CN102565899B - Device for reflected light and its manufacture method - Google Patents

Device for reflected light and its manufacture method Download PDF

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Publication number
CN102565899B
CN102565899B CN201110361027.XA CN201110361027A CN102565899B CN 102565899 B CN102565899 B CN 102565899B CN 201110361027 A CN201110361027 A CN 201110361027A CN 102565899 B CN102565899 B CN 102565899B
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CN
China
Prior art keywords
component
coating
reflected light
injection
compression moulding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201110361027.XA
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Chinese (zh)
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CN102565899A (en
Inventor
S.盖泽
S.阿佩尔特
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
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Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CN102565899A publication Critical patent/CN102565899A/en
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Publication of CN102565899B publication Critical patent/CN102565899B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1615The materials being injected at different moulding stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1657Making multilayered or multicoloured articles using means for adhering or bonding the layers or parts to each other
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • G02B5/0808Mirrors having a single reflecting layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14311Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
    • B29C2045/14327Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles anchoring by forcing the material to pass through a hole in the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561Injection-compression moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0058Mirrors

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention relates to a kind of method of the device for manufacturing light reflection, will be connected to each other at least two components, wherein at least one first component to be shaped by the material with higher mechanical stability and at least one second component is shaped by the material that can be coated with the coating of reflected light.By here of the present invention regulation, described two components are shaped in a pressure injection cycle by means of many components drape process and are connected to each other during this.Additionally, the present invention relates to a kind of device for reflected light, this device at least include first component that at least one has higher mechanical stability and at least one scribble reflected light coating second component.It is recessed that described first component here has at least one space and/or at least one side by the present invention, described second component be at least partially engaged in described space and/or side recessed in.

Description

Device for reflected light and its manufacture method
Technical field
The present invention relates to a kind of method of the device for manufacturing light reflection, wherein at least two components are connected to one another at Together, wherein at least one first component to be shaped by the material with higher mechanical stability and at least one second structure Part is shaped by the material that can be coated with the coating of reflected light.Additionally, the present invention relates to a kind of device for reflected light, This device at least includes first component that at least one has higher mechanical stability and at least one scribbles the painting of reflected light The second component of layer.
Background technology
Reflecting mirror and keep being connected, by positioning or bonding, the way being connected between framework relatively common and from now Have known in technology.The single component of here typically to be made and other individually through drape process or injection molding It is connected to each other by means of assembling in job step.For corresponding element, it is respectively necessary for compression moulding die and press injector. Therefore it is necessary for reflecting mirror when changing flexible program and framework manufactures new compression moulding die respectively, this causes higher cost.
The holding framework of reflecting mirror typically by(Such as use glass fibre and/or mineral)Enhanced thermoplastic system Become.Then reflecting mirror is fixed and leave in for position change in holding framework.Due to when using such reflecting mirror The load occurring, such as due to the vibration in the running of motor vehicles and thermic load, the machinery of described thermoplastic Eigenvalue must be correspondingly higher.But because the enhancement mode material being used for improving these eigenvalues prevents necessity Optical quality, so the thermoplasticity that can coat well while spraying non-reinforcing first when manufacturing corresponding reflecting mirror Plastics.Described keep framework individually by enhanced thermo plastic press form shape and then with the non-reinforcing through coating Mirror elements are connected.
A kind of method of the device for manufacturing reflection is such as disclosed by EP-A-0 636 907, is wherein strengthened with filler Plastics to be shaped with drape process and to be subsequently provided with the coating of reflection.
Content of the invention
The task of the present invention is to provide a kind of method of the device for manufacturing reflected light, does not wherein need extra use In the installation step assembling different components.
This task is resolved in the following manner by the present invention, and that is, described two components are existed by means of many components drape process Shape in one pressure injection cycle and be connected to each other during this.Thus without extra for assembling different components Installation step.Simultaneously for only needing to a compression moulding die and a press injector for the present invention.Described one of component Form described enhanced first component, this first component may serve as the base of many flexible programs of different system modeies Plinth support.Described second component then forms the second component of non-reinforcing, and this second component has preferable surface and thus may be used To coat well.Because at least two components of the device of described reflection can manufacture completely in a pressure injection cycle, institute Need not be manufactured on single press injector in different compression moulding dies with single component.More precisely, these component ratios As manufactured in double-component compression moulding die and the double-component press injector with rotating disk.Thus in addition to saving energy and steel Also also save the time for assembling single component.
In a kind of particularly advantageous design of the present invention, first by described first component pressure injection, wherein said system It is recessed that the component becoming has at least one space and/or at least one side, and subsequently by described second component pressure injection, wherein uses energy The space of described stable material filled at least in part by the material of enough coatings and/or side is recessed.In this way in described structure Set up highly stable connection between part because this two components by described second component in the space of described first component And/or side recessed in engagement and be actually engaged with each other together.Different components is connected to each other with many components drape process, Thus not needing extra measure to be used in addition will be connected to each other for different components.
If by injection pressure drift (Spritzpr gestengel), described second component is expressed to described first structure On part, that just extraly enhances the connection between different components.
Described one kind in the present inventive method preferred embodiment in, the tool of described first component will be used for first The injection of material having higher mechanical stability is at least one first hole of compression moulding die.In the cooling of described first component Afterwards, then put it to preferably by means of rotating disk at least one second hole of described compression moulding die.It is subsequently used for institute The injection of material that can coat stating second component is at least one second hole of described compression moulding die.Preferably here is permissible By means of injection pressure drift, described second component is expressed in described first component.Subsequently pass through to throw preferably by means of injection pressure drift Go out the device demoulding that operation makes to make.Such method can effectively and inexpensively manufacture the dress of reflection in an operation Put.
Preferably coat described second component with the coating of reflected light.Coating procedure here such as can be steamed by vacuum Send out, spray(Sputtering), powder coating or the like to be carrying out.As coating material, aluminum such as can be used.
Additionally, specifying in a kind of particularly advantageous design of the present invention, by the coating of described reflection in injection institute On at least one surface in the corresponding hole being applied to described compression moulding die before stating second component and then by described energy The injection of material of enough coatings is in described coating.Thus the coating mold filling in compression moulding die in an advantageous manner of described reflection During be formed on the matrix of described second component.For this reason, before with matrix material filling compression moulding die, by described coating Material is applied on the surface of described compression moulding die.The coating thus cancelled later includes necessary intermediate steps.Additionally, passing through Described in the present inventive method can use the such as filling of substantial amounts of material or foaming material, these materials due to exist Surface defect cannot be coated with traditional painting method.In addition, can be significantly by shaping and the integrated of coating Reduce operating cost and equipment cost.
Additionally, described task is resolved by a kind of device starting described type, described for this device One component has that at least one space and/or at least one side are recessed, and described second component is at least partially engaged in described space And/or during side is recessed.Thus there is highly stable connection between said members upon, because this two components pass through described second Engagement in the space of described first component and/or side are recessed for the component and be actually engaged with each other together.Thus without Make the stable extra connecting element of whole device or measure in other words for strengthening described connection, thus described by the present invention The manufacture of device be simplified and its cost becomes cheap.
Preferably described first component such as vulcanizes polybenzoate by the plastics with higher-strength at least in part(PPS)With/ Or polyphenyl dibutyl carboxylic acid(PBT)Make, wherein said two kinds of polymer ensures individually or in combination described The necessary stability of device.The material of especially described first component should be the thermoplastic polymer having energy pressure injection, and this gathers Compound is distinguished by higher strength and stiffness, higher heat-resisting quantity and the good wear-resistant spy of antifriction scrape along Property.For improving stability further, the material of described first component can extraly be increased with glass fibre and/or mineral By force.
Described second component is preferably at least partly by transparent plastics such as Merlon(PC), poly-methyl methacrylate Ester(PMMA), cyclic olefine copolymer(COC)And/or cyclic olefin polymer(COP)Make, thus this component is printing opacity and has There is the surface that can easily and enduringly coat.Due to the processed in many components drape process, described transparent plastics It should be equally the thermoplastic polymer of energy pressure injection.
Brief description
Exemplarily the present invention is explained in detail below by way of the following drawings.Accompanying drawing is shown below:
Fig. 1 be the perspective by assembly of the invention schematic view and
Fig. 2 is the cross section of the device by Fig. 1.
Specific embodiment
Fig. 1 shows by assembly of the invention 1, and this device 1 includes first structure with higher mechanical stability Part 2 and a second component 3.Described second component 3 deviates from, at it, the coating 4 being provided with reflection on the surface of first component 2.Described Coating 4 can be such as the aluminum of vapor plating.Described second component 3 works as minute surface, and described first component 3 is then used as Support, this support gives described device 1 with necessary stability and in addition can will be stably such as solid for described device 1 It is scheduled on housing.
It can be clearly seen that described first component 2 has space 5, the material engagement of described second component 3 from Fig. 2 To in described space 5, thus there is highly stable connection between described two components 2,3.It is recessed that described space 5 has side 6, described side recessed 6 extraly strengthens anchoring in first component 2 for the described second component 3.
Described such as can be by means of there is the double-component press injector of rotating disk in assembling pressure injection process by assembly of the invention 1 In manufacturing.In the first step, here will be used for the enhanced thermoplastic component of described first component 2 by pressure injection cylinder It is ejected in compression moulding die and be subsequently allowed to cool.This first thermoplastic component can be such as containing glass fibre Sulfuration polybenzoate with mineral(PPS)Or the polyphenyl dibutyl carboxylic acid containing glass fibre(PBT), described sulfuration is poly- Phenyl ester and polyphenyl dibutyl carboxylic acid correspondingly have the stability of higher machinery and heat, but its coated effect can compare Poor.In the second step, open described compression moulding die and make to have the die side of described rotating disk and turn to, thus by described the One component 2 is placed in the second hole.The heat of the non-reinforcing of described second component 3 will be used for by means of pressure injection cylinder in third step Thermoplastic plastic component is ejected in described second hole.Also flow in the space 5 of described first component 2 and especially in this plastics Also by way of recessed 6 anchorings in described side there.This second thermoplastic component can be such as non-enhanced Merlon (PC), cyclic olefine copolymer(COC)Or cyclic olefin polymer(COP), these materials can correspondingly coat well, but There is less heat and machinery stability.
Described second hole here can be equipped with injection pressure drift, can not have warpage and shrinkage depression using this injection pressure drift In the case of described second thermoplastic component is expressed in described first component 2.After plastics cool down, this drift is used Dish out device and whole device 1 released from described hole as profile.Described injection pressure drift can be every kind of other Mirror variations scheme is easily changed in a mold.
Because being difficult to realize described mechanical stability and optical requirement with a kind of plastic type, for by this At least two different thermoplastic groups are closed in pressure injection technology preferred to corresponding requirement for bright method Come.It can be described support simultaneously(First component 2)Always using a kind of matrix, here is by corresponding mirror variations scheme (Second component 3)Pressure injection is in described matrix.Which in turn saves time and the one-tenth for different rack body-compression moulding dies This.In the case of using expensive optical plastic, again may be by the cost-effective using coming of worthwhile support plastics.Cause Regularly surrounded for the connection between single component 2,3 and not bonding or clip together, so press this Bright device has very high stability and intensity, and this especially also functions to positive role in life-time service.
Described being used in principle by assembly of the invention 1 all must be fixed in a defined manner and be bearing in shell In mirror system in body.Due to the described higher stability by assembly of the invention 1 and relatively more worthwhile manufacturing cost, So it is particularly suited for use in the mirror system of motor vehicles.

Claims (13)

1. it is used for the device of reflected light(1), at least include first component that at least one has higher mechanical stability and extremely The second component of a few coating scribbling reflected light,
It is characterized in that,
Described first component(2)There is at least one space(5)Recessed with side(6), described second component(3)Engage at least in part To described space(5)Recessed with side(6)In, different components is connected to each other with many components drape process.
2. the device as described in claim 1,
It is characterized in that,
Described first component(2)It is made up of the plastics with higher-strength at least in part.
3. the device as described in claim 2,
It is characterized in that,
Described plastics are sulfuration polybenzoate(PPS)And/or polyphenyl dibutyl carboxylic acid(PBT).
4. the device as described in Claims 2 or 3,
It is characterized in that,
Described first component(2)Material strengthened with glass fibre and/or mineral.
5. the device as any one of Claim 1-3,
It is characterized in that,
Described second component(3)It is made up of transparent plastics at least in part.
6. the device as described in claim 5,
It is characterized in that,
Described transparent plastics are Merlon(PC), polymethyl methacrylate(PMMA), cyclic olefine copolymer(COC)With/ Or cyclic olefin polymer(COP).
7. it is used for manufacturing the method by device in any one of the preceding claims wherein, wherein at least two components are connected each other It is connected together, wherein at least one first component to be shaped by the material with higher mechanical stability, and at least one Second component is shaped by the material that can be coated with the coating of reflected light,
It is characterized in that,
Described two components(2、3)Shaped in a pressure injection cycle by means of many components drape process and in this process each other It is connected, wherein spray described first component first(2), the wherein said first component made(2)There is at least one space (5)Recessed with side(6), and subsequently spray described second component(3), the material that wherein use can coat fills institute at least in part State the space of the material with higher mechanical stability(5)Recessed with side(6).
8. the method as described in claim 7,
It is characterized in that,
By means of injection pressure drift by described second component(3)It is expressed to described first component(2)On.
9. the method as described in claim 7 or 8,
It is characterized in that,
a)Described first component will be used for(2)There is the injection of material of higher mechanical stability at least the one of compression moulding die In individual first hole,
b)Make described first component(2)Cooling,
c)By described first component(2)It is placed at least one second hole of described compression moulding die,
d)Described second component will be used for(3)The injection of material that can coat to described compression moulding die at least one is second empty In cave, and
e)By means of injection pressure drift by described second component(3)It is expressed to described first component(2)On, and
f)Make the device made(1)The demoulding.
10. the method as described in claim 9,
It is characterized in that,
In step e)With f)Between with the coating of reflected light(4)To coat described second component(3).
11. methods as described in claim 9,
It is characterized in that, by means of rotating disk by described first component(2)It is placed at least one second hole of described compression moulding die In.
12. methods as described in claim 9,
It is characterized in that, passing through to dish out by means of injection pressure drift operates the device making to make(1)The demoulding.
13. methods as described in claim 9,
It is characterized in that,
Spraying described second component(3)Before by the coating of reflection(4)It is applied to the corresponding hole of described compression moulding die On at least one surface and then by the described injection of material that can coat to described coating(4)On.
CN201110361027.XA 2010-11-16 2011-11-15 Device for reflected light and its manufacture method Expired - Fee Related CN102565899B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010043948.7 2010-11-16
DE102010043948A DE102010043948A1 (en) 2010-11-16 2010-11-16 Method for manufacturing light reflecting device, involves connecting two components with each other, where former component is formed of material with high mechanical stability

Publications (2)

Publication Number Publication Date
CN102565899A CN102565899A (en) 2012-07-11
CN102565899B true CN102565899B (en) 2017-03-01

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CN (1) CN102565899B (en)
DE (1) DE102010043948A1 (en)
FR (1) FR2967507B1 (en)
IT (1) ITMI20112025A1 (en)

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Publication number Priority date Publication date Assignee Title
AT512083B1 (en) * 2011-11-02 2013-07-15 Zizala Lichtsysteme Gmbh PROCESS FOR PRODUCING REFLECTORS AND LIGHT UNIT WITH REFLECTOR
DE102016111453A1 (en) * 2016-06-22 2017-12-28 Plan B Engineering Solutions Gmbh Method for producing a component and component
CN111844831B (en) * 2020-07-06 2022-03-22 大连理工大学 Manufacturing method of light base material thin-wall reflector

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CN1980814A (en) * 2004-08-11 2007-06-13 宝马股份公司 Motor vehicle light comprising a plastic cover disc
DE102007021679A1 (en) * 2007-05-09 2008-11-13 Kraussmaffei Technologies Gmbh Method for expansion of flow with a movable cavity core, comprises latching the cavity core and producing a cavity with a first volume, injecting a first material into the cavity, and partially cooling and hardening the first material
CN101367351A (en) * 2007-08-18 2009-02-18 威若考普专利责任有限公司 Rear view mirror with coloured appearance
CN101687476A (en) * 2007-07-23 2010-03-31 赢创罗姆有限责任公司 Rear element for a motor vehicle comprising a lighting unit
CN101791965A (en) * 2009-01-29 2010-08-04 株式会社村上开明堂 Mirror for an automobile

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IL110443A0 (en) 1993-07-29 1994-10-21 Hughes Aircraft Co Reflective plastic optics with improved optical properties
CN2757148Y (en) * 2004-12-24 2006-02-08 中国科学院长春应用化学研究所 Super light space camera reflector
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Publication number Priority date Publication date Assignee Title
CN1980814A (en) * 2004-08-11 2007-06-13 宝马股份公司 Motor vehicle light comprising a plastic cover disc
DE102007021679A1 (en) * 2007-05-09 2008-11-13 Kraussmaffei Technologies Gmbh Method for expansion of flow with a movable cavity core, comprises latching the cavity core and producing a cavity with a first volume, injecting a first material into the cavity, and partially cooling and hardening the first material
CN101687476A (en) * 2007-07-23 2010-03-31 赢创罗姆有限责任公司 Rear element for a motor vehicle comprising a lighting unit
CN101367351A (en) * 2007-08-18 2009-02-18 威若考普专利责任有限公司 Rear view mirror with coloured appearance
CN101791965A (en) * 2009-01-29 2010-08-04 株式会社村上开明堂 Mirror for an automobile

Also Published As

Publication number Publication date
DE102010043948A1 (en) 2012-05-16
CN102565899A (en) 2012-07-11
FR2967507A1 (en) 2012-05-18
ITMI20112025A1 (en) 2012-05-17
FR2967507B1 (en) 2018-02-09

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