CN208602047U - A kind of laminater - Google Patents
A kind of laminater Download PDFInfo
- Publication number
- CN208602047U CN208602047U CN201820682054.4U CN201820682054U CN208602047U CN 208602047 U CN208602047 U CN 208602047U CN 201820682054 U CN201820682054 U CN 201820682054U CN 208602047 U CN208602047 U CN 208602047U
- Authority
- CN
- China
- Prior art keywords
- laminated
- cabinet
- laminater
- heating
- box house
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 55
- 238000005086 pumping Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims description 19
- 239000011521 glass Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 abstract description 23
- 238000003475 lamination Methods 0.000 abstract description 9
- 239000003570 air Substances 0.000 description 56
- 238000010030 laminating Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005341 toughened glass Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000013082 photovoltaic technology Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The disclosure provides a kind of laminater, it includes cabinet, heating system, pumped vacuum systems and hot air circulating system, part to be laminated is placed in cabinet, pumped vacuum systems is used to carry out vacuum pumping to the part to be laminated of box house, heating system is for heating the part to be laminated of box house, hot air circulating system is used for during heating system heats, the intracorporal air flowing of driving box.Laminater described in the disclosure has preferable temperature uniformity, can occur bubble in lamination process to avoid part to be laminated, and then improve the quality of laminated compenent.
Description
Technical field
This disclosure relates to solar energy generation technology field, and in particular to a kind of laminater.
Background technique
With the increase year by year and the development of photovoltaic technology of environmental requirement, film assembly will become the hair of the following photovoltaic products
Exhibition trend.
For the double glass or three glass components in film assembly, heating and vacuum pumping are carried out in process, with
Ensure that component lamination becomes an entirety.
Currently, in component process of manufacture common equipment there are several types of, but for component lamination, these
Equipment has the drawback that
1) component laminator: electric heating/oil heating method is used, since heating surface area is larger, temperature uniformity is not very
It is good, it is easy that component internal is made bubble occur in lamination process, while equipment energy consumption is higher;
2) laminated glass roll squeezer: the air of component internal being discharged by heated table to squeezing, but partial air by
It is dissolved in component internal film in not being discharged in time, air is easy to be precipitated component in use, produces component internal
Anger bubble, influences component generating efficiency and service life;
3) toughened glass homogenizing furnace: being mainly used in glass industry, internal only to add to tempered glass stress release
Hot systems can not achieve the vacuum pumping in module production process, also just be unable to complete component lamination operation.
Utility model content
The disclosure is completed in order at least partly solve the technical problems existing in the prior art, present disclose provides one
Kind laminater.
According to one aspect of the disclosure, a kind of laminater, including cabinet, heating system, pumped vacuum systems are provided
And hot air circulating system, part to be laminated is placed in the cabinet, the pumped vacuum systems is used for the box house
The part to be laminated carries out vacuum pumping, and the heating system is for adding the part to be laminated of the box house
Heat treatment, the hot air circulating system are used for during the heating system heats, drive the intracorporal air stream of the case
It is dynamic.
Laminater described in the disclosure can treat laminate by pumped vacuum systems and carry out vacuum pumping, pass through heating
System can treat laminate and be heated, simultaneously because hot air circulating system is provided with, to add in heating system
It, being capable of effectively driving box intracorporal air flowing in thermal process, it is ensured that the uniformity of air themperature in cabinet avoids part to be laminated
Occur bubble in lamination process, and then improves the quality of laminated compenent.
Optionally, laminater further includes control system, is connected respectively with the heating system and the pumped vacuum systems
It connects, predetermined vacuum pressure value and preset temperature curve is stored in the control system, the pumped vacuum systems is used for described
Vacuum pumping is carried out until its vacuum degree reaches simultaneously to the part to be laminated of the box house under the control of control system
It is maintained at the predetermined vacuum pressure value, the heating system is specifically used under the control of the control system according to described pre-
If temperature curve heats the part to be laminated of the box house.
Optionally, the hot air circulating system includes an at least circulating fan and matches with the circulating fan
Air hose is recycled, the circulating fan is arranged on the cabinet, and the circulation air hose is arranged in the box house and along described
Cabinet wall extends.
Optionally, it is corresponded on the cabinet and is provided with pass structure at the position of the circulation air hose air outlet.
Optionally, the heating system includes heater and at least one heating tube, and the heater is used to add to described
Heat pipe power supply.
Optionally, the heater is arranged outside the cabinet, and the heating tube is arranged inside the circulation air hose.
Optionally, laminater further includes air draft cooling system, for carrying out to the part to be laminated after heating
Cooling treatment.
Optionally, the air draft cooling system includes at least cooling blower being arranged on the cabinet.
Optionally, the pumped vacuum systems includes that the vacuum pump outside the cabinet is arranged in and is arranged in the cabinet
At least one vacuum lead in portion is provided at least one on the vacuum lead and vacuumizes gas nozzle.
Optionally, the gas nozzle that vacuumizes is tapered thread structure.
Optionally, the box house is provided with the packaged type glass frame for placing the part to be laminated.
Detailed description of the invention
Fig. 1 is the main view for the laminater that the embodiment of the present disclosure 1 provides;
Fig. 2 is the side view for the laminater that the embodiment of the present disclosure 1 provides;
Fig. 3 is one of the schematic diagram of internal structure of laminater that the embodiment of the present disclosure 1 provides;
Fig. 4 is the two of the schematic diagram of internal structure for the laminater that the embodiment of the present disclosure 1 provides;
Fig. 5 is partial enlarged view at A in Fig. 4;
Fig. 6 is the structural schematic diagram that gas nozzle is vacuumized in Fig. 5;
Fig. 7 is partial enlarged view at B in Fig. 4;
Fig. 8 is the schematic diagram that cushion rubber is installed on part periphery to be laminated;
Fig. 9 is a kind of flow chart for laminating method that the embodiment of the present disclosure 2 provides;
Figure 10 is the flow chart for another laminating method that the embodiment of the present disclosure 2 provides.
In figure: 1- circulating fan;2- cooling blower;3- cabinet door;4- cabinet;5- control system;6- circulated air
Pipe;7- heating tube;8- glass frame;9- vacuum lead;91- vacuumizes gas nozzle;92- expansion interface;10- is to be laminated
Part;11- cushion rubber;12- evacuation passageway.
Specific embodiment
To make those skilled in the art more fully understand the technical solution of the disclosure, with reference to the accompanying drawing to the disclosure make into
One step detailed description.
Embodiment 1:
As shown in Figs 1-4, the present embodiment provides a kind of laminaters comprising cabinet 4, heating system, pumped vacuum systems
And hot air circulating system.Part 10 to be laminated is placed in cabinet 4, pumped vacuum systems is used for the part to be laminated inside cabinet 4
10 carry out vacuum pumping, and heating system is for heating the part to be laminated 10 inside cabinet 4, hot-air cyclic system
System is for air flowing during heating system heats, in drive case 4.Wherein, part to be laminated can be the prior art
In any one need to carry out the two or more layers structure of laminating operation, such as can be double glass or three wave membrane photovoltaic components.
In the present embodiment, laminate can be treated by pumped vacuum systems and carry out vacuum pumping, it can by heating system
Heated with treating laminate, simultaneously because hot air circulating system is provided with, thus in heating system heats process
In, it being capable of effectively driving box intracorporal air flowing, it is ensured that the uniformity of air themperature in cabinet avoids part to be laminated from being laminated
Occur bubble in the process, and then improves the quality of laminated compenent.
As shown in figs. 1 and 3, the laminater further includes control system 5, respectively with heating system and pumped vacuum systems
Connection.Preset temperature curve and predetermined vacuum pressure value are stored in control system 5, to control whole process, while can
To store other technological parameters as needed, called directly when easy to use.Pumped vacuum systems is specifically used in control system 5
Vacuum pumping is carried out to the part to be laminated 10 inside cabinet 4 under control until its vacuum degree reaches and is maintained at predetermined vacuum pressure
Force value;Heating system under control of the control system 5 according to preset temperature curve to the part to be laminated 10 of box house into
Row heat treatment, so that each layer in part 10 to be laminated be made to combine integral laminate.Wherein, predetermined vacuum pressure value can be with
For -150kpa.
In the present embodiment, due to being provided with control system, enable pumped vacuum systems and heating system according to default rail
Mark work, the degree of automation are higher, moreover it is possible to avoid maloperation.
As shown in Figure 1-3, hot air circulating system includes an at least circulating fan 1 and matches with circulating fan 1
Air hose 6 is recycled, circulating fan 1 is arranged on cabinet 4, and the setting of circulation air hose 6 extends in box house and along cabinet wall.
In the present embodiment, circulation air hose can make the intracorporal air circulation flow of case along cabinet wall extension, preferably really
Protect the uniformity of air themperature in cabinet.
Fig. 1-3, which shows to be provided with two rows four at the top of cabinet 4 and arrange, amounts to eight circulating fans 1, every circulating fan 1
All there is the circulation air hose 6 to match, and recycle air hose 6 and extend from cabinet inner top (being herein air inlet) to side wall, then from
It is upper and lower along wall box extension, until close in cabinet bottom (being herein air outlet), but the disclosure is not limited to this, ability
Quantity, position and the position for recycling air hose of circulating fan can be arranged in field technique personnel according to the actual situation.
More preferably, as illustrated in figures 4 and 7, it is provided with pass structure at the position of corresponding circulation 6 air outlet of air hose on cabinet 4,
It is specially in the circular hole formula structure of matrix arrangement, the uniformity of cabinet interior air-flow and temperature is better achieved.Fig. 4 is shown
The position of corresponding circulation 6 air outlet of air hose is the bottom of the opposing sidewalls of cabinet on cabinet 4, i.e. the bottom of cabinet left side wall in Fig. 3
The bottom in portion and cabinet right side wall, and the pass structure is covered with the bottom of the opposing sidewalls of cabinet.
As shown in figure 3, heating system includes heater and at least one heating tube 7, heater is used to supply to heating tube 7
Electricity, heating tube 7 converts electrical energy into thermal energy with the intracorporal air of heater box, to provide the bonding agent in part to be laminated (such as
Film) it melts and the heat by each layer bonding at an entirety.
Specifically, heater is arranged outside cabinet 4, and the setting of heating tube 7 is inside circulation air hose 6, with heat cycles wind
Air inside pipe 6.More preferably, at least one heating tube is provided with inside the circulation air hose 6 that every circulating fan 1 matches
6。
In the present embodiment, the laminater further includes air draft cooling system, for the part to be laminated after heating
Cooling treatment is carried out, quickly to reduce the temperature of part to be laminated in cabinet, cooling time is saved, improves production efficiency.
Specifically, as shown in Figure 1-3, air draft cooling system includes at least cooling blower 2 being arranged on cabinet 4.
Fig. 1-3, which is shown, is only arranged a cooling blower 2 at the top of cabinet 4, but the disclosure is not limited to this, those skilled in the art
Quantity and the position of cooling blower can be set according to the actual situation.
As shown in Figures 4 and 5, pumped vacuum systems includes that the vacuum pump outside cabinet 4 is arranged in and is arranged in inside cabinet 4
At least one vacuum lead 9 is provided at least one on vacuum lead 9 and vacuumizes gas nozzle 91, and every vacuum lead 9 is set
Set multiple when vacuumizing gas nozzle 91, each gas nozzle 91 that vacuumizes can be arranged along the length direction of vacuum lead 9.In addition, every
The end of root vacuum lead is also provided with expansion interface 92, to connect other vacuum leads.
In practical application, as shown in figure 8, cushion rubber 11 can be coated on the periphery of part 10 to be laminated, thus by part to be laminated
10 surrounding side wraps and air tight, and is formed and vacuumized between the side of part 10 to be laminated and the inside of cushion rubber 11
Channel 12 vacuumizes gas nozzle 91 and connect with cushion rubber 12, is specially inserted between 11 inside of cushion rubber and the side of part to be laminated 10
Region in and it is fixed.Pumped vacuum systems carry out vacuum pumping when, by inside evacuation passageway 12 and part to be laminated by sweat
Air out is taken away until its vacuum degree reaches and is maintained at predetermined vacuum pressure value.
More preferably, the gas nozzle 91 that vacuumizes is tapered thread structure, in order to be mounted on cushion rubber, improves production effect
Rate.
As shown in figure 3, being additionally provided with the packaged type glass frame 8 for placing part 10 to be laminated inside cabinet 4.Glass frame
Spacer is provided on 8, so that being spaced 10- between adjacent part 10 to be laminated after part to be laminated 10 is placed on glass frame 8
Air circulation is convenient in the space 20mm.
Glass frame 8 can be A type glass frame, be also possible to rectangular catch pin type glass frame, it is preferable to use more mature A type glass
Glass frame.
In the present embodiment, cabinet 4 can be made of thermal insulation material and profile etc., while need to ensure that box house is a closing
Space.Body side can open up double door (i.e. cabinet door 3 in Fig. 1) or two double doors, double door periphery packet
Sealed silicon cushion rubber is wrapped up in, to prevent heat loss, reduces energy consumption.
In conclusion laminater described in the present embodiment is through setting circulation air hose and on cabinet, corresponding circulation air hose goes out
It is provided with pass structure at the position in air port, is easy to implement box house air-flow and temperature uniformity;By for vacuum lead
Reserved expansion interface facilitates the length of extension vacuum lead and vacuumizes the quantity of gas nozzle, improves working efficiency;Design is taken out true
The structure of air mouth, it is convenient to be connect with part to be laminated, improve working efficiency;It can carry out standard component, special-shaped component and arc
The processing of component;Case body temperature and airflow homogeneity are good, reduce energy loss.
Embodiment 2:
The present embodiment provides a kind of laminating methods, are applicable not only to laminater described in embodiment 1, apply also for other
The laminater of type.
As shown in figure 9, a kind of specific embodiment as the present embodiment, the laminating method include the following steps S101
And S102.
S101. it treats laminate and carries out vacuum pumping;
S102. it treats laminate to be heated, and during heating, drives the air stream around part to be laminated
It is dynamic.
Laminating method described in the present embodiment treats laminate and carries out vacuum pumping, and treats laminate and carry out at heating
Reason, while during treating laminate and being heated, drive the air around part to be laminated to flow, it is ensured that layer
The uniformity of casting die ambient air temperature avoids part to be laminated and occurs bubble in lamination process, and then improves lamination group
The quality of part.
More preferably, the laminating method further includes following steps after heating:
Cooling treatment is carried out to the part to be laminated after heating.
In the present embodiment, after heating, cooling treatment is carried out by treating laminate, can quickly reduce cabinet internal layer
The temperature of casting die saves cooling time, improves production efficiency.
As shown in Figure 10, as another specific embodiment of the present embodiment, the laminating method includes the following steps
S201 to S204.
S201. it treats laminate and vacuumizes the first preset time, and it is straight so that its vacuum degree is maintained at predetermined vacuum pressure value
Terminate to lamination work;
S202. part to be laminated is heated to the first temperature value according to first rate of heat addition, it will according still further to second rate of heat addition
Part to be laminated is heated to second temperature value, during heating, drives the air circulation flow around part to be laminated;
S203. part to be laminated is made to keep the second preset time of constant temperature and pressure, so that each layer in part to be laminated be made to be combined into
Whole laminate;
S204. laminate is cooled to third temperature value according to the first rate of temperature fall, according still further to the second rate of temperature fall by layer
Casting die is cooled to the 4th temperature value.
Wherein, the predetermined vacuum pressure value is preferably -150kpa;First preset time ranges preferably from 10-
15min;First rate of heat addition is preferably 5 DEG C/min;First temperature value ranges preferably from 70-80 DEG C;Described
Two rates of heat addition are preferably 4 DEG C/min;The second temperature value ranges preferably from 120-130 DEG C;Second preset time
Range preferably from 30-50min;First rate of temperature fall ranges preferably from 5-6 DEG C/min;The model of the third temperature value
Enclose preferably 70-80 DEG C;Second rate of temperature fall ranges preferably from 7-8 DEG C/min;The range of 4th temperature value is excellent
It is selected as 30-40 DEG C.
As it can be seen that the step S201 to S204 is to treat laminate according to blas to be heated and vacuumized processing.
In addition, if the laminating method be applied to embodiment 1 described in laminater, also needed before step S201 include
Preparation, specifically:
Cushion rubber (need to check whether cushion rubber damages) is coated on the periphery of part to be laminated, thus by the surrounding side of part to be laminated
It wraps and air tight;
It opens chamber door part to be laminated is placed on glass frame;
Make to vacuumize the cushion rubber that gas nozzle connects part periphery cladding to be laminated, opens vacuum pump, checking cushion rubber, whether there is or not gas leakage to show
As;
Chamber door is closed, starts laminater, is heated and vacuumized according to blas described in step S201 to S204
Processing.
After step S204 terminates, so that it may open chamber door, take out finished layer casting die.
In conclusion in order to solve commonly used equipment in existing component process of manufacture, the disclosure
A kind of laminater and a kind of laminating method are provided, can be used for the double glass/tri- glass photovoltaic modulies of processing criterion, abnormity and arc,
With preferable internal temperature uniformity, moreover it is possible to reduce energy consumption, improve gas producing formation and press qualification rate.
It is understood that embodiment of above is merely to illustrate that the principle of the disclosure and the exemplary implementation that uses
Mode, however the disclosure is not limited thereto.For those skilled in the art, in the essence for not departing from the disclosure
In the case where mind and essence, various changes and modifications can be made therein, these variations and modifications are also considered as the protection scope of the disclosure.
Claims (10)
1. a kind of laminater, which is characterized in that including cabinet, heating system, pumped vacuum systems and hot air circulating system, institute
It states and is placed with part to be laminated in cabinet, the pumped vacuum systems is used to carry out taking out to the part to be laminated of the box house true
Do-nothing operation, for heating to the part to be laminated of the box house, the hot-air follows the heating system
Loop system is used for during the heating system heats, drives the intracorporal air flowing of the case.
2. laminater according to claim 1, which is characterized in that the laminater further includes control system, point
It does not connect, predetermined vacuum pressure value is stored in the control system and presets with the heating system and the pumped vacuum systems
Temperature curve, the pumped vacuum systems are used under the control of the control system to the part to be laminated of the box house
Vacuum pumping is carried out until its vacuum degree reaches and is maintained at the predetermined vacuum pressure value, the heating system is specifically used for
Add under the control of the control system according to the to be laminated part of the preset temperature curve to the box house
Heat treatment.
3. laminater according to claim 1, which is characterized in that the hot air circulating system includes at least one and follows
Ring blower and the circulation air hose to match with the circulating fan, the circulating fan are arranged on the cabinet, the circulation
Air hose setting extends in the box house and along the cabinet wall.
4. laminater according to claim 3, which is characterized in that correspond to the circulation air hose air outlet on the cabinet
Position at be provided with pass structure.
5. laminater according to claim 3, which is characterized in that the heating system includes heater and at least one
Heating tube, the heater are used to power to the heating tube.
6. laminater according to claim 5, which is characterized in that the heater is arranged outside the cabinet, institute
Heating tube is stated to be arranged inside the circulation air hose.
7. laminater according to claim 1, which is characterized in that the laminater further includes air draft cooling system,
For carrying out cooling treatment to the part to be laminated after heating.
8. laminater according to claim 7, which is characterized in that the air draft cooling system includes being arranged in the case
An at least cooling blower on body.
9. laminater according to claim 1 to 8, which is characterized in that the pumped vacuum systems includes setting
Vacuum pump outside the cabinet and at least one vacuum lead that the box house is set, the vacuum lead
On be provided at least one and vacuumize gas nozzle.
10. laminater according to claim 1 to 8, which is characterized in that the box house setting is useful
In the packaged type glass frame for placing the part to be laminated.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820682054.4U CN208602047U (en) | 2018-05-08 | 2018-05-08 | A kind of laminater |
PCT/CN2018/094436 WO2019214032A1 (en) | 2018-05-08 | 2018-07-04 | Lamination apparatus and lamination method |
US16/105,228 US20190348556A1 (en) | 2018-05-08 | 2018-08-20 | Laminating device and laminating method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201820682054.4U CN208602047U (en) | 2018-05-08 | 2018-05-08 | A kind of laminater |
Publications (1)
Publication Number | Publication Date |
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CN208602047U true CN208602047U (en) | 2019-03-15 |
Family
ID=65661149
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Application Number | Title | Priority Date | Filing Date |
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CN201820682054.4U Expired - Fee Related CN208602047U (en) | 2018-05-08 | 2018-05-08 | A kind of laminater |
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CN (1) | CN208602047U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110466234A (en) * | 2018-05-08 | 2019-11-19 | 北京汉能光伏投资有限公司 | Laminater and laminating method |
-
2018
- 2018-05-08 CN CN201820682054.4U patent/CN208602047U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110466234A (en) * | 2018-05-08 | 2019-11-19 | 北京汉能光伏投资有限公司 | Laminater and laminating method |
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