CN102569507A - Photovoltaic glass synthesizer - Google Patents
Photovoltaic glass synthesizer Download PDFInfo
- Publication number
- CN102569507A CN102569507A CN2011104519485A CN201110451948A CN102569507A CN 102569507 A CN102569507 A CN 102569507A CN 2011104519485 A CN2011104519485 A CN 2011104519485A CN 201110451948 A CN201110451948 A CN 201110451948A CN 102569507 A CN102569507 A CN 102569507A
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- Prior art keywords
- synthesizer
- inner chamber
- water
- flange
- camera
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000011521 glass Substances 0.000 title claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000002347 injection Methods 0.000 claims abstract description 6
- 239000007924 injection Substances 0.000 claims abstract description 6
- 210000005239 tubule Anatomy 0.000 claims description 11
- 239000008400 supply water Substances 0.000 claims description 9
- 239000008393 encapsulating agent Substances 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention provides a photovoltaic glass synthesizer. An end enclosure and an open door are respectively arranged on the synthesizer; a console and a cooling trough are respectively connected to the synthesizer; an electromagnetic fan is arranged in the synthesizer; a water supply pipe and a water outlet pipe are connected with an inner discharge pipe and arranged in the cooling trough; an air injection pipe is connected with the inner cavity of the synthesizer; a travelling track, a vertical discharge pipe and a heater are respectively arranged in the synthesizer; a temperature sensor, a pressure sensor and a water-cooled camera are respectively connected with the console through leads and data wires; and a temperature controller, a pressure controller and an image display are arranged on the console. The synthesizer is used for heating and cooling a photovoltaic glass device arranged in the inner cavity of the synthesizer, and power supply, temperature control, pressure control and image observation are implemented through the console, so that the processing quality of photovoltaic glass can be ensured, the effect is improved and energy is saved. The synthesizer is suitable for processing the photovoltaic glass.
Description
Technical field
The present invention relates to a kind of photovoltaic glass industry that is applicable to, be applied to crystal silicon and amorphous silicon field, use PVB and mention the device that the SGP film carries out the photovoltaic cell package specific, specifically a kind of photovoltaic glass synthesizer.
Background technology
This synthesizer is a kind of special in photovoltaic glass encapsulates synthetic special equipment, is accompanied by the global economy development in recent years and the problem brought is that the mankind are increasing for the degree of dependence of the energy.But the present situation that the global energy is deficient day by day also more highlights.Greatly develop clean energy resource, especially the development and utilization of solar energy has become the common recognition of global various countries.The photovoltaic industry of China development has in recent years also got into a rising stage; The photovoltaic market in urgent need is a kind of can to solve the synthesizer that the photovoltaic glass encapsulation is used; The throughput requirements that adapts to continuous expansion, but the up to the present domestic photovoltaic glass that also do not aim at is produced required synthesizer equipment.Said photovoltaic glass is solar panel or photoelectric heat laminated glass.
Summary of the invention
In order to realize photovoltaic glass encapsulation hot curing, the present invention proposes a kind of photovoltaic glass synthesizer.This synthesizer heats up through heater is installed in inner chamber, upright comb is installed is cooled off, and air injection pipe is installed injects gases at high pressure, realizes that inner chamber heats up, boosts.Cooling; And mounting temperature sensing and controller, pressure sensing and controller, carry out temperature, pressure control, and at synthesizer outer setting bosh and control desk; Carry out temperature, pressure control and influence and observe, solve the synthetic technical problem of photovoltaic glass hot curing.
The scheme that technical solution problem of the present invention is adopted is:
At synthesizer is columnar structured, and an end is provided with end socket, and the other end is for opening the door, and is provided with inner chamber;
Be provided with control desk in synthesizer one side, temperature controller, pressure controller and video display are installed on the control desk;
The synthesizer opposite side is provided with bosh;
One or more electromagnetic fan is installed on synthesizer;
On synthesizer, be provided with feed pipe and outlet pipe, the feed pipe end is connected with supply-water pump, and supply-water pump places in the bosh;
Between synthesizer outer wall and inner chamber, be provided with air injection pipe, be connected with air compressor machine;
Between upright comb and synthesizer cylindrical outer wall, form and be in fashion passage;
The synthesizer intracavity bottom is provided with Crane Rail;
Be respectively equipped with upright comb in synthesizer inner chamber both sides, the upright comb top of every row is provided with upper lateral tube, and the bottom is provided with lower transverse tubule; Two are connected to many standpipes between last lower transverse tubule, on upper lateral tube, are provided with admitting pipe joint, are used for being connected with feed pipe; On lower transverse tubule, be provided with titting water outlet; Be used for being connected with outlet pipe, the upright comb of two rows connects through connecting transverse tube between laterally, upright comb be connected the inside chamber of transverse tube in direction protection network is installed;
On the standpipe of the upright comb at protection network rear portion, be fixed with heat reflection plate, the heat reflection plate section is plane or U-shaped;
One or more heater is installed on the heat reflection plate;
One or more temperature sensor is installed on the upright comb;
Pressure sensor is installed in the intracavity space;
One or more water-cooled camera is installed on the four direction face of inner chamber;
Heater, electromagnetic fan and water-cooled camera power supply are connected with the out-put supply of control desk;
Temperature sensor, pressure sensor and water-cooled camera are connected with pressure controller and video display with temperature controller on being located at control desk through data wire;
Good effect; This synthesizer is opposite to photovoltaic glass device in the synthesizer inner chamber and heats up and cool off, and through control desk supply power, temperature control, pressure control observes with image, therefore can guarantee the crudy of photovoltaic glass; And the raising effect is saved the energy.Use in the suitable photovoltaic glass processing.
Description of drawings
Fig. 1 is a synthesizer structure chart of the present invention
Fig. 2 is the upright calandria structure figure of synthesizer of the present invention
Fig. 3 is that synthesizer heater of the present invention, heat reflection plate and protection network are provided with state diagram
Fig. 4 is synthesizer control of the present invention and display configuration schematic diagram
Fig. 5 is synthesizer water cooling camera structure figure of the present invention
Among the figure, 1. synthesizer, the 1.0. inner chamber, 1.01. is in fashion passage, and 1.1. synthesizer heat-insulation layer 2. opens the door, 3. end socket; 4. feed pipe, 5. supply-water pump, 6. drainage pipe, 7. cooling bath, 8. upright comb, 8.1. upper lateral tube, 8.11. admitting pipe joint; 8.2. lower transverse tubule, 8.21. titting water outlet, 8.3. standpipe, 9. water-cooled camera, 9.0. video display, 9.1. first flange; 9.2. second flange, the 9.3. housing, the 9.4. inner chamber, 9.5. goes out pipe, 9.6. the 3rd flange, 9.7. blind flange; 9.8. groove, 9.9. circular hole, 9.10. camera power line, 9.11. water inlet, 9.12. camera, 9.13. glass lens; 9.14. the camera data wire, 10. temperature sensor, 10.0. temperature controller, 11. pressure sensors, 11.0. pressure controller, 12. heaters; 13. heat reflection plate, 14. protection networks, 15. Crane Rails, 16. control desks, 17. electromagnetic fans, 18. air injection pipe.
Shown in figure:
At synthesizer 1 is columnar structured, and an end is provided with end socket 3, and the other end is for opening the door 2, and is provided with inner chamber 1.0; Be used for the hot curing processing of photovoltaic glass;
Be provided with control desk 16 in synthesizer one side, temperature controller 10.0, pressure controller 11.0 and video display 9.0 are installed on the control desk; Be used to control temperature, the pressure in the inner chamber, and observe the operating state in the monitoring inner chamber;
The synthesizer opposite side is provided with bosh 7; Be used to hold cooling water, the cooling inner chamber;
One or more electromagnetic fan 17 is installed on synthesizer; The solenoid of electromagnetic fan is installed on the synthesizer outer wall, and fan is installed in the inner chamber of synthesizer, through electromagnetic induction, makes fan rotation, and the air in the synthesizer inner chamber is stirred, and makes it heat and cold is even;
On synthesizer, be provided with feed pipe 4 and outlet pipe 6, the feed pipe end is connected with supply-water pump 5, and supply-water pump places in the bosh; Feed pipe is used for upright comb and the boiler water circulation cooling inner chamber that is connected transverse tube with outlet pipe;
Between synthesizer outer wall and inner chamber, be provided with air injection pipe 18, be connected with air compressor machine; Be used for injecting compressed air in inner chamber;
Between upright comb and synthesizer cylindrical outer wall, form and be in fashion passage 1.01; Be used for flowing of hot-air or cold air;
The synthesizer intracavity bottom is provided with Crane Rail 15; Be used for carrying the walking of car;
Be respectively equipped with upright comb 8 in synthesizer inner chamber both sides, the upright comb top of every row is provided with upper lateral tube 8.1, and the bottom is provided with lower transverse tubule 8.2; Two are connected to many standpipes 8.3 between last lower transverse tubule, on upper lateral tube, are provided with admitting pipe joint 8.11, are used for being connected with feed pipe; On lower transverse tubule, be provided with titting water outlet 8.21; Be used for being connected with outlet pipe, the upright comb of two rows connects through connecting transverse tube between laterally, upright comb be connected the inside chamber of transverse tube in direction protection network 14 is installed; On the standpipe of the upright comb at protection network rear portion, be fixed with heat reflection plate 13, the heat reflection plate section is a U-shaped; Be used for water flowing cooling inner chamber;
One or more heater 12 is installed on the heat reflection plate; Be used for inner chamber is heated;
One or more temperature sensor 10 is installed on the upright comb; Be used to measure the ambient temperature in the inner chamber;
One or more water-cooled camera 9 is installed on the four direction face of inner chamber; The structure of water-cooled camera: in housing 9.3, be provided with inner chamber 9.4; Left end at housing is provided with first flange 9.1 and second flange 9.2; Between first flange and second flange, be provided with glass lens 9.13; Be respectively arranged with delivery port 9.5 and water inlet 9.12 in the both sides of housing, delivery port is connected with the boiler water circulation cooling device of outside respectively with water inlet; Right-hand member at housing is provided with the 3rd flange 9.6 and blind flange 9.7, and the inboard middle part of blind flange is provided with a groove 9.8, and the middle part of groove is provided with circular hole 9.9, is filled with the high temperature high voltage resistant encapsulant in the groove; Be provided with a camera 9.12 at the middle part of housing inner chamber, the power lead 9.10 of camera is connected with the control desk out-put supply, and camera data wire 9.14 is connected with the video display 9.0 of control desk; Be used to observe inner chamber inner part and the actual state that carries car and photovoltaic glass;
Heater, electromagnetic fan and water-cooled camera power supply are connected with the out-put supply of control desk 16; Be used to provide working power;
Temperature sensor, pressure sensor and water-cooled camera are connected with pressure controller and video display with temperature controller on being located at control desk through data wire; Be used to control temperature in the inner chamber, pressure and image observation;
The course of work of the present invention:
1, photovoltaic glass longitudinal separation arranged that will be bonding is in advance having on year car of wheel;
2, open opening the door of synthesizer, will carry car and follow Car Track and be pushed in the synthesizer inner chamber, close and lock and open the door, make the synthesizer bore seal.
3, connect the out-put supply of control desk, for heater energising work heats up; For the power supply of water-cooled camera, make it in running order; Be electromagnetic fan power supply running; Make the temperature of synthesizer inner chamber reach 60 degree Celsius, start supporting air pump simultaneously,, make synthesizer chamber pressure value reach 8 kilograms every square centimeter through in the synthesizer inner chamber, charging into compressed air; When the heater energising heats up, open the power supply of electromagnetic fan, make it running; Electromagnetic fan sucks hot-air from synthesizer top, be discharged to synthesizer inner chamber bottom through being in fashion passage, and constantly circulation makes the interior cavity temperature of synthesizer even.
4, through after initial the intensification, continue to make heater work, make the interior temperature of synthesizer reach 125 degrees centigrade, pressure reaches 12.5 kilograms every square centimeter, insulation, pressurize 60 minutes.
5, after insulation, dwell time reach; Start supply-water pump and make it running; Supply water in upper lateral tube, standpipe and lower transverse tubule that cold water in the extraction bosh is installed in the synthesizer inner chamber through feed pipe and the upright comb that is connected the transverse tube formation, current are drained into from drainage pipe in the bosh, and constantly circulation is cooled off; Make the temperature in the synthesizer inner chamber be reduced to ambient temperature; When the temperature of synthesizer inner chamber dropped to the temperature that presets, the vent valve of being adorned on the synthesizer began the step-down exhaust automatically, made pressure and atmospheric pressure balance in the synthesizer inner chamber.
6, when pressure in the synthesizer inner chamber and atmospheric pressure balance, removing program pressure holding pressure control is opened synthesizer and is opened the door, and pulls out to carry car, unloads the photovoltaic glass after gluing is solidified.As the photovoltaic glass product.
Characteristics:
1), heater is installed in being connected on the transverse tube of upright comb and synthesizer intracavity bottom, distribute rationally, heating rapidly, evenly; And measure temperature at any time through temperature sensor, and carry out temperature through temperature controller and set and regulate, add the use electromagnetic fan, make in the synthesizer inner chamber temperature rise even; Improved the uniformity of the efficiency of heating surface and heating.
2), upright comb be connected transverse tube installed in front protection network, it is overheated to prevent that photovoltaic glass and heater from directly contacting, and simultaneously prevents that also the operator from being scalded.
3), heat reflection plate is installed, can reflect the heat of heater, improve the heat efficiency at the rear portion of comb.Heat reflection plate is planar shaped or U-shaped.
4), the water-cooled camera is installed in the synthesizer inner chamber; Can observe photovoltaic glass and the solid state placed in the synthesizer inner chamber; Simultaneously the intact degree of the structure member in the synthesizer inner chamber is directly observed, operating personnel are convenient to according to the observation image operating state in the synthesizer inner chamber adjusted.Camera is installed in and is provided with in the water-cooled housing, can prevent the camera heat damage.
5), mounting temperature controller, pressure controller and video display on the control desk, be convenient to operate and to the monitoring and the management of photovoltaic glass hot curing.
Claims (1)
1. photovoltaic glass synthesizer is characterized in that:
At synthesizer (1) is columnar structured, and an end is provided with end socket (3), and the other end is open the door (2), and is provided with inner chamber (1.0);
Be provided with control desk (16) in synthesizer one side, temperature controller (10.0), pressure controller (11.0) and video display (9.0) are installed on the control desk;
The synthesizer opposite side is provided with bosh (7);
One or more electromagnetic fan (17) is installed on synthesizer;
On synthesizer, be provided with feed pipe (4) and outlet pipe (6), the feed pipe end is connected with supply-water pump (5), and supply-water pump places in the bosh;
Between synthesizer outer wall and inner chamber, be provided with air injection pipe (18), be connected with air compressor machine;
Between upright comb and synthesizer cylindrical outer wall, form and be in fashion passage (1.01);
The synthesizer intracavity bottom is provided with Crane Rail (15);
Be respectively equipped with upright comb (8) in synthesizer inner chamber both sides, the upright comb top of every row is provided with upper lateral tube (8.1), and the bottom is provided with lower transverse tubule (8.2); Two are connected to many standpipes (8.3) between last lower transverse tubule, on upper lateral tube, are provided with admitting pipe joint (8.11), are used for being connected with feed pipe; On lower transverse tubule, be provided with titting water outlet (8.21); Be used for being connected with outlet pipe, the upright comb of two rows connects through connecting transverse tube between laterally, upright comb be connected the inside chamber of transverse tube in direction protection network (14) is installed; On the standpipe of the upright comb at protection network rear portion, be fixed with heat reflection plate (13), the heat reflection plate section is plane or U-shaped;
One or more heater (12) is installed on the heat reflection plate;
One or more temperature sensor (10) is installed on the upright comb;
Pressure sensor (11) is installed in the intracavity space;
One or more water-cooled camera (9) is installed on the four direction face of inner chamber;
Water-cooled camera structure: in housing (9.3), be provided with inner chamber (9.4); Left end at housing is provided with first flange (9.1) and second flange (9.2); Between first flange and second flange, be provided with glass lens (9.13); Be respectively arranged with delivery port (9.5) and water inlet (9.12) in the both sides of housing, delivery port is connected with the boiler water circulation cooling device of outside respectively with water inlet, is provided with the 3rd flange (9.6) and blind flange (9.7) at the right-hand member of housing; The inboard middle part of blind flange is provided with a groove (9.8); The middle part of groove is provided with circular hole (9.9), is filled with the high temperature high voltage resistant encapsulant in the groove, is provided with a camera (9.12) at the middle part of housing inner chamber; The power lead of camera (9.10) is connected with the control desk out-put supply, and camera data wire (9.14) is connected with the video display (9.0) of control desk;
Heater, electromagnetic fan and the out-put supply of water-cooled camera power supply with control desk (16) are connected;
Temperature sensor, pressure sensor and water-cooled camera are connected with pressure controller and video display with temperature controller on being located at control desk through data wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110451948.5A CN102569507B (en) | 2011-12-30 | 2011-12-30 | Processing method of photovoltaic glass synthesizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110451948.5A CN102569507B (en) | 2011-12-30 | 2011-12-30 | Processing method of photovoltaic glass synthesizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102569507A true CN102569507A (en) | 2012-07-11 |
| CN102569507B CN102569507B (en) | 2015-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110451948.5A Active CN102569507B (en) | 2011-12-30 | 2011-12-30 | Processing method of photovoltaic glass synthesizer |
Country Status (1)
| Country | Link |
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| CN (1) | CN102569507B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106357962A (en) * | 2016-08-26 | 2017-01-25 | 郑州市物联网产业技术创新研究院有限公司 | Camera protection system |
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| CN101221999A (en) * | 2008-01-28 | 2008-07-16 | 常州天合光能有限公司 | Solar battery diffusion technology and equipment thereof |
| CN201171055Y (en) * | 2008-03-05 | 2008-12-24 | 荀建华 | Apparatus for separating sintered furnace temperature area of solar battery |
| CN201347408Y (en) * | 2009-01-12 | 2009-11-18 | 张学江 | Heating apparatus used in glass autoclave |
| CN102091568A (en) * | 2010-12-16 | 2011-06-15 | 绥中滨海经济区乐威科技发展有限公司 | Autoclave with electromagnetic fan |
| CN201997311U (en) * | 2010-12-16 | 2011-10-05 | 绥中滨海经济区乐威科技发展有限公司 | Still kettle with electromagnetic fan |
| CN202405299U (en) * | 2011-12-30 | 2012-08-29 | 绥中滨海经济区乐威科技发展有限公司 | Photovoltaic glass synthesizer |
-
2011
- 2011-12-30 CN CN201110451948.5A patent/CN102569507B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101221999A (en) * | 2008-01-28 | 2008-07-16 | 常州天合光能有限公司 | Solar battery diffusion technology and equipment thereof |
| CN201171055Y (en) * | 2008-03-05 | 2008-12-24 | 荀建华 | Apparatus for separating sintered furnace temperature area of solar battery |
| CN201347408Y (en) * | 2009-01-12 | 2009-11-18 | 张学江 | Heating apparatus used in glass autoclave |
| CN102091568A (en) * | 2010-12-16 | 2011-06-15 | 绥中滨海经济区乐威科技发展有限公司 | Autoclave with electromagnetic fan |
| CN201997311U (en) * | 2010-12-16 | 2011-10-05 | 绥中滨海经济区乐威科技发展有限公司 | Still kettle with electromagnetic fan |
| CN202405299U (en) * | 2011-12-30 | 2012-08-29 | 绥中滨海经济区乐威科技发展有限公司 | Photovoltaic glass synthesizer |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106357962A (en) * | 2016-08-26 | 2017-01-25 | 郑州市物联网产业技术创新研究院有限公司 | Camera protection system |
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| CN102569507B (en) | 2015-04-15 |
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Address after: 125205, 9 east section of Yanshan Road, A District, East Dai River, Liaoning Applicant after: LEWEI TECHNOLOGY DEVELOPMENT CO., LTD. Address before: 125205, No. 9, East Yanshan Road, A District, Suizhong Binhai Economic Zone, Huludao, Liaoning Applicant before: Suizhong Lewei Science & Technology Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: SUIZHONG BINHAI ECONOMIC ZONE LEWEI TECHNOLOGY DEVELOPMENT CO., LTD. TO: LIAONING LEWEI TECHNOLOGY DEVELOPMENT CO., LTD. |
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