CN107127982A - A kind of equal pressing plate flexible connecting method being molded for composite product - Google Patents

A kind of equal pressing plate flexible connecting method being molded for composite product Download PDF

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Publication number
CN107127982A
CN107127982A CN201710318329.6A CN201710318329A CN107127982A CN 107127982 A CN107127982 A CN 107127982A CN 201710318329 A CN201710318329 A CN 201710318329A CN 107127982 A CN107127982 A CN 107127982A
Authority
CN
China
Prior art keywords
pressing plate
equal pressing
molded
composite
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710318329.6A
Other languages
Chinese (zh)
Inventor
周保全
陈征辉
刘欢
李莹莹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengshen Co Ltd
Original Assignee
Jiangsu Hengshen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hengshen Co Ltd filed Critical Jiangsu Hengshen Co Ltd
Priority to CN201710318329.6A priority Critical patent/CN107127982A/en
Publication of CN107127982A publication Critical patent/CN107127982A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied
    • B29C70/42Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention provides a kind of equal pressing plate flexible connecting method being molded for composite product, when composite is molded, prepreg is discharged into product blank on mould upper berth, peelable material is laid on prepreg, product complex profile is decomposed into simple type face, correspondence simple type face cuts into equal pressing plate correspondingly sized, then the equal pressing plate of piecemeal is laid on product blank, the flexible material consumption for determining to use according to the gap between equal pressing plate, flexible material is put into equal pressing plate splicing seams in strip or web-like and completed after flexible material filling, lay gas permeable material, finally accomplish fluently vacuum bag.

Description

A kind of equal pressing plate flexible connecting method being molded for composite product
Technical field
The present invention relates to fibre reinforced composites processing and forming field, and in particular to one kind be used for composite product into The equal pressing plate flexible connecting method of type.
Background technology
During prepared by composite product, the surface light with identical size and dimension is laid on product blank Sliding metal or composite board is widely used as equal pressing plate.Especially prepared with autoclave technique in composite material The process such as pre-compacted, solidification in, equal pressing plate is used in pre-compacted and solidification process, when vacuumizing(Pressurization)During with heating, Pressure will be pressed in layers of material on blank by equal pressing plate and pass to blank, be compacted its composite blank, discharge Bubble, low molecule and Excess resin, produce satisfactory smooth surface product;Heat is more uniformly delivered to product hair On base, it is ensured that curing rate is suitable.
For the composite product that type face is complicated, such as product with boss, flange, groove and sandwich structure, The requirement of complex profile product can not be met according to traditional equal pressing plate.The equal pressing plate of piecemeal splicing, stitching portion is easily formed Fold is caused on product;Using rubber soft mode and overall pressing plate can not all ensure product blank with equal pressing plate matching somebody with somebody well Close, easily form bridge formation on product blank or pressure is uneven, cause the internal soundness problems such as the local rich resin of product.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art part to be used for complex profile composite product there is provided one kind The equal pressing plate connection method of shaping, the requirement of pressure transmission uniformity when meeting forming parts, it is ensured that the inside of part and outer Portion's quality.
A kind of equal pressing plate flexible connecting method being molded for composite product, when composite is molded, by prepreg Product blank is discharged on mould upper berth, peelable material is laid on prepreg, product complex profile is decomposed into simply Type face, correspondence simple type face cuts into equal pressing plate correspondingly sized, then the equal pressing plate of piecemeal is laid on product blank, root The flexible material consumption for determining to use according to the gap between equal pressing plate, is put into equal pressing plate in strip or web-like by flexible material and splices Completed in seam after flexible material filling, lay gas permeable material, finally accomplish fluently vacuum bag.
Sandwich material is provided between peelable material and prepreg.
Composite shaping, uses autoclave forming process, OOA moulding process, liquid molding process, Wrapping formed Technique.
The equal pressing plate uses metal or non-metallic material, and temperature, pressure can be uniformly transferred when composite is molded To the sheet material or frock of product blank.
The flexible material can be rubber strip after plasticating or the silicon rubber that mixes according to a certain ratio.
The method of the present invention, simple type face, such as plane, cambered surface, correspondence simple type face are decomposed into by product complex profile Equal pressing plate is cut into correspondingly sized, the equal pressing plate of piecemeal leaves certain surplus.Before product cure package, by the equal pressing plate of piecemeal It is laid according to its correspondence type face on product blank and isolated material.Flexible material is placed on what splicing was produced in strip or package Among gap, gas permeable material and encapsulated vacuum bag are then laid.With the raising of vacuum in vacuum bag, flexible material is by pressure Among effect filling to the gap between equal pressing plate.The function that wherein flexible material can play transmission pressure, ecad face is required. When temperature rise or under pressure, flexible material fills up equal pressing plate splicing gap;As temperature continues to raise, flexible material Start solidification(Crosslinking), with the progress of curing reaction, the intensity that flexible material can keep certain no longer softens, and then ensures Pressure is uniformly distributed.Flexible material can be removed after solidification, recover the state of the equal pressing plate of piecemeal.Flexible material is in normal temperature It can deform, conveniently cut into definite shape.Flexible material is when solidifying maximum temperature, and material remains able to transmit pressure.It is soft Property material can use the prepreg same or like with composite product.
Beneficial effects of the present invention:It ensure that Product Assembly face quality, it is to avoid polishing, reduce operational sequence and be processed into This, improves product inherent quality, prevents that subregion matrix caused by pressure is uneven is loose.Prevent because equal pressing plate is spelled Seam and the gauffer produced, it also avoid caused build bridge that be rigidly connected.
Brief description of the drawings
Fig. 1 (a) is that the equal pressing plate splicing seams of flat board product fill schematic diagram using flexible material;
Fig. 1 (b) is encapsulation rear plate product solid state schematic diagram;
Fig. 2 (a) is to use flexible material filling splicing seams schematic diagram containing boss structure product;
Fig. 2 (b) is envelope rear plate product solid state schematic diagram;
Fig. 3 (a) is to use flexible material filling splicing seams schematic diagram containing honeycomb sandwich structure product;
Fig. 3 (b) is cellular sandwich product solid state schematic diagram after encapsulation.
Embodiment
Illustrate the present invention below by specific embodiment.
When composite is molded, by prepreg(Fabric)2 discharge into product blank on the upper berth of mould 1, by peelable material 3 It is laid in prepreg(Fabric)On 2.Product complex profile is decomposed into simple type face, such as plane, cambered surface, correspondence simple type Face cuts into equal pressing plate correspondingly sized, the equal pressing plate 4 of piecemeal is laid on product blank, according to the gap between equal pressing plate It is determined that the consumption of flexible material 5 used, flexible material 5 is put into the equal splicing seams of pressing plate 4 in strip or web-like.
Flexible material 5 should fill up gap between equal pressing plate, can suitably many a certain amount of flexible materials of filling.Complete flexible material After the filling of material 5, gas permeable material 6 is laid, vacuum bag 7 is finally accomplished fluently.When preparing blank, sandwich material 8 is when laying prepreg 2 Lay in place.
Application case
Case 1
The embodiment described with Fig. 1 (a) filling flexible material in equal pressing plate splicing seams, solidification is packaged by Fig. 1 (b), The composite product of manufacture has good internal soundness and external mass.
Case 2
The embodiment described with Fig. 2 (a) filling flexible material in equal pressing plate splicing seams, solidification is packaged by Fig. 2 (b), The composite product of manufacture has good internal soundness and external mass.
Case 3
The embodiment described with Fig. 3 (a) filling flexible material in equal pressing plate splicing seams, solidification is packaged by Fig. 3 (b), The composite product of manufacture has good internal soundness and external mass.

Claims (5)

1. a kind of equal pressing plate flexible connecting method being molded for composite product, it is characterised in that:When composite is molded, By prepreg(2)In mould(1)Upper berth discharges into product blank, by peelable material(3)It is laid in prepreg(2)On, it will make Part complex profile is decomposed into simple type face, correspondence simple type face equal pressing plate is cut into it is correspondingly sized, then by the pressure of piecemeal Plate(4)It is laid on product blank, the flexible material for determining to use according to the gap between equal pressing plate(5)Consumption, by flexible material Material(5)Equal pressing plate is put into strip or web-like(4)Flexible material is completed in splicing seams(5)After filling, gas permeable material is laid(6), Finally accomplish fluently vacuum bag(7).
2. a kind of equal pressing plate flexible connecting method being molded for composite product according to claim 1, its feature It is:In peelable material(3)With prepreg(2)Between be provided with sandwich material(8).
3. a kind of equal pressing plate flexible connecting method being molded for composite product according to claim 1, its feature It is:The composite shaping uses autoclave forming process, OOA moulding process, liquid molding process or Wrapping formed work Skill.
4. a kind of equal pressing plate flexible connecting method being molded for composite product according to claim 1 or 2, it is special Levy and be:The equal pressing plate uses metal or non-metallic material, and can uniformly transfer temperature, pressure when composite is molded arrives The sheet material or frock of product blank.
5. a kind of equal pressing plate flexible connecting method being molded for composite product according to claim 1 or 2, it is special Levy and be:The flexible material is the rubber strip after plasticating, or the silicon rubber mixed according to a certain ratio.
CN201710318329.6A 2017-05-08 2017-05-08 A kind of equal pressing plate flexible connecting method being molded for composite product Pending CN107127982A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710318329.6A CN107127982A (en) 2017-05-08 2017-05-08 A kind of equal pressing plate flexible connecting method being molded for composite product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710318329.6A CN107127982A (en) 2017-05-08 2017-05-08 A kind of equal pressing plate flexible connecting method being molded for composite product

Publications (1)

Publication Number Publication Date
CN107127982A true CN107127982A (en) 2017-09-05

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108928017A (en) * 2018-06-21 2018-12-04 江西昌河航空工业有限公司 A kind of curing method in composite material special type face
CN110641041A (en) * 2018-06-26 2020-01-03 深圳光启尖端技术有限责任公司 One-step forming process of ankle-foot orthosis and ankle-foot orthosis
CN110815864A (en) * 2019-10-18 2020-02-21 中航通飞华南飞机工业有限公司 Forming process method for composite material part with complex profile

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391488A (en) * 2008-08-22 2009-03-25 成都飞机工业(集团)有限责任公司 Curing formation method for non-flat plate composite product and shaping mould
CN105479778A (en) * 2015-11-26 2016-04-13 中国航空工业集团公司基础技术研究院 Flexible pressure pad for hot press molding of parts with complex profiles

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391488A (en) * 2008-08-22 2009-03-25 成都飞机工业(集团)有限责任公司 Curing formation method for non-flat plate composite product and shaping mould
CN105479778A (en) * 2015-11-26 2016-04-13 中国航空工业集团公司基础技术研究院 Flexible pressure pad for hot press molding of parts with complex profiles

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108928017A (en) * 2018-06-21 2018-12-04 江西昌河航空工业有限公司 A kind of curing method in composite material special type face
CN110641041A (en) * 2018-06-26 2020-01-03 深圳光启尖端技术有限责任公司 One-step forming process of ankle-foot orthosis and ankle-foot orthosis
CN110815864A (en) * 2019-10-18 2020-02-21 中航通飞华南飞机工业有限公司 Forming process method for composite material part with complex profile

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Application publication date: 20170905

RJ01 Rejection of invention patent application after publication