CN102593978A - Double-winding permanent-magnet brushless servo motor for servo press machine - Google Patents
Double-winding permanent-magnet brushless servo motor for servo press machine Download PDFInfo
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- CN102593978A CN102593978A CN2012100459776A CN201210045977A CN102593978A CN 102593978 A CN102593978 A CN 102593978A CN 2012100459776 A CN2012100459776 A CN 2012100459776A CN 201210045977 A CN201210045977 A CN 201210045977A CN 102593978 A CN102593978 A CN 102593978A
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Abstract
The invention discloses a double-winding permanent-magnet brushless servo motor for a servo press machine. The double-winding permanent-magnet brushless servo motor comprises a stator and a rotor, wherein the stator is internally provided with two sets of three-phase windings including a primary winding and an secondary winding; and the two sets of three-phase windings are the same except the number of serial turns in each phase. The tail ends of the primary winding are connected together and are placed in the motor or led out of the motor; the initial ends of the primary winding and the initial ends and the tail ends of the secondary winding are led out of the motor; the primary winding and the secondary winding of the motor are connected in series by an electric switch device, and then are provided with power by an inverter, or only the primary winding is provided with power by the inverter, and the secondary winding is suspended without being used. When in application, as one permanent-magnet brushless servo motor for driving the servo press machine, under the condition that the inverter has less capacity, the primary and secondary windings operate in series when the press machine is in working stroke, so that the output requirement of the servo press machine on low speed and large torque of the servo motor is met; and when the press machine is in an idle stroke, only the primary winding operates, and the output requirement of the servo pressure machine on high speed and small torque of the servo motor is met.
Description
Technical field
The present invention relates to a kind of permanent magnetic brushless servomotor, especially a kind of double winding permanent magnetic brushless servomotor that is suitable for mechnical servo forcing press performance requirement.
Background technology
Servo-pressing machine is the third generation forcing press of a kind of and complete different concepts of traditional mechanical forcing press that occurs in the world in the nineties in 20th century; It has eliminated the parts such as flywheel and clutch of traditional mechanical forcing press; The mechanical gear deceleration slide block direct by servomotor or process is certain; Therefore the needed operating pressure energy of servo-pressing machine is different from the traditional mechanical forcing press is mainly provided by flywheel energy storage, and is all provided by servomotor.Servo-pressing machine compare with the traditional mechanical forcing press have constructional simplicity, characteristics such as plyability, high efficiency, high accuracy, high flexibility, the low noise feature of environmental protection, demonstrated fully the development trend of forging machine tool.
The course of work of servo-pressing machine comprises three phases: the slide block idle stroke moves downward, the slide block impulse stroke moves downward and the slide block idle stroke moves upward; Need servomotor to have low speed high torque output during impulse stroke; The servomotor output torque that needs during idle stroke is very low; But in order to improve forcing press processing operating efficiency, servomotor high speed rotating when requiring idle stroke.Therefore servo-pressing machine should have the fan-out capability of low speed high torque and high speed low torque simultaneously with servomotor, and this servomotor also should have high power density, high torque density and efficient and low-vibration noise performance and low cost simultaneously.The induction servomotor has good weak magnetism speed expansion ability; Therefore the output performance that has low speed high torque and high speed low torque simultaneously; But power density and torque density and operational efficiency are all lower, so servo-pressing machine mainly is permanent magnetic brushless servomotor with servomotor, and rare earth permanent-magnetic material has efficiently this motor owing to adopting, high power density, high torque density and low-vibration noise performance; But can not satisfy the output requirement of low speed high torque and high speed low torque under this kind motor normal condition simultaneously; In order to satisfy this driving requirement of servo-pressing machine, can only realize that this has increased the cost of total system undoubtedly through increasing the inverter capacity.Feasible method is to adopt two permanent magnetic brushless servomotors to drive servo-pressing machine; One of which is used permanent magnetic brushless servomotor for the forcing press impulse stroke, has the low speed high torque fan-out capability, and it two is that the forcing press idle stroke is used permanent magnetic brushless servomotor; Has high speed low torque fan-out capability; This has not only increased a servo drive motor, but also needs servomotor switching device shifter and two AC servo drivers, has therefore also increased the cost of whole drive system.
Common permanent magnetic brushless servomotor is made up of stator and rotor, and wherein stator mainly is made up of definition iron core and stator winding, and rotor is made up of rotor permanent magnet and rotor core; The rotor structure pattern is varied; Can be built-in type permanent-magnet body structure, surface-type magnet structure or plug-in type magnet structure, stator core be all similar, all is the lamination circular ring structure; The even distributing slot of week or periphery within it; The stator winding pattern is varied, can be Three-phase Single-layer Windings and three-phase two layer winding, but all is three-phase symmetric winding.What Fig. 1 provided is three-phase 8 utmost points 24 rooved face formula magnet structure permanent magnetic brushless servomotors; Stator is made up of stator core 1 and stator winding 2; Rotor is made up of rotor permanent magnet 3 and rotor core 4, and the stator three-phase symmetric winding of this motor distributes as shown in Figure 2, adopts the Three-phase Single-layer Windings structure; The positive and negative series connection direction that shows coil in the groove among Fig. 2 before A, B, the C symbol, the semicircle camber line is represented winding overhang.The stator three-phase symmetric winding be respectively A phase, B mutually and C mutually, the head end of three phase windings representes that with A, B, C tail end is represented with X, Y, Z.Three-phase symmetric winding is generally with Y-connection, and promptly tail end X, Y, the Z of three phase windings are connected together as shown in Figure 3ly, and the winding number of turn that whenever is in series is N, and N is natural number (down with).Fig. 4 gives the power supply of stator three-phase symmetric winding for three-phase alternating-current supply through inverter, and promptly the head end of three phase windings is received the output of inverter.
The torque rotary speed characteristic curve of common permanent magnetic brushless servomotor can approximate representation be as shown in Figure 5 under the constant prerequisite of inverter capacity, and the maximum output torque of motor is T
Max, the highest running speed is n
MaxWhen the inverter capacity is constant, maximum torque T
MaxThe number of turn N that whenever is in series that is similar to motor windings is directly proportional, i.e. T
Max∝ N, maximum speed n
MaxApproximate and the number of turn N that whenever is in series is inversely proportional to, i.e. n
Max∝ 1/N.Therefore concerning common permanent magnetic brushless servomotor; When the inverter capacity is constant; Want to satisfy the performance requirement of servo-pressing machine to the servomotor low speed high torque, need to increase the number of turn N that whenever is in series of motor, N is a natural number; The highest running speed of motor just is restricted, and just can not satisfy the fast idle service requirement of servo-pressing machine.
Summary of the invention
The objective of the invention is for overcoming the deficiency of above-mentioned prior art; Provide a kind of servo-pressing machine to use the double winding permanent magnetic brushless servomotor; It adopts a permanent magnetic brushless servomotor under the prerequisite that does not increase the inverter capacity, can when low speed, export big torque; Again can be when low torque high-speed cruising, thereby satisfy the driving requirement of servo-pressing machine.
For realizing above-mentioned purpose, the present invention adopts following technical proposals:
A kind of servo-pressing machine is used the double winding permanent magnetic brushless servomotor; Comprise stator and rotor; In the stator slot of stator, be provided with two covers, three phase windings, be respectively main winding and auxiliary winding, said main winding has identical arrangement mode, identical stator slot position, identical wire gauge, identical pitch with auxiliary winding; The number of turn is N but the number of turn difference that whenever is in series of described two covers, three phase windings, main winding whenever are in series
1, the auxiliary winding number of turn that whenever is in series is N
2, N
1, N
2Be natural number (down together); The position of said two covers, three phase windings in stator slot is different, and wherein a cover three phase windings are positioned over the stator slot top layer, and another set of three phase windings are positioned over the stator slot bottom.
Three tail ends of said main winding are connected together and are drawn out to the motor outside, perhaps are placed on motor internal, but three head ends of main winding and three head ends of auxiliary winding and three tail ends all will be guided to the motor outside.
Saidly make main winding and auxiliary winding series connection back through the inverter power supply operation through switching device, perhaps make main winding directly through the inverter power supply operation through switching device in the motor outside, need not and auxiliary winding is unsettled.
The independent powered operation of major-minor windings in series powered operation or main winding is accomplished through the outside switching device of motor.
When being applied to servo-pressing machine and driving, in the impulse stroke of servo-pressing machine, through inverter power supply, in the idle stroke of servo-pressing machine, the main winding that has only motor is through inverter power supply after the major-minor windings in series of motor, and with auxiliary winding is unsettled need not.
When carrying out the design of double winding permanent magnetic brushless servomotor, needed servomotor low speed high torque performance index during at first according to the servo-pressing machine impulse stroke are confirmed the number of turn N=N that whenever is in series that double winding permanent magnetic brushless servomotor main winding and auxiliary winding are total
1+ N
2Needed servomotor high speed low torque performance index during then according to the servo-pressing machine idle stroke are confirmed the every number of turn N that is in series mutually of double winding permanent magnetic brushless servomotor main winding
1, obtain the auxiliary winding number of turn N that whenever is in series at last
2=N-N
1(wherein, confirm the needed stator winding of the motor number of turn N that whenever is in series, and definite main winding number of turn N that whenever is in series
1Being prior art, is general knowledge known in this field, repeats no more at this.)
The present invention adopts and places two cover windings in the stator of permanent magnetic brushless servomotor; Be called main winding and auxiliary winding respectively, this two covers winding is positioned in the stator coring groove by identical winding arrangement mode, and two windings are except that the number of turn that whenever is in series; Other are all identical; Be identical wire gauge, identical parallel branch number, identical pitch, therefore two windings have identical current capacity, different voltages with different capacity, but the electromotive force phase place is identical under identical rotating magnetic field effect.When machine operation, can be that main winding works independently and auxiliary winding is not worked, also can work simultaneously after the major-minor windings in series.
Operation principle of the present invention is: the p-m rotor of three-phase permanent brushless servo motor of the present invention is with common permanent magnetic brushless; Stator core is also with common brushless, permanently stator core; But two cover windings are housed in the stator slot are main winding and auxiliary winding respectively; This two covers winding is except that every coil turn (number of turn whenever is in series), and other are all identical like arrangement mode, rule position, wire gauge, pitch, parallel branch number etc.The main winding and auxiliary winding number of turn that whenever is in series is respectively N
1And N
2Draw this two covers winding in the motor outside, the series connection of main winding, auxiliary winding is worked together, also can have only main winding work through switching device, and auxiliary winding powered operation not.When main winding and auxiliary winding was cascaded and pass through inverter power supply work, (number of turn that whenever is in series was N because the every phase winding turns-in-series of motor is many
1+ N
2), so the torque of motor is big but working speed is low; Under identical inverter capacity and power supply capacity, if having only main winding work, then the number of turn tails off because winding whenever is in series, and (number of turn that whenever is in series is N
1), so the torque of motor reduces but the rising of the highest running speed.Therefore under the identical less inverter capacity; Can satisfy the requirement of the needed low speed high torque motor performance of servo-pressing machine impulse stroke during the series operation of motor main winding and auxiliary winding, motor can satisfy the needed high speed low torque of servo-pressing machine idle stroke performance requirement when having only main winding work.
The invention has the beneficial effects as follows: with a permanent magnetic brushless servomotor,, realize the output of low speed high torque and high speed low torque, satisfy the torque rotary speed requirement different of servo-pressing machine service behaviour with idle stroke with a inverter than low capacity.
Description of drawings
Fig. 1 is three-phase 8 utmost points 24 groove permanent magnetic brushless servomotor structures;
Fig. 2 is three-phase 8 utmost points 24 groove single layer winding permanent magnetic brushless servomotor stator winding structures;
Fig. 3 is a permanent magnetic brushless servomotor stator three-phase symmetric winding sketch map;
Fig. 4 gives stator three-phase symmetric winding power supply sketch map for three-phase alternating-current supply through inverter;
Fig. 5 is the torque rotary speed characteristic curve of common permanent magnetic brushless servomotor;
Fig. 6 is for there being three-phase 8 utmost points, the 24 groove permanent magnetic brushless servomotor stator winding structures (being single layer winding) of two cover windings in the stator;
Fig. 7 three-phase alternating-current supply passes through inverter to major-minor series connection winding power supply sketch map;
Fig. 8 three-phase alternating-current supply is given stator main winding power supply sketch map through inverter;
The torque rotary speed curve of motor when Fig. 9 supplies power for the major and minor two cover windings in series of permanent-magnet servo motor stator and main winding is supplied power separately;
Figure 10 is a torque rotary speed characteristic curve of the present invention;
Figure 11 is connected embodiment figure for the two cover windings of stator among the present invention and inverter.
Among the figure, 1 is stator core, and 2 is stator winding, and 3 is rotor permanent magnet, and 4 are rotor core,
T
MaxAnd n
MaxBe respectively the maximum output torque and the maximum speed of permanent magnetic brushless servomotor under the fixing inverter capacity;
The torque rotary speed characteristic curve of 5 permanent magnetic brushless servomotors when supplying power for the major-minor windings in series;
6 is the torque rotary speed characteristic curve of permanent magnetic brushless servomotor when having only the main winding power supply;
T
1maxAnd n
1maxThe maximum output torque and the maximum speed of motor when being respectively motor major-minor windings in series power supply of the present invention under the fixing inverter capacity;
T
2maxAnd n
2maxBe respectively the maximum output torque and the maximum speed of motor when motor of the present invention has only the main winding power supply under the fixing inverter capacity;
71,72,73,81,82,83,91,92,93 being switching device, can be the mechanical contact switch of similar contactor, also can be power electronic device on-mechanical switch contacts.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
In the stator slot of common permanent magnetic brushless servomotor, place two cover three-phase symmetric windings, this two covers three-phase symmetric winding is respectively main winding and auxiliary winding, and three symmetrical main windings are designated A1-X1, B1-Y1, C1-Z1, and its number of turn that whenever is in series is N
1, three symmetrical auxiliary winding are designated A2-X2, B2-Y2, C2-Z2, and its number of turn that whenever is in series is N
2The unique difference of this two cover winding is the number of turn difference that whenever is in series, and other are identical, promptly have identical arrangement mode, the identical relative position in stator slot, identical wire gauge, winding pitch etc.Fig. 6 provides the three-phase 8 utmost points 24 groove single layer winding with two cover three-phase symmetric windings; With imaginary circle line among Fig. 6 is the border, and the inside and outside space of stator slot is placed three-phase main winding and three-phase auxiliary winding respectively, and main winding is placed on the low layer of groove among Fig. 6; Auxiliary winding is placed on the groove top layer; In fact, main winding can be placed on the top layer of groove, and auxiliary winding is placed on the low layer of groove.
After being connected together, three tail end X1, Y1, Z1 of main winding can be placed on motor internal; Also can be drawn out to the motor outside, three tail end X2 of three head end A2, B2, C2 and auxiliary winding of three head end A1, B1, C1 and auxiliary winding of main winding, Y2, Z2 will be drawn out to the motor outside.
Fig. 7 passes through inverter power supply for stator main winding and auxiliary winding series connection back among the present invention by three-phase alternating-current supply, and Fig. 8 has only the stator main winding to pass through inverter power supply by three-phase alternating-current supply among the present invention.Under same power supplies capacity and inverter capacity; The torque rotary speed characteristic curve of motor in the time of can obtaining Fig. 7 with the different supply power mode of Fig. 8; As shown in Figure 9, motor torque speed characteristic curve when wherein the curve among Fig. 95 is connected for main winding and auxiliary winding, this moment, the number of turn that whenever is in series of motor was N
1+ N
2, the breakdown torque of motor is T
1max, the highest running speed is n
1maxCurve 6 among Fig. 9 is the torque rotary speed characteristic curve when having only main winding by inverter power supply, and this moment, the number of turn that whenever is in series of motor was N
1, its breakdown torque is T
2max, the highest running speed is n
2max, because the number of turn that whenever is in series of this moment is N
1, the number of turn N that whenever is in series of the motor during less than the major-minor windings in series
1+ N
2, so T
2maxLess than T
1max, n
2maxGreater than n
1maxSo double winding permanent magnetic brushless servomotor of the present invention, when driving servo-pressing machine, in the impulse stroke of forcing press, the main winding and auxiliary winding of motor is connected, and obtains the output characteristic of low speed high torque; In the idle stroke of forcing press, motor has only the main winding powered operation, obtains the output characteristic of high speed low torque.Figure 10 is the torque rotary speed characteristic curve that two kinds of different motor working methods lump together the whole motor that obtains, promptly at the range of speeds 0～n
1maxThe time, the major-minor windings in series, this moment, breakdown torque was T
1max, move to rotation speed n in the major-minor windings in series
1maxThe time, with the auxiliary winding excision, have only the main winding powered operation, this moment, the range of speeds was n
1max～n
2max, breakdown torque is T
2max
At N
1+ N
2One regularly, T
1maxAnd n
1maxJust confirm, but through adjustment N
1And N
2Size, can obtain different T
2maxAnd n
2max, increase N1, reduce N2, then n
2maxReduce T
2maxRaise, reduce N
1, increase N
2, n then
2maxRaise T
2maxReduce.
Figure 11 provides the outside embodiment that connects of the present invention's two cover windings, and each switch 7,8,9 all is in the state of cut-offfing during beginning. Close switch 71,72 and 73 is followed closure 81,82,83 simultaneously at first simultaneously, and this moment, the needed servomotor low speed high torque of servo-pressing machine impulse stroke service requirement was satisfied in main winding and auxiliary winding series operation; Earlier break off 81,82,83 simultaneously, break off 71,72,73 more simultaneously, while closure 91,92,93 then has only the main winding powered operation then, can satisfy the needed servomotor high speed of servo-pressing machine idle stroke low torque service requirement.
Carrying out servo-pressing machine when designing with the double winding permanent magnetic brushless servomotor; At first satisfy servo-pressing machine impulse stroke performance requirement; Promptly according to the low speed high torque performance requirement of servomotor; Confirm the needed stator winding of the motor number of turn N that whenever is in series, be the major-minor winding total number of turns N that whenever is in series
1+ N
2(=N); Satisfy servo-pressing machine idle stroke performance requirement then, i.e. as requested servomotor high speed low torque performance requirement is confirmed the main winding number of turn N that whenever is in series
1Thereby, obtain the number of turn N that whenever is in series of auxiliary winding
2=N-N
1(wherein, confirm the needed stator winding of the motor number of turn N that whenever is in series, and definite main winding number of turn N that whenever is in series
1Being prior art, is general knowledge known in this field, repeats no more at this.)
Though the above-mentioned accompanying drawing specific embodiments of the invention that combines is described; But be not restriction to protection range of the present invention; One of ordinary skill in the art should be understood that; On the basis of technical scheme of the present invention, those skilled in the art need not pay various modifications that creative work can make or distortion still in protection scope of the present invention.
Claims (4)
1. a servo-pressing machine is used the double winding permanent magnetic brushless servomotor; Comprise stator and rotor, it is characterized in that, in the stator slot of stator, be provided with two covers, three phase windings; Be respectively main winding and auxiliary winding; Said main winding has identical arrangement mode, identical stator slot position, identical wire gauge, identical pitch with auxiliary winding, but the number of turn difference that whenever is in series of described two covers, three phase windings, the main winding number of turn that whenever is in series is N
1, the auxiliary winding number of turn that whenever is in series is N
2, N
1, N
2Be natural number; The position of said two covers, three phase windings in stator slot is different, and wherein a cover three phase windings are positioned over the stator slot top layer, and another set of three phase windings are positioned over the stator slot bottom.
2. servo-pressing machine as claimed in claim 1 is used the double winding permanent magnetic brushless servomotor; It is characterized in that; Three tail ends of said main winding are connected together and are drawn out to the motor outside; Perhaps be placed on motor internal, but three head ends of main winding and three head ends of auxiliary winding and three tail ends all to be guided to the motor outside.
3. servo-pressing machine as claimed in claim 2 is used the double winding permanent magnetic brushless servomotor; It is characterized in that; Said the motor outside make through switching device main winding and auxiliary winding the series connection after pass through inverter power supply; Perhaps make main winding directly through inverter power supply through switching device, need not and auxiliary winding is unsettled.
4. servo-pressing machine as claimed in claim 3 is used the double winding permanent magnetic brushless servomotor; It is characterized in that, when being applied to the servo-pressing machine driving, in the impulse stroke of servo-pressing machine; Pass through inverter power supply after the major-minor windings in series of motor; In the idle stroke of servo-pressing machine, the main winding that has only motor is through inverter power supply, and with auxiliary winding is unsettled need not.
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|---|---|---|---|
| CN2012100459776A CN102593978A (en) | 2012-02-27 | 2012-02-27 | Double-winding permanent-magnet brushless servo motor for servo press machine |
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|---|---|---|---|
| CN2012100459776A CN102593978A (en) | 2012-02-27 | 2012-02-27 | Double-winding permanent-magnet brushless servo motor for servo press machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103457366A (en) * | 2013-09-16 | 2013-12-18 | 北京富特盘式电机有限公司 | Variable frequency speed regulating disk type motor and vacuum pump |
| CN106787312A (en) * | 2016-12-08 | 2017-05-31 | 广西南宁凯得利电子科技有限公司 | Double dynamical brshless DC motor |
| CN104426273B (en) * | 2013-08-19 | 2017-07-14 | 现代摩比斯株式会社 | The stator coil winding construction of U-shaped motor |
| CN107317419A (en) * | 2017-08-22 | 2017-11-03 | 广东美芝制冷设备有限公司 | Stator, motor, compressor and refrigeration plant |
| CN107370259A (en) * | 2017-08-22 | 2017-11-21 | 广东美芝制冷设备有限公司 | Stator, motor, compressor and refrigeration plant |
| CN109494907A (en) * | 2017-09-30 | 2019-03-19 | 大连电机集团永磁电机应用技术研究所有限公司 | Permasyn morot |
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| CN109861428A (en) * | 2017-11-29 | 2019-06-07 | 株式会社电装 | Brushless motor and brushless motor control device |
| CN109861428B (en) * | 2017-11-29 | 2022-12-20 | 株式会社电装 | Brushless motor and brushless motor control device |
| CN110165830A (en) * | 2018-04-13 | 2019-08-23 | 上海弋朋自动化科技有限公司 | A kind of NC turret punch machine double speed or double winding formed punch servo motor mechanism |
| CN117341804A (en) * | 2023-12-04 | 2024-01-05 | 上海集度汽车有限公司 | Steer-by-wire system, vehicle, force feedback method, device and storage medium |
| CN117341804B (en) * | 2023-12-04 | 2024-02-23 | 上海集度汽车有限公司 | Steer-by-wire system, vehicle, force feedback method, device and storage medium |
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Application publication date: 20120718 |