CN102599758A - Colloidal solution of gel mattress and production method of colloidal solution - Google Patents
Colloidal solution of gel mattress and production method of colloidal solution Download PDFInfo
- Publication number
- CN102599758A CN102599758A CN2011100306761A CN201110030676A CN102599758A CN 102599758 A CN102599758 A CN 102599758A CN 2011100306761 A CN2011100306761 A CN 2011100306761A CN 201110030676 A CN201110030676 A CN 201110030676A CN 102599758 A CN102599758 A CN 102599758A
- Authority
- CN
- China
- Prior art keywords
- colloidal solution
- production method
- colloid
- gel mattress
- gel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention relates to colloidal solution of a gel mattress and a production method of the colloidal solution. The production method comprises the steps of preparation of colloidal solution, filling of colloidal solution, conveying by a conveyor belt, solidification by ultraviolet (UV) ray, hot press packaging of colloid through high frequency, inspection and packaging. The production method is characterized in that firstly the colloidal solution with a given quantity is prepared, then the well-prepared colloidal solution with the given quantity is filled into a groove abrasive tool, a layer of smooth film is arranged on the bottom part of the groove abrasive tool before being filled with the colloidal solution, the groove abrasive tool with the colloidal solution is slowly delivered to an entrance of a UV solidification device through an elliptic conveyor belt, then the groove abrasive tool with the colloidal solution is moved out of an outlet of the UV solidification device after 1 to 2 minutes, the well-solidified colloid is taken out, two layers of composite material are respectively and smoothly adhered on the upper surface and the lower surface of the colloid, then the colloid is arranged below a high frequency machine to be hot pressed, sealed and trimmed, and finally the colloid is packaged. The colloidal solution and the production method have advantages of easiness in production, flatness of colloid, uniform thickness and high qualification rate of products.
Description
Technical field
The present invention relates to a kind of colloidal solution and production method thereof of gel mattress.
Background technology
The gel mattress of now being sold on the market in summer, its mode of production are under the situation that the recirculated cooling water cooling constantly is provided, to prepare colloidal solution earlier, and then are filled in the bag; Catch up with the bubble that removes in the bag through the manual mode of people, seal again, and product is put into two deblocking temperatures between the aluminium plywood between 60-90 ℃; Through air pressure upper strata aluminium plywood is slowly put down, till product is pushed down, heat after 15-20 minute; Upper strata aluminium plywood is risen, take out product.Like application number is that the Chinese patent " gel mat and production method thereof " of CN200810063081.4 just discloses this mode of production; There are several big shortcomings in this mode of production: the one, and the colloid preparation is consuming time; It need just add initator in time below 20 ℃ in the colloid temperature maintenance, and the redox system that adopts is prone to cause the colloid premature reaction to solidify; The 2nd, the manual bubble, colloidal solution caught up with is easy to drip to lining from sealing out outflow, and after hot pressing, lining is oxidized, and scrappage is high; The 3rd, the temperature of aluminium plywood is difficult to control, and temperature is crossed when hanging down, and the colloid after the curing in 15-20 minute is soft partially; When temperature is too high, is prone to the output high temperataure phenomena during curing and gathers cruelly, the product surface bubble that high temperataure phenomena is made is more; Product is not attractive in appearance, gathers cruelly directly just to strut outer bag, and entire product is scrapped; Four is that flexible type surface irregularity, the product of making are became uneven under two aluminium plywood hot soak conditions; The 5th, the outer bag of can colloidal solution is a composite, and wherein a kind of material PVC is yielding down for a long time at high temperature, and colloid solidifies the back product many places fold can occur.
Summary of the invention
The objective of the invention is to overcome the shortcoming that is occurred in the gel mattress production process, provide a kind of manufacturing simple, reduce production costs, enhance productivity, make on the product appearance not fold, thickness is even, smooth production method.The present invention designs a kind of production method of gel mattress; Form by colloidal solution preparation, colloidal solution perfusion, conveyer belt conveying, UV ultra-violet curing, colloid high frequency packaging by hot pressing, test package, it is characterized in that: at first prepare a certain amount of colloidal solution, and then a certain amount of colloidal solution that will prepare injects the groove grinding tool; Be placed with one deck smooth film on the groove grinding tool bottom before injecting colloidal solution; Through the ellipse conveyer belt inlet of the slow shift-in UV of the groove grinding tool ultra-violet curing device of colloidal solution will be housed, after 1-2 minute, shift out, take out the colloid that is cured from the outlet of UV ultra-violet curing device; Upper and lower surfaces at colloid respectively entirely sticks one deck composite; Be placed on hot sealing under the High-frequency machine, deburring is packed entire product at last.It is characterized in that: colloidal solution is filled in the polybag, is placed in the groove grinding tool after the sack sealing with polybag then.It is characterized in that: thick 30 cm*40cm*0.5 of being of the size dimension length and width of groove grinding tool-1cm or 60cm*90cm*0.5-1cm or 90cm * 90cm*0.5-1cm or 90cm*140cm*0.5-1cm.The smooth film that it is characterized in that groove grinding tool bottom is PVC or PE or nylon material.It is characterized in that: transparent plastic bag is PVC bag or PE Nylon Bag or TPU bag or EVA bag.It is characterized in that the UV ultra-violet curing device is to take out the ozone tracheae and 5 uviol lamps constitute by iron case, 5, the iron case is of a size of 1m*1m*2m, and the power of uviol lamp is 3KW.It is characterized in that: described composite is cotton or terylene or nylon or linen or mixes weave cotton cloth calendering PVC or PE material.A kind of colloidal solution of producing the gel mattress is characterized in that: colloidal solution is made up of monomer, water, light trigger, crosslinking agent and phase-changing energy storage material.It is characterized in that: the weight ratio of described monomer, water, light trigger, crosslinking agent and phase-change material: monomer 20-30%, water 30-40%, light trigger 0.1-3%, crosslinking agent 0.1-3%, phase-change material 30-50%.It is characterized in that: monomer is a kind of or its mixture in PAA, the 2-acrylamido-2-methyl propane sulfonic acid.It is characterized in that: light trigger is cracking type initator or Photosensitive initator or cationic initator.It is characterized in that: crosslinking agent is glycerine or esters of acrylic acid, it is characterized in that: glycerine or esters of acrylic acid are tripropylene glycol diacrylate or acrylic acid double cyclopentenyl ether or hexanediyl ester or neopentyl glycol diacrylate enzyme.It is characterized in that: phase-changing energy storage material is inorganic hydrated salt sal glauberi or washing soda or calcium chloride hexahydrate.Advantage of the present invention is produced easily, and colloid is smooth, and thickness is even, and product percent of pass is high.
Description of drawings
Fig. 1 is a gel mat ultra-violet curing flow process front view of the present invention.
Fig. 2 is the AA profile of Fig. 1.
Wherein: 1, groove grinding tool; 2, conveyer belt; 3, smooth film; 4, colloidal solution; 5, iron case; 6, uviol lamp; 7, take out the ozone tracheae; 8, uviol lamp lifter plate.
The specific embodiment
A kind of production method of gel mattress; Form by colloidal solution preparation, colloidal solution perfusion, conveyer belt conveying, UV ultra-violet curing, colloid high frequency packaging by hot pressing, test package, it is characterized in that: at first prepare a certain amount of colloidal solution, and then a certain amount of colloidal solution that will prepare injects the groove grinding tool; Be placed with one deck smooth film on the groove grinding tool bottom before injecting colloidal solution; Through the ellipse conveyer belt inlet of the slow shift-in UV of the groove grinding tool ultra-violet curing device of colloidal solution will be housed, after 1-2 minute, shift out, take out the colloid that is cured from the outlet of UV ultra-violet curing device; Upper and lower surfaces at colloid respectively entirely sticks one deck composite; Be placed on hot sealing under the High-frequency machine, deburring is packed entire product at last.It is characterized in that: colloidal solution is filled in the polybag, is placed in the groove grinding tool after the sack sealing with polybag then.It is characterized in that: thick 30 cm*40cm*0.5 of being of the size dimension length and width of groove grinding tool-1cm or 60cm*90cm*0.5-1cm or 90cm * 90cm*0.5-1cm or 90cm*140cm*0.5-1cm.The smooth film that it is characterized in that groove grinding tool bottom is PVC or PE or nylon material.It is characterized in that: transparent plastic bag is PVC bag or PE Nylon Bag or TPU bag or EVA bag.It is characterized in that the UV ultra-violet curing device is to take out the ozone tracheae and 5 uviol lamps constitute by iron case, 5, the iron case is of a size of 1m*1m*2m, and the power of uviol lamp is 3KW.It is characterized in that: described composite is cotton or terylene or nylon or linen or mixes weave cotton cloth calendering PVC or PE material.A kind of colloidal solution of producing the gel mattress is characterized in that: colloidal solution is made up of monomer, water, light trigger, crosslinking agent and phase-changing energy storage material.It is characterized in that: the weight ratio of described monomer, water, light trigger, crosslinking agent and phase-change material: monomer 20-30%, water 30-40%, light trigger 0.1-3%, crosslinking agent 0.1-3%, phase-change material 30-50%.It is characterized in that: monomer is a kind of or its mixture in PAA, the 2-acrylamido-2-methyl propane sulfonic acid.It is characterized in that: light trigger is cracking type initator or Photosensitive initator or cationic initator.It is characterized in that: crosslinking agent is glycerine or esters of acrylic acid, it is characterized in that: glycerine or esters of acrylic acid are tripropylene glycol diacrylate or acrylic acid double cyclopentenyl ether or hexanediyl ester or neopentyl glycol diacrylate enzyme.It is characterized in that: phase-changing energy storage material is inorganic hydrated salt sal glauberi or washing soda or calcium chloride hexahydrate.
Colloidal solution prescription 1: get 20 kilograms of monomers, 40 kilograms in water and crosslinking agent and mix for 1 kilogram, add 1 kilogram of light trigger, 38 kilograms of colloidal solution that are stirred into double centner of phase-changing energy storage material after dissolving fully to crosslinking agent more successively, for use.Described monomer is meant the mixing of PAA or 2-acrylamido-2-methyl propane sulfonic acid or two kinds of monomers.Described crosslinking agent is meant glycerine or esters of acrylic acid, like tripropylene glycol diacrylate or acrylic acid double cyclopentenyl ether or hexanediyl ester or neopentyl glycol diacrylate enzyme etc.Described light trigger is meant 2-hydroxy-2-methyl-1-phenylacetone or 1-hydroxy-cyclohexyl phenyl ketone or 2-methyl-2-(4-morpholinyl)-1-[4-(methyl mercapto) phenyl]-1-acetone or 2; 4; 6-trimethylbenzoyl-diphenyl phosphine oxide or 2; 4,6-trimethylbenzoyl phenyl-phosphonic acid ethyl ester or 2-dimethylamino-2-benzyl-1-[4-(4-morpholinyl) phenyl]-1-butanone or 2-hydroxy-2-methyl-1-[4-(2-hydroxyl-oxethyl) phenyl]-1-acetone or methyl benzoylformate.Described phase-changing energy storage material is meant inorganic hydrated salt sal glauberi or washing soda or calcium chloride hexahydrate.
Colloidal solution prescription 2: get 30 kilograms of monomers, 30 kilograms in water and crosslinking agent and mix for 0.1 kilogram; Add 0.1 kilogram of light trigger, 39.8 kilograms of colloidal solution that are stirred into double centner of phase-changing energy storage material more successively after dissolving fully to crosslinking agent, for use.
Colloidal solution prescription 3: get 25 kilograms of monomers, 35 kilograms in water and crosslinking agent and mix for 3 kilograms, add 3 kilograms of light triggers, 34 kilograms of colloidal solution that are stirred into double centner of phase-changing energy storage material after dissolving fully to crosslinking agent more successively, for use.
Colloidal solution perfusion: get a slice smooth film 3 and be tiled in groove grinding tool 1 bottom, then the colloidal solution for preparing 4 is fed in the groove grinding tool 1.Conveyer belt is carried: the groove grinding tool 1 that will inject colloidal solution 4 keeps flat and places on the conveyer belt 2, starts conveyer belt 2, lets it slowly sail in the iron case 5.UV ultra-violet curing: the height of regulating uviol lamp 6 through uviol lamp lifter plate 8; Open uviol lamp 6; Deng after taking out ozone tracheae 7 and beginning automatically to bleed; Begin to let groove grinding tool 1 slowly get into the iron case 5, slowly came out from iron case 5 opposite sides again behind the completion of cure in 1-2 minute, can make the colloid of 30 cm*40cm*0.5c or 60cm*90cm*1cm or 90cm*90cm*0.8cm or 90cm*140cm*1cm according to requirement of client in 6 times irradiations of uviol lamp from an end entrance.Colloid high frequency packaging by hot pressing: take out the colloid be cured, each entirely sticks one deck composite at the upper and lower surfaces of colloid, is placed on hot sealing under the High-frequency machine.Test package: the product to through passed examination is packed.
Claims (14)
1. the production method of a gel mattress; Form by colloidal solution preparation, colloidal solution perfusion, conveyer belt conveying, UV ultra-violet curing, colloid high frequency packaging by hot pressing, test package, it is characterized in that: at first prepare a certain amount of colloidal solution, and then a certain amount of colloidal solution that will prepare injects the groove grinding tool; Be placed with one deck smooth film on the groove grinding tool bottom before injecting colloidal solution; Through the ellipse conveyer belt inlet of the slow shift-in UV of the groove grinding tool ultra-violet curing device of colloidal solution will be housed, after 1-2 minute, shift out, take out the colloid that is cured from the outlet of UV ultra-violet curing device; Upper and lower surfaces at colloid respectively entirely sticks one deck composite; Be placed on hot sealing under the High-frequency machine, deburring is packed entire product at last.
2. by the production method of the described a kind of gel mattress of claim 1, it is characterized in that: colloidal solution is filled in the polybag, is placed in the groove grinding tool after the sack sealing with polybag then.
3. according to the production method of claim 1 and 2 described a kind of gel mattresses, it is characterized in that: thick 30 cm*40cm*0.5 of being of the size dimension length and width of groove grinding tool-1cm or 60cm*90cm*0.5-1cm or 90cm * 90cm*0.5-1cm or 90cm*140cm*0.5-1cm.
4. the production method of a kind of gel mattress according to claim 1 is characterized in that the smooth film of groove grinding tool bottom is PVC or PE or nylon material.
5. the production method of a kind of gel mattress according to claim 2 is characterized in that: transparent plastic bag is PVC bag or PE Nylon Bag or TPU bag or EVA bag.
6. the production method of a kind of gel mattress according to claim 1 is characterized in that the UV ultra-violet curing device is to take out the ozone tracheae and 5 uviol lamps constitute by iron case, 5, and the iron case is of a size of 1m*1m*2m, and the power of uviol lamp is 3KW.
7. the production method of a kind of gel mattress according to claim 1 is characterized in that: described composite is cotton or terylene or nylon or linen or mixes weave cotton cloth calendering PVC or PE material.
8. colloidal solution of producing the gel mattress, it is characterized in that: colloidal solution is made up of monomer, water, light trigger, crosslinking agent and phase-changing energy storage material.
9. a kind of colloidal solution of producing the gel mattress according to claim 8; It is characterized in that: the weight ratio of described monomer, water, light trigger, crosslinking agent and phase-change material: monomer 20-30%, water 30-40%, light trigger 0.1-3%; Crosslinking agent 0.1-3%, phase-change material 30-50%.
10. according to Claim 8 or 9 described a kind of colloidal solution of producing the gel mattress, it is characterized in that: monomer is a kind of or its mixture in PAA, the 2-acrylamido-2-methyl propane sulfonic acid.
11. according to Claim 8 or 9 described a kind of colloidal solution of producing the gel mattress, it is characterized in that: light trigger is cracking type initator or Photosensitive initator or cationic initator.
12. according to Claim 8 or 9 described a kind of colloidal solution of producing the gel mattress, it is characterized in that: crosslinking agent is glycerine or esters of acrylic acid.
13. a kind of colloidal solution of producing the gel mattress according to claim 11 is characterized in that: glycerine or esters of acrylic acid are tripropylene glycol diacrylate or acrylic acid double cyclopentenyl ether or hexanediyl ester or neopentyl glycol diacrylate enzyme.
14. a kind of colloidal solution of producing the gel mattress according to claim 8 is characterized in that: phase-changing energy storage material is inorganic hydrated salt sal glauberi or washing soda or calcium chloride hexahydrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100306761A CN102599758A (en) | 2011-01-28 | 2011-01-28 | Colloidal solution of gel mattress and production method of colloidal solution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100306761A CN102599758A (en) | 2011-01-28 | 2011-01-28 | Colloidal solution of gel mattress and production method of colloidal solution |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102599758A true CN102599758A (en) | 2012-07-25 |
Family
ID=46517830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100306761A Pending CN102599758A (en) | 2011-01-28 | 2011-01-28 | Colloidal solution of gel mattress and production method of colloidal solution |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102599758A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074457A (en) * | 1991-11-05 | 1993-07-21 | 博士伦有限公司 | A kind of ultraviolet solidifiable novel linking agent that is used for copolymerization |
| CN1526740A (en) * | 2003-03-03 | 2004-09-08 | 珠海东诚化工有限公司 | Photoinitiator composition capable of initiating via visible light and its use |
| CN1658912A (en) * | 2002-04-12 | 2005-08-24 | 3M创新有限公司 | Gel materials, medical articles, and methods |
| CN1934188A (en) * | 2004-03-25 | 2007-03-21 | 克雷顿聚合物研究公司 | Thermoplastic gel compositions that can be converted into thermoset gel compositions by exposure to radiation |
| CN101142261A (en) * | 2005-03-24 | 2008-03-12 | 克雷顿聚合物研究公司 | Expandable thermoplastic gel composition |
| CN101305877A (en) * | 2008-07-09 | 2008-11-19 | 范立涛 | Gel mat and its production method |
| CN101453925A (en) * | 2006-04-25 | 2009-06-10 | 意大利凝胶技术有限公司 | Process for preparing an apparatus comprising a gel layer |
-
2011
- 2011-01-28 CN CN2011100306761A patent/CN102599758A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074457A (en) * | 1991-11-05 | 1993-07-21 | 博士伦有限公司 | A kind of ultraviolet solidifiable novel linking agent that is used for copolymerization |
| CN1658912A (en) * | 2002-04-12 | 2005-08-24 | 3M创新有限公司 | Gel materials, medical articles, and methods |
| CN1526740A (en) * | 2003-03-03 | 2004-09-08 | 珠海东诚化工有限公司 | Photoinitiator composition capable of initiating via visible light and its use |
| CN1934188A (en) * | 2004-03-25 | 2007-03-21 | 克雷顿聚合物研究公司 | Thermoplastic gel compositions that can be converted into thermoset gel compositions by exposure to radiation |
| CN101142261A (en) * | 2005-03-24 | 2008-03-12 | 克雷顿聚合物研究公司 | Expandable thermoplastic gel composition |
| CN101453925A (en) * | 2006-04-25 | 2009-06-10 | 意大利凝胶技术有限公司 | Process for preparing an apparatus comprising a gel layer |
| CN101305877A (en) * | 2008-07-09 | 2008-11-19 | 范立涛 | Gel mat and its production method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101325831B1 (en) | A mothod for manufacturing a gel mat | |
| CN102715751A (en) | Gel pad and UV-curving production method thereof | |
| CN106272901B (en) | A kind of mosaic tiles making molding machine | |
| CN108357101A (en) | A kind of environment-friendly type powder 3D printer | |
| CN106892591A (en) | A kind of preparation method of artificial quartz in lump secondary color plate | |
| CN206884040U (en) | A kind of rotary disc type rubber injection vulcanizer of independent switch mould | |
| RU2011108167A (en) | METHOD FOR COATING | |
| CN208359478U (en) | Environment-friendly type powder 3D printer | |
| CN103723295B (en) | A kind of full-automatic blister packaging machine | |
| CN102555234A (en) | Resin membrane melt impregnation forming method of fiber reinforced PBT composite material | |
| CN107116822A (en) | A kind of block powder forming machine of polychrome and forming method | |
| CN106335197A (en) | Processing method of pneumatic rubber capsule special for petroleum drilling machine | |
| CN102599758A (en) | Colloidal solution of gel mattress and production method of colloidal solution | |
| CN209306343U (en) | A kind of fabric conveyer of the textile process with drying function | |
| CN203652138U (en) | Full-automatic blister packaging machine | |
| CN107127982A (en) | A kind of equal pressing plate flexible connecting method being molded for composite product | |
| CN204820534U (en) | Far infrared anion health care pad | |
| CN207983805U (en) | A kind of vulcanizing press double-station vulcanization plant for silica gel crust | |
| CN209684057U (en) | A kind of packaging facilities of fluorine element release film | |
| CN204471907U (en) | A kind of tyre surface curing system | |
| CN101638171A (en) | Seamless conveying belt and manufacture method thereof | |
| CN107627636A (en) | The processing method of oil-well rig special (purpose) rubber air bag | |
| CN103085261B (en) | Equipment for fabricating customized insole | |
| CN201559243U (en) | Artificial stone plate sheet forming device | |
| CN212129064U (en) | Dam bag adhesive tape of rubber dam with no lap seam on surface |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120725 |