CN102599790A

CN102599790A - Non-braiding one-step formed carpet

Info

Publication number: CN102599790A
Application number: CN2012100878680A
Authority: CN
Inventors: 刘义涛
Original assignee: JIANGSU HIMALAYA NATURAL FIBER PRODUCTS Co Ltd
Current assignee: JIANGSU HIMALAYA NATURAL FIBER PRODUCTS Co Ltd
Priority date: 2012-03-19
Filing date: 2012-03-19
Publication date: 2012-07-25
Anticipated expiration: 2032-03-19
Also published as: CN102599790B

Abstract

The invention discloses a non-braiding one-step formed carpet, which comprises a back layer. A glue layer is coated on the upper surface of the back layer, transverse bottoms of slivers (yarns) are equidistantly adhered on the upper surface of the back layer by the glue layer via adhesion points, and margins of the adjacent adhesion points are protruded to be ridge-shaped. The non-braiding one-step formed carpet not only resolves the problem that a traditional machine-made carpet is troublesome in process step, low in production efficiency and high in capital investment, but also resolves the problems that the suede of the traditional machine-made carpet is poor in elasticity and hand feeling, and loss of raw materials is severe in a production process.

Description

A kind of nothing braiding one-shot forming carpet

Technical field

Type of the present invention relates to field of fabric producing technology, is specifically related to a kind of nothing braiding one-shot forming carpet.

Background technology

Carpet is with cotton, hair, silk, fiber crops, coconut palm is brown or raw material such as chemical fibre processes mulching material, broadly also comprises place mat, seat cushion, wall hanging, tent, shabrack, door curtain, platform blanket etc.The ancient times people twist with the fingers with animal hair and are spun into line, and braiding carpet becomes thick thick woolen knitwear, in order to floor file; Carpet is merely floor file at first, and it is wet and be beneficial to sit and crouch to play resisting cold, in the later development process; Functions such as because the moulding of national culture and the development of manual skill, carpet progressively develops into a kind of senior ornament, and both tool has been heat insulation, moistureproof, comfortable; Noble quality, magnificent, attractive in appearance, pleasing effect are also arranged, thereby become the essential product that senior building is decorated.

At present, the machine-made carpet on the market generally includes tufted carpet, woven Wilden carpet and woven Axminster carpet; A) tufted carpet, this carpet are that pile yarns are passed through the draw point transplanting on the ground blanket base cloth, and arrangement forms through later process such as later process gluing, shorn velvets then; B) woven Wilden carpet, this carpet are to interweave through warp thread, weft yarn, pile yams, three yarns, after the arrangement of later process such as gluing, shorn velvet forms; C) woven Axminster carpet, this carpet also are through weaving process such as warp thread, weft yarn, pile yams, after the arrangement of later process such as gluing, shorn velvet forms.

In sum, there is following drawback in machine-made carpet at present: 1) processing step is loaded down with trivial details, and production efficiency is low; Need great amount of manpower and equipment simultaneously; Drop into higherly, usually machine-made carpet need be divided into four processing steps, promptly material prepare, weave, gluing, postfinishing process; 2) carpet matte elasticity and feel are relatively poor; Because machine-made carpet will weave sliver or yarn, stretch through machine usually; Puncture back and forth through draw point at the sliver that will weave or yarn then and be implanted on the ground blanket base cloth; Surplus seldom causes carpet matte elasticity and feel poor between the implantation point.3) the matte spillage of material is serious, and above-mentioned machine-made carpet all will improve carpet material cost and human cost through the arrangement of later process such as shorn velvet.

Summary of the invention

The technical problem that the present invention will solve provides a kind of nothing braiding one-shot forming carpet; The present invention has not only solved traditional mechanism carpet craft complex steps; Production efficiency is low; The fund input problem of higher, and solved traditional mechanism carpet matte elasticity, feel is relatively poor, the problem that the spillage of material of production process Central Plains is serious.

The present invention realizes through following two technical schemes, two technical schemes just wherein technical characterictic " sliver " change to " yarn ", the other technologies characteristic is identical, therefore has unicity.

Technical scheme one,

A kind of nothing braiding one-shot forming carpet comprises back of the body bottom, and said back of the body bottom upper surface is coated with glue layer, and the sliver transverse bottom adheres to back of the body bottom upper surface through glue layer with adhesive spots mode equal portions, and the shape that makes progress of the surplus between the adjacent adhesive spots is the ridge shape.

The further Technological improvement plan of the present invention is:

Said sliver is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom upper surface for horizontal, vertical, oblique compound mode; Said sliver is compressive state with the bonding part of back of the body bottom; Said back of the body bottom is processed by batt material or for numb material or for chemical fibre material.

Technical scheme two,

A kind of nothing braiding one-shot forming carpet comprises back of the body bottom, and said back of the body bottom upper surface is coated with glue layer, and the yarn transverse bottom adheres to back of the body bottom upper surface through glue layer with adhesive spots mode equal portions, and the shape that makes progress of the surplus between the adjacent adhesive spots is the ridge shape.

The further Technological improvement plan of the present invention is:

Said yarn is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom upper surface for horizontal, vertical, oblique compound mode; Said yarn is compressive state with the bonding part of back of the body bottom; Said back of the body bottom is processed by batt material or for numb material or for chemical fibre material.

The present invention compared with prior art has following obvious advantage:

One, the matte raw material sliver or the yarn of employing of the present invention need not that raw material are made preorder and handle, and have practiced thrift a large amount of mechanical technologies and have arranged, and saved human resources, have improved production efficiency, have also practiced thrift production cost simultaneously.

Two, sliver of the present invention or yarn stick on the back of the body bottom through adhesive spots, need not to puncture back and forth on carpet back of the body bottom through draw point, improved at 2 between the surplus of knitting wool, the formed fold of surplus has promoted the elasticity and the feel of matte.

Three, matte of the present invention need not the finishing through later process owing to be to adopt bonding mode, has practiced thrift raw material, has also practiced thrift human cost simultaneously.

Description of drawings

Fig. 1 is a perspective view of the present invention;

Fig. 2 is that A-A of the present invention is to cutaway view.

The specific embodiment

Embodiment one,

Like Fig. 1, shown in 2, the present invention includes and comprise back of the body bottom 1, back of the body bottom 1 upper surface is coated with glue layer 2, and sliver 3 adheres to back of the body bottom 1 upper surface through glue layer 2 with adhesive spots 4 mode equal portions, and the surplus between the adjacent adhesive spots 4 upwards forms ridge shape 5; Sliver 3 is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom 2 upper surfaces for horizontal, vertical, oblique compound mode; Sliver 3 is compressive state with the bonding part of back of the body bottom 1, and back of the body bottom 1 is processed by batt material or for numb material or for chemical fibre material.

Embodiment example two,

Like Fig. 1, shown in 2, the present invention includes and comprise back of the body bottom 1, back of the body bottom 1 upper surface is coated with glue layer 2, and yarn 3 adheres to back of the body bottom 1 upper surface through glue layer 2 with adhesive spots 4 mode equal portions, and the surplus between the adjacent adhesive spots 4 upwards forms ridge shape 5; Yarn 3 is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom 2 upper surfaces for horizontal, vertical, oblique compound mode; Yarn 3 is compressive state with the bonding part of back of the body bottom 1, and back of the body bottom 1 is processed by batt material or for numb material or for chemical fibre material.

The present invention has reached the foregoing invention purpose in sum.

Claims

1. one kind is not had braiding one-shot forming carpet; Comprise back of the body bottom (1); It is characterized in that: said back of the body bottom (1) upper surface is coated with glue layer (2); Sliver (3) transverse bottom adheres to back of the body bottom (1) upper surface through glue layer (2) with adhesive spots (4) mode equal portions, and the shape that makes progress of the surplus between the adjacent adhesive spots (4) is ridge shape (5).

2. a kind of nothing braiding one-shot forming carpet according to claim 1 is characterized in that: said sliver (3) is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom (2) upper surface for horizontal, vertical, oblique compound mode.

3. a kind of nothing braiding one-shot forming carpet according to claim 1, it is characterized in that: said sliver (3) is compressive state with the bonding part of back of the body bottom (1).

4. according to claim 1 or 2 or 3 described a kind of nothings braiding one-shot forming carpets, it is characterized in that: said back of the body bottom (1) is processed by batt material or for numb material or for chemical fibre material.

5. one kind is not had braiding one-shot forming carpet; Comprise back of the body bottom (1); It is characterized in that: said back of the body bottom (1) upper surface is coated with glue layer (2); Yarn (3) transverse bottom adheres to back of the body bottom (1) upper surface through glue layer (2) with adhesive spots (4) mode equal portions, and the shape that makes progress of the surplus between the adjacent adhesive spots (4) is ridge shape (5).

6. a kind of nothing braiding one-shot forming carpet according to claim 5 is characterized in that: said yarn (3) is laterally or for vertically or for oblique or evenly be covered with according to the order of sequence in back of the body bottom (2) upper surface for horizontal, vertical, oblique compound mode.

7. a kind of nothing braiding one-shot forming carpet according to claim 5, it is characterized in that: said yarn (3) is compressive state with the bonding part of back of the body bottom (1).

8. according to claim 5 or 6 or 7 described a kind of nothings braiding one-shot forming carpets, it is characterized in that: said back of the body bottom (1) is processed by batt material or for numb material or for chemical fibre material.