CN102588940A - Method for comprehensively evaluating state of scale cinder of heated surface of boiler - Google Patents
Method for comprehensively evaluating state of scale cinder of heated surface of boiler Download PDFInfo
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- CN102588940A CN102588940A CN2011104229016A CN201110422901A CN102588940A CN 102588940 A CN102588940 A CN 102588940A CN 2011104229016 A CN2011104229016 A CN 2011104229016A CN 201110422901 A CN201110422901 A CN 201110422901A CN 102588940 A CN102588940 A CN 102588940A
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- oxide skin
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Abstract
The invention provides a method for comprehensively evaluating state of scale cinder of a heated surface of a boiler, which is characterized by including: the first step, reading online monitoring data of an superheater and a reheater of the boiler one time at each time interval and computing the thickness of the scale cinder online; the second step, building a fuzzy comprehensive evaluation model, comprehensively evaluating the state of the scale cinder of each measured point fuzzily according to the model, displaying results in rear time and/or storing the results in a local database. The method for comprehensively evaluating the state of scale cinder of the heated surface of the boiler has the advantages that comprehensive state of the scale cinder of the superheater and the reheater of the boiler can be evaluated online quickly in real time, and finally can be monitored and controlled online, oxidation state inside a high-temperature heated surface pipe can be acquired visually according to the comprehensive evaluation results, provides practical basis for operators to take reasonable control and protection measures according to different conditions, the superheater and the reheater of the boiler can be guaranteed to run safely during service time, and the technical effect of prolonging the service lives of the superheater and the reheater of the boiler is achieved.
Description
Technical field
The present invention relates to a kind of boiler heating surface oxide skin state comprehensive estimation method, be used for boiler superheater, the comprehensive assessment of reheater oxide skin state are belonged to the boiler technology field.
Background technology
The developing stage that the generating set of present China has got into big capacity, high parameter, the supercritical unit of a collection of 600MW, 1000MW grade puts into operation in succession.Along with the raising of boiler parameter, the especially raising of vapor (steam) temperature, it is more outstanding such as the overtemperature problem that oxidation scale in the pipe causes that some are different from subcritical parameter.Big capacity super critical boiler generation booster that is in operation not only can cause huge direct economic loss, and since near the booster zone large stretch of pipe impaired, buried the hidden danger of continuous booster, have a strong impact on the safe operation of boiler.
For formation speed that slows down oxide skin in boiler superheater and the reheater tube and the booster that results in blockage that peels off of controlling oxide skin; Enhancing is to the digging utilization of power plant's data; Need further research superheater and the interior oxide skin generation of reheater tube state, develop boiler superheater and reheater oxide skin state integrated estimation system.
Summary of the invention
The purpose of this invention is to provide a kind of method that can carry out comprehensive assessment to the oxide skin state of boiler superheater and reheater.
In order to achieve the above object, technical scheme of the present invention has provided a kind of boiler heating surface oxide skin state comprehensive estimation method, it is characterized in that step is:
Step 1, one time period of every interval
read a boiler superheater and a reheater online monitoring data and deposit in the database server and add up the history run time; This online monitoring data comprises that at least each screen of superheater respectively manages each screen of measuring point temperature and reheater and respectively manage the measuring point temperature, respectively manages the measuring point temperature and each screen of reheater is respectively managed the scale thickness that the measuring point temperature computation obtains each measuring point according to each screen of superheater;
Step 2, set up fuzzy synthetic evaluation model, according to this model the oxide skin state of each measuring point is carried out the fuzzy synthesis assessment, show during with fructufy and/or be saved in the local data base, its concrete steps are:
Step 2.1, the factor compositing factor domain
that will influence oxide skin formation and peel off; I.e.
=
,
,
...,
; Wherein,
to be
individual influences the factor that oxide skin forms and peels off;
Step 2.2; Confirm the evaluation index
of
individual different stage;
;
;
estimates the oxide skin state;
Step 2.3, confirm that each factor is to the membership function of each evaluation index in the factor domain
; Again with the occurrence substitution membership function separately of each factor; Obtain each factor degree of membership separately; Thereby build single factor fuzzy matrix
;
; Wherein, The occurrence of each factor is the measured value of the current measuring point that obtains through step 1 and characteristic value of calculated value and each pipe of each screen of superheater and each each pipe of screen of reheater, and
individual factor
is corresponding to the degree of membership of
individual evaluation index
in
the expression factor domain
;
Step 2.4, the typical judgment matrix analytical method of employing are confirmed the weight coefficient of each factor in the factor domain
, obtain the weight vector of being made up of weight coefficient
;
Step 2.5, the suitable fuzzy operator
of selection; Weight vector
and single factor fuzzy matrix
are synthesized; Obtain fuzzy comprehensive evoluation vector
as fuzzy synthetic evaluation model;
=
; Wherein, The current measuring point of
expression is to the degree of membership of
individual evaluation index
; Get the pairing evaluation index of maximum in
as the evaluation index of current measuring point oxide skin state, this evaluation index is shown in real time and/or is saved in the local data base;
Step 2.6, repeated execution of steps 2.3 to step 2.5 finish until all measuring points are all calculated.
Advantage of the present invention is to realize the quick online in real time assessment final realization in-service monitoring and the control of boiler superheater and reheater oxide skin comprehensive state; Can grasp oxidation situation in the heating surface tube intuitively through the comprehensive assessment result; For the operations staff takes reasonably control and safeguard measure that practical foundation is provided according to condition of different; Guarantee the safe operation in the phase under arms of boiler superheater and reheater, reached the technique effect in prolonged boiler superheater and reheater service life.
The specific embodiment
For making the present invention more obviously understandable, elaborate as follows with a preferred embodiment now.
The invention provides a kind of boiler heating surface oxide skin state comprehensive estimation method, step is:
Step 1, one time period of every interval
read a boiler superheater and a reheater online monitoring data and deposit in the database server and add up the history run time; This online monitoring data comprises that at least each screen of superheater is respectively managed the measuring point temperature and each screen of reheater is respectively managed the measuring point temperature; Respectively manage each screen of measuring point temperature and reheater according to each screen of superheater and respectively manage the scale thickness that the measuring point temperature computation obtains each measuring point; Wherein, The computational methods of scale thickness can be called the computational methods in " a kind of boiler superheater and reheater scale thickness on-line monitoring method " with reference to name, also can select those skilled in the art's The common calculation methods for use;
Step 2, set up fuzzy synthetic evaluation model, each measuring point is carried out the fuzzy synthesis assessment, show during with fructufy and/or be saved in the local data base, the steps include: according to this model
Step 2.1, basis form and peel off comprehensive serious analysis of influence factor to oxide skin; We take all factors into consideration from wall temperature, scale thickness, metal material composition (mainly considering the Cr component content), grain size, pipe geometric parameter five aspects, and setting these five characteristic informations is the factor domain.Therefore wall temperature, scale thickness, metal material composition, grain size, these five characteristic informations of pipe geometric parameter are set at factor domain
, i.e.
={
,
,
,
,
}={ wall temperature, scale thickness, metal material composition, grain size, pipe geometric parameter };
Step 2.2, confirm four different stages evaluation index
,
,
and
estimate the oxide skin state, and
,
,
are Ji
@s REPEAT[G" excellent " expression scale thickness has no adverse effect to unit operation; " very " expression oxide skin has certain thickness, but unit operation is not still constituted influence, big thermal deviation occurs but should control unit, slows down the oxide skin speed of production; " generally " expression oxide skin has reached certain thickness, needs the temperature fluctuation in control startup and the furnace shutting down process, the input of control desuperheating water; " poor " expression oxide skin possibly peeled off at any time, and unit safety is had the significant adverse influence.
Step 2.3; Confirm that each factor is to the membership function of each evaluation index in the factor domain
; The present invention is through researching and analysing each factor; In conjunction with actual quantification research; Confirmed with the factor membership function that places an order
;
;
;
;
; Be respectively wall temperature; Scale thickness; The metal material composition; Grain size; Single factor membership function of pipe geometric parameter; Wherein
;
;
Again with the occurrence substitution membership function separately of each factor; Obtain each factor degree of membership separately; Thereby build single factor fuzzy matrix
;
; Wherein, Wall temperature and scale thickness are the measured value and the calculated value of current measuring point; Metal material composition, grain size and pipe geometric parameter are the characteristic value of each pipe of each screen of superheater and each each pipe of screen of reheater; The 1st factor
is corresponding to the degree of membership of the 2nd evaluation index
in
the expression factor domain
, and other elements in single factor fuzzy matrix
by that analogy;
Step 2.4, the typical judgment matrix analytical method of employing are confirmed the weight coefficient of each factor in the factor domain
; Obtain the weight vector
be made up of weight coefficient, its concrete steps are:
Step 2.4.1, from the factor domain
In appoint a pair of factor of getting
And
, the two significance level is compared, obtain factor
With respect to factor
The significance level judgment value
, and the like, until with the factor domain
In all factors all relatively finish the significance level judgment value in twos
Definite method can be as shown in the table;
The significance level grade | Annotate | |
With " of equal importance " | 1 | \ |
With " important a little " | 3 | \ |
With " obviously important " | 5 | \ |
With " important strongly " | 7 | |
With " definitely important " | 9 | |
With Significance level between each grade | One of 2,4,6,8 | The judgment value intermediate value of two grades |
Step 2.4.2, be row-coordinate with
in the significance level judgment value
;
is ordinate; Obtain the judgment matrix
formed by all significance level judgment value, in the present embodiment:
;
Step 2.4.3, the maximum characteristic root
that calculates judgment matrix
and should maximum characteristic root
corresponding unit character vector
; Unit character vector
carried out obtaining after normalization is handled the weight vector
formed by weight coefficient; Wherein,
pairing weight coefficient of individual factor in
the expression factor domain
.
Step 2.5 consistency check
In the middle of the process of weight allocation,, also to carry out consistency check for the reasonability that guarantees that weight coefficient distributes.So-called judgement uniformity refers to, and in judging each index importance process, each is harmonious between judging, the distribution principle that unlikely appearance is conflicting.Generally speaking, this consistency check is as judgment standard, as long as we just think that this weight allocation meets the requirements, and does not exist uniformity contradiction to coincident indicator within the range of permission with coincident indicator.This coincident indicator is expressed as:
; Wherein,
is the exponent number of said judgment matrix
; It is good more that coincident indicator
trends towards the 0 explanation degree of consistency more; In the present embodiment with
and in
=5 substitution following formulas; Obtain its coincident indicator
=
; Satisfy index, explain that weight allocation is reasonable.
Step 2.6, the suitable fuzzy operator
of selection; Weight vector
and single factor fuzzy matrix
are synthesized; Obtain fuzzy comprehensive evoluation vector
as fuzzy synthetic evaluation model;
=
; Wherein, The current measuring point of
expression is to the degree of membership of the 1st evaluation index
; And the like; Get the pairing evaluation index of maximum in
as the evaluation index of current measuring point oxide skin state, this evaluation index is shown in real time and/or is saved in the local data base;
Step 2.7, repeated execution of steps 2.3 to step 2.6 finish until all measuring points are all calculated.
Said step 2 triggers with timing mode, its regularly trigger process be: initialization service routine blanking time.Db transaction is accomplished in operation, at first in timetable, inserts up-to-date data line, comprises corresponding ID and current time.Carry out superheater, the comprehensive assessment of reheater thermal oxide skin state through calling the base regime information of having gathered in the database, and then be saved in result of calculation in the local relevant database.Through relatively this calculate after accomplishing up-to-date ID number with the last ID that calculates when accomplishing, judge that these computational process data preserve whether success, if unsuccessful, then write abnormal cause and abnormal time in the text.Step 3, online evaluation result are distributed on the computer website browser; According to the browser end user is that the technical staff of power plant sends request; Through boiler superheater and reheater thermal deviation in the calculated/applied server calls database server and the real-time result of calculation of scale thickness; On web page server, form boiler superheater and reheater oxide skin state comprehensive assessment result, return to the browser end user, instruct boiler operatiopn.
The present invention has following characteristics:
1, the present invention is through set up oxide skin state fuzzy synthetic evaluation model first
In the inventive method; Introducing the method for fuzzy comprehensive evoluation first researchs and analyses heating surface oxide skin problem; Through having determined each influence factor of heating surface oxidizing process in a large number; Set up and met its qualitative change and the relevant membership function that influences the result, and taken all factors into consideration the influence factor of each side, made this model reflection heating surface oxide skin virtual condition of comprehensive objective reality comprehensively.
2, through boiler superheater and the reheater scale thickness on-line monitoring computer software with the VB language is installed on the calculated/applied server of boiler superheater and reheater oxide skin on-line monitoring; According to the time interval of software set; The boiler parameter of the on-line monitoring that from database server, reads, online in real time calculate high-temperature surface measuring point place scale thickness, the result that computational analysis draws; Deliver to database server again and preserve, supply web page server to call.
3, parameter measuring point and online computing system have two kinds of functions:
One provides the underlying parameter data of boiler on-line monitoring.
The 2nd, instruct the operation of boiler according to the online evaluation result of boiler superheater and reheater oxide skin state, degree of oxidation in the monitoring heating surface tube, for slowing down oxidation, harm reduction provides instructs foundation intuitively.
4, the online evaluation result of boiler superheater and reheater oxide skin state is distributed on the computer website browser; According to the browser end user is that the technical staff of power plant sends request; Through boiler superheater and reheater thermal deviation in the calculated/applied server calls database server and the real-time result of calculation of scale thickness; On web page server, form boiler superheater and reheater oxide skin state comprehensive assessment result, return to the browser end user, instruct boiler operatiopn.
Claims (5)
1. boiler heating surface oxide skin state comprehensive estimation method is characterized in that step is:
Step 1, one time period of every interval
read a boiler superheater and a reheater online monitoring data and deposit in the database server and add up the history run time; This online monitoring data comprises that at least each screen of superheater respectively manages each screen of measuring point temperature and reheater and respectively manage the measuring point temperature, respectively manages the measuring point temperature and each screen of reheater is respectively managed the scale thickness that the measuring point temperature computation obtains each measuring point according to each screen of superheater;
Step 2, set up fuzzy synthetic evaluation model, according to this model the oxide skin state of each measuring point is carried out the fuzzy synthesis assessment, show during with fructufy and/or be saved in the local data base, its concrete steps are:
Step 2.1, the factor compositing factor domain
that will influence oxide skin formation and peel off; I.e.
=
,
,
...,
; Wherein,
to be
individual influences the factor that oxide skin forms and peels off;
Step 2.2; Confirm the evaluation index
of
individual different stage;
;
;
estimates the oxide skin state;
Step 2.3, confirm that each factor is to the membership function of each evaluation index in the factor domain
; Again with the occurrence substitution membership function separately of each factor; Obtain each factor degree of membership separately; Thereby build single factor fuzzy matrix
;
; Wherein, The occurrence of each factor is the measured value of the current measuring point that obtains through step 1 and characteristic value of calculated value and each pipe of each screen of superheater and each each pipe of screen of reheater, and
individual factor
is corresponding to the degree of membership of
individual evaluation index
in
the expression factor domain
;
Step 2.4, the typical judgment matrix analytical method of employing are confirmed the weight coefficient of each factor in the factor domain
, obtain the weight vector of being made up of weight coefficient
;
Step 2.5, the suitable fuzzy operator
of selection; Weight vector
and single factor fuzzy matrix
are synthesized; Obtain fuzzy comprehensive evoluation vector
as fuzzy synthetic evaluation model;
=
; Wherein, The current measuring point of
expression is to the degree of membership of
individual evaluation index
; Get the pairing evaluation index of maximum in
as the evaluation index of current measuring point oxide skin state, this evaluation index is shown in real time and/or is saved in the local data base;
Step 2.6, repeated execution of steps 2.3 to step 2.5 finish until all measuring points are all calculated.
2. a kind of boiler heating surface oxide skin state comprehensive estimation method as claimed in claim 1, it is characterized in that: said step 2.4 comprises:
Step 2.4.1, from factor domain
, appoint and get a pair of factor
and
; Significance level to the two compares; Obtain the significance level judgment value
of factor
for factor
; And the like, all factors all relatively finish in twos in factor domain
;
Step 2.4.2, be row-coordinate with
in the significance level judgment value
;
is ordinate, obtains the judgment matrix of being made up of all significance level judgment value
;
Step 2.4.3, the maximum characteristic root
that calculates judgment matrix
and should maximum characteristic root
corresponding unit character vector
; Unit character vector
carried out obtaining after normalization is handled the weight vector
formed by weight coefficient; Wherein,
pairing weight coefficient of individual factor in
the expression factor domain
.
3. a kind of boiler heating surface oxide skin state comprehensive estimation method as claimed in claim 2; It is characterized in that: between said step 2.4 and said step 2.5, also comprise; Said weight coefficient is carried out consistency check; The steps include: to calculate coincident indicator
; Wherein,
is the exponent number of said judgment matrix
, and it is good more that coincident indicator
trends towards the 0 explanation degree of consistency more.
4. a kind of boiler heating surface oxide skin state comprehensive estimation method as claimed in claim 1; It is characterized in that: further comprise: step 3, the online evaluation result of oxide skin state is distributed on the computer website browser; According to the browser end user is that the technical staff of power plant sends request; Through boiler superheater and reheater thermal deviation in the calculated/applied server calls database server and the real-time result of calculation of scale thickness; On web page server, form boiler superheater and reheater oxide skin state comprehensive assessment result, return to the browser end user, instruct boiler operatiopn.
5. a kind of boiler heating surface oxide skin state comprehensive estimation method as claimed in claim 1; It is characterized in that: said step 2 triggers with timing mode, its regularly trigger process be: initialization service routine blanking time, db transaction is accomplished in operation; At first in timetable, insert up-to-date data line; Comprise corresponding ID and current time, carry out superheater, the comprehensive assessment of reheater thermal oxide skin state through calling the base regime information of having gathered in the database, and then be saved in result of calculation in the local relevant database; Through relatively this calculate after accomplishing up-to-date ID number with the last ID that calculates when accomplishing; Judge whether this computational process data preservation is successful, if unsuccessful, then writes abnormal cause and abnormal time in the text.
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CN103678813A (en) * | 2013-12-18 | 2014-03-26 | 广东电网公司电力科学研究院 | Method for assessing high-temperature heating surface pipe oxide scales of ultra-supercritical unit boiler |
WO2019095658A1 (en) * | 2017-11-15 | 2019-05-23 | 东北大学 | Design method of chemical cleaning scheme for superheater pipe of supercritical power station boiler |
CN113587075A (en) * | 2021-06-24 | 2021-11-02 | 华能巢湖发电有限责任公司 | Control method for slowing down generation and falling of oxide skin in heating pipe of power station unit |
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Application publication date: 20120718 |