CN102584178A - Standardized production process of bathroom ceramic water tank - Google Patents
Standardized production process of bathroom ceramic water tank Download PDFInfo
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- CN102584178A CN102584178A CN2011103872215A CN201110387221A CN102584178A CN 102584178 A CN102584178 A CN 102584178A CN 2011103872215 A CN2011103872215 A CN 2011103872215A CN 201110387221 A CN201110387221 A CN 201110387221A CN 102584178 A CN102584178 A CN 102584178A
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- ceramic water
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Abstract
The invention belongs to the fields of a ceramic sintering technology and abrasive machining after sintering and in particular relates to a standardized production process of a bathroom ceramic water tank. The standardized production process of the bathroom ceramic water tank comprises a sintering molding procedure and is characterized in that: lining plates matched with the inner diameter of a matched mouth surface and restraining contraction deformation quantity of the matched mouth surface are arranged on the matched mouth surface of the water tank and a water tank cover in the procedure; and after sintering, the tank body and the cover are matched well and exchanged. By adoption of the standardized production process of the bathroom ceramic water tank in the technical scheme, the deformation quantity of the bathroom ceramic water tank is unified and regulated, and the matching and exchanging performance is improved.
Description
Technical field
The invention belongs to ceramic firing technology field, be specifically related to a kind of standardized production technology of bathroom ceramic water tank.
Background technology
The base substrate of pottery need pass through glazing and the sinter molding processing could finally become ceramic product; Loss of water speed difference and stress distribution owing to base substrate in the sinter molding process are uneven; Make ceramic body produce uneven convergent force, the irregular deformation that this convergent force causes ceramic body in the sinter molding process, to be difficult to avoid.
Distortion in the sinter molding process can strengthen the difficulty of ceramic mating parts standardized production, and the interchangeability of ceramic mating parts is poor, conformability is poor.The mating parts of bathroom ceramic field is generally water tank and tank lid; Produce the problem of matching because of irregular deformation for fear of it; In the sinter molding process, need to adopt the method for taking burning; When promptly burning till the tank lid base substrate is cooperated with the water tank base substrate, it is deformed simultaneously, to reach the purpose of coupling.
Though take the problem that the method for burning can solve bathroom ceramic water tank and tank lid coupling to a certain extent: it still exists following technical problem in the actual application:
1, flaw appears in water tank and tank lid, even another part burns finely so, also is difficult to be utilized, because it is difficult to and other finished product couplings again.
2, water tank and tank lid finished product be in storage, packing and transportation, wherein one the problem that can be damaged unavoidably, and this can cause its matching parts to be difficult to be recovered utilization equally.
Though the water tank and the tank lid of 3, taking burning can be mated installation, there is bigger slit usually in it, and the slit reaches several millimeters, influences the outward appearance of product.
4, take water tank and tank lid after the burning because interchangeability is poor, must mate and deposit, not only very easily be damaged, and be not easy to Classification Management.
Summary of the invention
The technical problem that the present invention will solve provides a kind of standardized production technology that makes the deflection of bathroom ceramic water tank unified, improves coupling and exchange performance.
In order to solve the problems of the technologies described above; The present invention provides a kind of standardized production technology of bathroom ceramic water tank; Include the sinter molding operation, water tank is respectively equipped with the liner plate that cooperates actinal surface shrinkage strain amount with its internal diameter coupling and constraint with the actinal surface that cooperates of tank lid in this operation.
The cooperation actinal surface of water tank and tank lid typically refers to the position of the tabling of water tank and tank lid.
The support and the heat transfer of the common effect of liner plate in the ceramic post sintering moulding, liner plate of the present invention be owing to be provided with boss, and the cooperation actinal surface tabling of boss and water tank and tank lid can be unified the size of cooperation actinal surface after sinter molding of water tank and tank lid.
Adopt the standardized production technology of the bathroom ceramic water tank of technique scheme to have following advantage: 1; Because in the sinter molding operation; Water tank is respectively equipped with the liner plate that cooperates actinal surface shrinkage strain amount with its internal diameter coupling and constraint with the actinal surface that cooperates of tank lid; Liner plate makes that the size that cooperates actinal surface after the tank lid sinter molding is unified, also makes to cooperate the size of actinal surface unified after the water tank sinter molding, because water tank and tank lid cooperate the deflection unification of actinal surface; Make it to mate each other, exchange performance and improve.
As preferred version; In order to retrain the deflection that water tank and tank lid cooperate actinal surface more easily; Fully utilize the two sides of liner plate simultaneously, the both side surface of said liner plate is equipped with boss, and said boss cooperates the internal diameter of actinal surface to be complementary with water tank and tank lid respectively; In the sinter molding process, water tank can be practiced thrift area occupied as traditional burning of taking with tank lid like this.
As preferred version, in order to reduce the input of liner plate, be convenient to the circulation of water tank base substrate inner air in the sinter molding process simultaneously, described boss is provided with the ventilated hole of weight reduction.
As preferred version, because the chimeric surface of sinter molding rear water box and tank lid has certain convexity, planeness is not high; For its chimeric surface is cooperated closely, purpose attractive in appearance, described water tank and tank lid cooperate the size of actinal surface to be provided with the surplus amount of 1～3mm; The operation of the grinding surplus amount that also is provided with after the sinter molding operation through grinding or cutting mechanics, is carried out precision sizing; Can make mating surface combine closely to fit together perfectly, elegant in appearance.Should be understood that simultaneously; Though ceramic field has the phenomenon that also has polishing to handle now accidentally; But its main purpose is in order to polish and to repair the part deflection big; Influence defective attractive in appearance or that can't cooperate, with this technology grinding surplus amount, the purpose and the method that significantly improve quality of fit are all inequality.
Description of drawings
Fig. 1 be water tank in the standardized production technology of bathroom ceramic water tank of the present invention, tank lid and after liner plate cooperates in cut open cross-sectional view.
Embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is further specified:
As shown in Figure 1; The present invention provides a kind of standardized production technology of bathroom ceramic water tank; Include the sinter molding operation, the actinal surface that cooperates of water tank 1 and tank lid 2 is gripped with the liner plate 3 that cooperates actinal surface shrinkage strain amount with internal diameter coupling and constraint separately in this operation, and the both side surface of liner plate 3 is equipped with boss 31; The boss 31 of both sides cooperates the internal diameter of actinal surface to be complementary with tank lid 2 and water tank 1 respectively up and down; Be provided with the hole of some losss of weight, ventilation on the boss 31, liner plate 3 is lower than 0.1% mullite material by 1300 ℃ of internal strain amounts to be processed, in the sinter molding process; The boss 31 of liner plate can limit the shrinkage of water tank 1 and tank lid 2, and it is consistent to make its size that cooperates actinal surface and boss 31 set sizes.
In the blank forming stage of water tank 1 and tank lid 2; Make it cooperate actinal surface to form the cooperation surplus amount of 1mm, treat water tank 1 and tank lid 2 sinter moldings after, cooperate the surplus amount of actinal surface through the excision of grinding cutting mechanics; Can make to cooperate actinal surface to cooperate closely, elegant in appearance.
The grinding cutting mechanics can adopt specific equipment grinding water tank upper surface and tank lid lower surface.
The surplus of mating surface is taken measurements, and can between 1～3mm, adjust according to the needs of reality.
After the mating surface ground finish, can be in tank lid the side bonds fixture block, with guarantee water tank and tank lid after cooperating firmly, prevent its mutual changing of the relative positions.
Above-described only is preferred implementation of the present invention, focuses on the distortion of liner plate boss constraint cooperation actinal surface in the sinter molding process, after moulding, further carries out the cutting or the grinding of mating surface then; Should be pointed out that for a person skilled in the art, under the prerequisite that does not break away from structure of the present invention; Can also make some distortion and improvement; One-sided as simply the bilateral boss of liner plate being changed into, simply to adjust surplus and take measurements, simple conversion cutting or grinding cooperate the mode of actinal surface; These also should be regarded as protection scope of the present invention, and these can not influence effect and practical applicability that the present invention implements.
Claims (4)
1. the standardized production technology of bathroom ceramic water tank includes the sinter molding operation, it is characterized in that: water tank is respectively equipped with the liner plate that cooperates actinal surface shrinkage strain amount with its internal diameter coupling and constraint with the actinal surface that cooperates of tank lid in this operation.
2. the standardized production technology of bathroom ceramic water tank according to claim 1 is characterized in that: the both side surface of said liner plate is equipped with boss, and said boss cooperates the internal diameter of actinal surface to be complementary with water tank and tank lid respectively.
3. the standardized production technology of bathroom ceramic water tank according to claim 3 is characterized in that: described boss is provided with the ventilated hole of weight reduction.
4. according to the standardized production technology of claim 1,2 or 3 described bathroom ceramic water tanks, it is characterized in that: the size of described water tank and tank lid cooperation actinal surface is provided with the surplus amount of 1～3mm, also is provided with the operation of grinding surplus amount after the sinter molding operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103872215A CN102584178A (en) | 2011-11-29 | 2011-11-29 | Standardized production process of bathroom ceramic water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103872215A CN102584178A (en) | 2011-11-29 | 2011-11-29 | Standardized production process of bathroom ceramic water tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102584178A true CN102584178A (en) | 2012-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103872215A Pending CN102584178A (en) | 2011-11-29 | 2011-11-29 | Standardized production process of bathroom ceramic water tank |
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| Country | Link |
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| CN (1) | CN102584178A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328105A (en) * | 2018-01-26 | 2018-07-27 | 浙江鸣食品股份有限公司 | It is a kind of can base exchange bubble chamber |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1887801A (en) * | 2006-07-18 | 2007-01-03 | 宜昌长江陶瓷有限责任公司 | High density placing and sintering method for ceramic bathtub |
| CN101077838A (en) * | 2006-05-23 | 2007-11-28 | 宁波大学 | Technique for preparing liquid phase sintering silicon carbide ceramic |
| CN101418588A (en) * | 2008-11-19 | 2009-04-29 | 林智勇 | Cellular closet water bucker and manufacture method |
| CN101891453A (en) * | 2010-06-25 | 2010-11-24 | 谢伟藩 | Process for manufacturing toilet by molding split bodies and combining molded split bodies into whole |
| CN201772761U (en) * | 2010-09-03 | 2011-03-23 | 中国振华电子集团宇光电工有限公司 | Sintering auxiliary device of a ceramic tube shell |
-
2011
- 2011-11-29 CN CN2011103872215A patent/CN102584178A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101077838A (en) * | 2006-05-23 | 2007-11-28 | 宁波大学 | Technique for preparing liquid phase sintering silicon carbide ceramic |
| CN1887801A (en) * | 2006-07-18 | 2007-01-03 | 宜昌长江陶瓷有限责任公司 | High density placing and sintering method for ceramic bathtub |
| CN101418588A (en) * | 2008-11-19 | 2009-04-29 | 林智勇 | Cellular closet water bucker and manufacture method |
| CN101891453A (en) * | 2010-06-25 | 2010-11-24 | 谢伟藩 | Process for manufacturing toilet by molding split bodies and combining molded split bodies into whole |
| CN201772761U (en) * | 2010-09-03 | 2011-03-23 | 中国振华电子集团宇光电工有限公司 | Sintering auxiliary device of a ceramic tube shell |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108328105A (en) * | 2018-01-26 | 2018-07-27 | 浙江鸣食品股份有限公司 | It is a kind of can base exchange bubble chamber |
| CN108328105B (en) * | 2018-01-26 | 2023-08-22 | 浙江一鸣食品股份有限公司 | Foam box capable of being replaced by cover bottom |
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Application publication date: 20120718 |