CN102555224A - Forming equipment capable of patterning stone base paper - Google Patents
Forming equipment capable of patterning stone base paper Download PDFInfo
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- CN102555224A CN102555224A CN2011104283487A CN201110428348A CN102555224A CN 102555224 A CN102555224 A CN 102555224A CN 2011104283487 A CN2011104283487 A CN 2011104283487A CN 201110428348 A CN201110428348 A CN 201110428348A CN 102555224 A CN102555224 A CN 102555224A
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Abstract
The invention relates to forming equipment capable of patterning stone base paper. The forming equipment comprises a longitudinal tensile part, a transverse tensile part and a setting equipment part. The direction of movement of the stone base paper is longitudinal in the forming equipment for patterning, and the transverse direction is perpendicular to the longitudinal direction; in the forming process of patterning the stone base paper, the stone base paper firstly enters the longitudinal tensile part, and is subjected to heated longitudinal tensile through the longitudinal tensile part, then enters the transverse tensile part, and is subjected to heated transverse tensile through the transverse tensile part, then immediately enters the setting equipment part, and is subjected to cooling and setting through the setting equipment part. In the setting equipment part, the stone base paper can be heated in the longitudinal tensile part and in the transverse tensile part and then saved by cooling and setting, so that formed patterning stone paper can be obtained.
Description
Technical field
The present invention relates to the equipment of a kind of production stone paper or synthetic paper or environmental protection paper; Be meant a kind of equipment for after-treatment of stone paper goods especially; The stone paper production equipment has multiple version at present; Equipment among the present invention mainly designs in order to adapt to the new application need of stone paper, and equipment of the present invention is served for the new production technology of stone paper, and equipment of the present invention has the effect of biaxial tension and press polish.Make the stone paper body paper of producing through extruder system originally.Through making the stone paper patternization after equipment biaxial tension of the present invention and the press polish.Promptly look and more look like traditional paper.In addition, utilize equipment of the present invention in biaxial orientation process, can form some little gaps between base material plastics and the inserts, thereby reduced the proportion and the cost of stone paper.Because thereby these little gaps can form pearl effect to the refraction action of light; The stone paper of utilizing equipment of the present invention to produce has extraordinary appearance; Have good writing property simultaneously, will be widely used in fields such as packing, printing, advertisements.
Background technology
So-called stone paper (synthetic paper environmental protection paper) is different with traditional paper technology; Stone paper mainly is to be main raw material(s) with big, the widespread limestone mineral resource of reserves; With macromolecular material and multiple inorganic matter is auxiliary material; Utilize the macromolecule interfacial principles of chemistry and filling-modified technology,, have the novel papermaking technology of modern technologies characteristics through a kind of invertibity recycle that special process processes.Make this stone paper for the content requirement of lime stone calcium carbonate than higher, need reach more than 95%.The birth of this technology had both solved traditional paper-making pollution to the harm problem that environment brings, and had solved the white pollution that the use of a large amount of plastic packing articles causes and the problem of the bulk petroleum wasting of resources again.The production process of stone paper is extracted the calcium carbonate in the lime stone; Then ore is worn into high calcium 1500-2500 purpose superfine powder, carry out second operation work subsequently, the additive of 85% modified calcium carbonate interpolation last 15% is processed master batch; Through curtain coating, equipment such as extruding blown film are processed paper or bag at last.The stone paper technology need not water in whole process of production; Need not add strong acid, highly basic, bleaching powder and numerous organic chloride; Saved several important pollution sections such as boiling, washing, bleaching than traditional paper technology, fundamentally stopped in the paper-making process because of producing the pollution problem that " three wastes " cause.Owing to being main raw material(s) with cheap mineral powder, cost is than the low 20%-30% of traditional paper simultaneously, and price is also hanged down 10%-20%.The stone paper product applications is extremely extensive, can be applicable to disposable life and consumes articles for use, such as refuse bag, shopping bag, food bag, closely knit bag, cutlery box, footmuff gloves, the tablecloth, raincoat, dust cover etc.; Also can be applicable to cultural paper, such as printing paper, writing paper, advertising decoration paper, glazed printing paper, coated paper, film papermaking, drawing paper, poster paper, typing paper, flat envelope, cigarette paper, Ge Laxin paper, newsprint etc.; Also can be applicable to building materials and ornaments, such as decorative wall paper etc.; Also can be applicable to fields such as industrial packaging, such as fertilizer bag, bag of cement, rice and flour bag, garment bag, various handbag, carton carton etc.; Also can be applicable to the special paper aspect of using, such as field work with paper, underwater operation with operation under paper, the ore deposit with paper, military special with paper etc.We can say that application is very extensive, and along with stone papermaking technological continuous maturation and upgrading, application will be bigger also.The cost of stone paper product has extremely strong competitiveness than the low 20-30% of alternative product, and market prospects are very good.
And the main production of stone paper is following at present:
Raw material [Paris white, resin (plastics-polyethylene PP, polypropylene PE), auxiliary agent (adhesive)]---mixing granulation---extruding (curtain coating, calendering)---basic paper---coated (colorful spray photographic paper coating fluid)---multilayer film processing---processing of light face---environmental protection paper (1, environmental protection coating fluid-environmental protection paper; 2, synthetic paper; 3, basic paper light face is handled---the thick plane materiel of environmental protection, and 4, basic paper multilayer film handles--synthetic thick sheet).
Above technology very complicated, the equipment input is very high! And the strand in the environmental protection paper distributes and has one-way, the stone paper product of producing through above-mentioned technology vertically, laterally, physical property has bigger difference, this is a big shortcoming of curtain coating environmental protection paper, and this is the major defect for conventional art.
Summary of the invention
The present invention provides a kind of equipment that makes stone paper body paper pattern change into type, and its product stability of stone paper that utilizes device fabrication of the present invention to go out is good, best in quality, and simultaneously production efficiency is higher and this is to be main purpose of the present invention.
The technical scheme that the present invention adopted is: a kind of equipment that makes stone paper body paper pattern change into type, and it comprises the longitudinal stretching part, cross directional stretch part and calibrator part; The stone paper body paper changes in the equipment of type travel direction for vertically at this pattern, with this vertically perpendicular direction be horizontal, change in the process of type at stone paper body paper pattern; The stone paper body paper at first enters into this longitudinal stretching part; And the stone paper body paper is heated longitudinal stretching through this longitudinal stretching part, then, the stone paper body paper enters into this cross directional stretch part; And through this cross directional stretch part the stone paper body paper is carried out heating and transverse and stretch; Afterwards, the stone paper body paper enters into this calibrator part at once, and through this calibrator part the stone paper body paper is carried out cooling and shaping; Under the effect that the stone paper body paper stretches through heating longitudinal stretching and heating and transverse in this calibrator part is preserved through cooling and shaping, thereby obtain moulding pattern fossil head paper.
This equipment that makes stone paper body paper pattern change into type also comprises the press polish part, unreels part and reel-up; Wherein, This unreels part and is arranged on this longitudinal stretching part one end; And this cross directional stretch partly is arranged on an other end of this longitudinal stretching part, and this calibrator part is corresponding with this cross directional stretch part, and this press polish part is between this calibrator part and this reel-up.
This unreels part and comprises gas expansion shaft, safety chuck, torque-motor, frame and electrical apparatus control system; This gas expansion shaft is arranged between two side plates of this frame, and this safety chuck is connected this gas expansion shaft end, and the stone paper body paper is placed on this and unreels in the part; Unreel part by this stone paper body paper is delivered to this longitudinal stretching part; This torque-motor provides anti-frictional force, under the draw of this longitudinal stretching part, makes the stone paper body paper keep the certain force of strain effect.
This longitudinal stretching partly comprises some preheating running rollers, crosses the film guide wheel, draws pinch roller, some stretching running rollers, frame wallboard, transmission mechanism and electric control system; Wherein, Some these preheating running rollers comprise left-hand screw preheating running roller and right-hand screw preheating running roller; This left-hand screw preheating running roller advances singly to go out the design of individual layer spiral oil duct for the left-hand screw list, and this right-hand screw preheating running roller advances singly to go out the design of individual layer spiral oil duct for the right-hand screw list.
The warm machine of oil is transported in some these preheat rolls through oil pipe oil heating back; By the other surface of the oil content that is heated to design temperature heat is provided to some these preheat rolls; The stone paper body paper is successively from some these preheat roll surface processes then; After the contact thermal transmission, the stone paper body paper self reaches uniform temperature, stretches required prerequisite draft temperature requirement for follow-up longitudinal stretching provides the position.
Some wheels that should the stretching running roller directly design for arithmetic progression; The linear velocity of this stretching running roller draws according to following computational methods: linear velocity=pi x stretching running roller wheel footpath x time; The warm machine of oil to oil heating back through oil pipe be transported to some should the stretching running roller in, to the surface of this stretching roller heat is provided by the oil that is heated to design temperature.
The stone paper body paper from some should stretching roller surface process, after transmitting through contact thermal, stone paper body paper longitudinal direction can continue to produce a certain proportion of stretching, says stone paper body paper molecule and the intermolecular pore that produces rectangle like on the microcosmic.
This cross directional stretch comprises that partly traction wheel apparatus, incubator, right drawing mechanism, Zola stretch mechanism, stretching angle-adjusting mechanism, auxiliary cooling and shaping wheels, short infrared heater and frame; This traction wheel apparatus and the corresponding front end that is arranged on this incubator of this longitudinal stretching part; This right side drawing mechanism and this Zola stretch the both sides that mechanism is separately positioned on this incubator; This right side drawing mechanism and this Zola stretch mechanism and are connected with this stretching angle-adjusting mechanism simultaneously; Stretch the width between the mechanism through this stretching angle-adjusting mechanism this right side drawing mechanism of adjusting and this Zola; Should assist the cooling and shaping wheels to be arranged on the rear end of this incubator with respect to this traction wheel apparatus; This short infrared heater is arranged in this incubator, through this short infrared heater the temperature requirements of each section of the stone paper body paper in this cross directional stretch part is adjusted.
This right side drawing mechanism and this Zola stretch mechanism and comprise power shaft, sole-plate, track cover plate, chain tensioning device, chain, open and close clip board equipment and driven shaft up and down automatically; Wherein, this chain is arranged between this power shaft and this driven shaft, and this opens and closes clip board equipment automatically up and down and is arranged on this chain; Link on this power shaft standard sprocket is arranged; Also linking on this driven shaft has standard sprocket, and these chain two ends are connected on this standard sprocket, and this sole-plate and this track cover plate are provided with track; This opens and closes clip board equipment automatically up and down and has guide pad, and this guide pad card is connected in this track.
This right side drawing mechanism and this Zola stretch should automatically opening and closing clip board equipment up and down and clamping the stone paper body paper that transports from this traction wheel apparatus of mechanism; This power shaft rotation drives this through this chain and opens and closes the clip board equipment motion automatically up and down; Make the stone paper body paper vertically through this incubator; Vertically pass through the direction of this incubator along the stone paper body paper; The distance that this right side drawing mechanism and this Zola stretch between the mechanism increases progressively, and the width of the stone paper body paper through this incubator is widened gradually, to accomplish the cross directional stretch action.
This stretching angle-adjusting mechanism comprises screw mandrel, holder, left and right sides tooth sliding nut and the electrical equipment control of stepper motor, toothed belt wheel, the axis of guide, left and right sides tooth; This right side drawing mechanism and this Zola stretch mechanism through reducing motor and steering gear input power, change and change counterclockwise thereby drive this chain difference up time.
This calibrator partly comprises some setting rolls, frame, side cut bin, machine driving and electrical apparatus control system; The spiral water channel design of the inner employing of each this setting roll; This setting roll provides typing required low temperature requirement through water pipe to this setting roll wheel face by the frozen water machine, and after the stone paper body paper stretched through vertical and horizontal, its vertical, horizontal draw ratio was approaching; This moment, the molecule stress in the stone paper body paper was removed through behind some these setting roll cooling and shapings.
This calecder section branch comprises hot pressing roller, rubber backer roll, frame and oil cylinder; The working method of this press polish part is continuous rolling-type, and the stone paper body paper is transported between this hot pressing roller and this rubber backer roll, under the effect of temperature and pressure from leading portion; The lip-deep stone dust of crossing through the leading portion vertically and horizontally stretching of body paper is by press polish; Stone paper after the press polish is cooled off gradually, and this hot pressing roller is inner singly to advance single oil road for the straight flute formula, through oil temperature machine and oil pipe so that heat required in the press polish to be provided.
Beneficial effect of the present invention is: the equipment among the present invention mainly designs in order to adapt to the new application need of stone paper; Equipment of the present invention is served for the new production technology of stone paper, and equipment of the present invention has the effect of biaxial tension and press polish.Make the stone paper body paper of producing through extruder system originally.Through making the stone paper patternization after equipment biaxial tension of the present invention and the press polish.Promptly look and more look like traditional paper.In addition, utilize equipment of the present invention in biaxial orientation process, can form some little gaps between base material plastics and the inserts, thereby reduced the proportion and the cost of stone paper.Because thereby these little gaps can form pearl effect to the refraction action of light; The stone paper of utilizing equipment of the present invention to produce has extraordinary appearance; Have good writing property simultaneously, will be widely used in fields such as packing, printing, advertisements.
Description of drawings
Fig. 1 is a whole perspective view of the present invention.
Fig. 2 is principle design figure of the present invention.
Fig. 3 is the structural representation of left and right drawing mechanism of the present invention.
Fig. 4 is the structural representation of stretching angle-adjusting mechanism of the present invention.
The specific embodiment
Shown in Fig. 1 to 4, a kind of equipment that makes stone paper body paper pattern change into type, it comprises longitudinal stretching part M, cross directional stretch part E and calibrator part D.
The stone paper body paper changes in the equipment of type travel direction for vertically at this pattern, with this vertically perpendicular direction be horizontal.
Change in the process of type at stone paper body paper pattern, the stone paper body paper at first enters into this longitudinal stretching part M, and through this longitudinal stretching part M the stone paper body paper is heated longitudinal stretching.
Then, the stone paper body paper enters into this cross directional stretch part E, and through this cross directional stretch part E the stone paper body paper is carried out the heating and transverse stretching.
Afterwards; The stone paper body paper enters into this calibrator part D at once; And the stone paper body paper is carried out cooling and shaping through this calibrator part D; Under the effect that the stone paper body paper stretches through heating longitudinal stretching and heating and transverse in this calibrator part D is preserved through cooling and shaping, thereby obtain moulding pattern fossil head paper.
Moulding pattern fossil head paper through said process is produced is indeformable, does not have the stress of distortion, after press polish partly flattens, promptly can obtain the finished product stone paper then.
This equipment that makes stone paper body paper pattern change into type also comprises press polish part G, unreels part P and reel-up W.
Wherein, this unreels part P and is arranged on this longitudinal stretching part M one end, and this cross directional stretch part E is arranged on the other end of this longitudinal stretching part M.
This calibrator part D is corresponding with this cross directional stretch part E.
This press polish part G is between this calibrator part D and this reel-up W.
This unreels part P and comprises gas expansion shaft P01, safety chuck P02, torque-motor P03, frame P04 and electrical apparatus control system.
This gas expansion shaft P01 is arranged between two side plates of this frame P04, and this safety chuck P02 is connected this gas expansion shaft P01 end.
The stone paper body paper is placed on this and unreels among the part P, unreels part P by this stone paper body paper is delivered to this longitudinal stretching part M.
This torque-motor P03 provide anti-frictional force, under the draw of this longitudinal stretching part M, makes the stone paper body paper keep the certain force of strain effect.
This longitudinal stretching part M comprises preheating running roller M02, M03, M04, M05, M06, M07, crosses film guide wheel M01, traction pinch roller M16, M17, stretching running roller M08, M09, M10, M11, M12, M13, M14, frame wallboard M15, transmission mechanism and electric control system.
Wherein, this preheating running roller comprise left-hand screw preheating running roller M02, M04, M06 and right-hand screw preheating running roller M03, M05, M07.
This left-hand screw preheating running roller M02, M04, M06, for the left-hand screw list advances singly to go out the design of individual layer spiral oil duct, this right-hand screw preheating running roller M03, M05, M07, advance singly to go out the design of individual layer spiral oil duct for the right-hand screw list.
The warm machine M19 of oil is transported among this preheat roll M02, M03, M04, M05, M06, the M07 through oil pipe M18 oil heating back; To the surface of this preheat roll M02, M03, M04, M05, M06, M07 heat is provided by the oil that is heated to design temperature; Stone paper body paper R01 is from this preheat roll surface process then; After the contact thermal transmission, the stone paper body paper self reaches uniform temperature, stretches required prerequisite draft temperature requirement for follow-up longitudinal stretching provides the position.
The power resources of stone paper body paper preheating section in this longitudinal stretching part M are that spiral shell worm and gear reductor state tender is sent on the preheat roll through sprocket wheel chain GB part.
Drive this preheat roll M02, M03, M04, M05, M06, M07 around himself axle center rotation through this spiral shell worm and gear reductor.
This traction pinch roller M16 is pressing on stone paper body paper R01 then, and stone paper body paper R01 is pasting on preheat roll M05, travels forward thereby drive stone paper body paper R01.
This stretching running roller M08, M09, M10, M11, M12, M13, M14 are that through type singly advances singly to go out the design of individual layer oil duct.
In practical implementation, should amount to seven by the stretching running roller, the wheel of seven these stretching running rollers of first this stretching running roller M08 to the M14 directly designs for arithmetic progression.
The synchronous drive of this spiral shell worm and gear reductor should stretching running roller M08, M09, M10, M11, M12, M13, M14 rotate; When this spiral shell worm and gear reductors of power resources through biserial sprocket wheel and chain state tender power is sent to seven should the stretching running roller on after, the linear velocity of seven these draw rolls draws according to following computational methods:
V linear velocity=π pi xD stretching running roller wheel footpath xS time.
When seven these stretching running rollers by arithmetic progression design in the identical time can obtain second relative first linear velocity that certain differential is arranged, the 3rd with respect to second, and the rest may be inferred.
Simultaneously oily temperature machine M19 is transported in this stretching running roller through oil pipe M18 oil heating back, to the surface of this stretching roller heat is provided by the oil that is heated to design temperature.
Stone paper body paper R01 is from this stretching roller surface process; After the contact thermal transmission; Stone paper body paper longitudinal direction can continue to produce a certain proportion of stretching, and abstract saying is exactly to have elongated, and says on the microcosmic that stone paper body paper molecule and intermolecular has produced similar rectangular pore.Just very big to difference in length and breadth through stone paper body paper behind this section longitudinal stretching at this moment, make the stone paper body paper produce difference in various performances vertical and transversely.Like tensile strength and folding strength, vertically much larger than laterally; Tearability stone paper paper fibre tearability can with tensile testing machine measure with percentage elongation then be laterally greater than vertically.This also apparent in view to difference in length and breadth to the influence of the dimensional stability of stone paper body paper; Because fiber will be far longer than length direction in diametric expansion; So the horizontal distortion of stone paper is bigger than linear deformation, is easy to cause the stone paper buckling deformation and influences normal use.Given this equipment of the present invention is designed with this cross directional stretch part E.
This cross directional stretch part E comprises that traction wheel apparatus E08, incubator E05, right drawing mechanism E03, Zola stretch the E04 of mechanism, stretching angle-adjusting mechanism E06, auxiliary cooling and shaping wheels E07, short infrared heater E200, E201, E202, E203 and frame E01.
This cross directional stretch part E integral body is a large-scale incubator in practical implementation, long 7-8 rice, and width is decided according to the fabric width of draw line.
This traction wheel apparatus E08 and the corresponding front end that is arranged on this incubator E05 of this longitudinal stretching part M.
This right side drawing mechanism E03 and this Zola stretch the both sides that the E04 of mechanism is separately positioned on this incubator E05.
This right side drawing mechanism E03 and this Zola stretch the E04 of mechanism and are connected with this stretching angle-adjusting mechanism E06 simultaneously, stretch the width between the E04 of mechanism through this stretching angle-adjusting mechanism E06 adjusting this right side drawing mechanism E03 and this Zola.
Should assist cooling and shaping wheels E07 to be arranged on the rear end of this incubator E05 with respect to this traction wheel apparatus E08.
This short infrared heater E200, E201, E202, E203 are arranged among this incubator E05.
This right side drawing mechanism E03 and this Zola stretch the E04 of mechanism and comprise power shaft E101, sole-plate E102, track cover plate E103, chain tensioning device E104, chain E105, open and close clip board equipment E100, driven shaft E106 up and down automatically.
Wherein, this chain E105 is arranged between this power shaft E101 and this driven shaft E106, and this opens and closes clip board equipment E100 automatically up and down and is arranged on this chain E105.
This power shaft E101 goes up to link has standard sprocket E108, and this driven shaft E106 goes up to link has standard sprocket E107.
This chain E105 two ends are connected to this standard sprocket E107, E108 is last.
This sole-plate E102 and this track cover plate E103 are provided with track, and this opens and closes clip board equipment E100 automatically up and down and has guide pad, and this guide pad card is connected in this track.
This right side drawing mechanism E03 and this Zola stretch should automatically opening and closing clip board equipment E100 up and down and clamping the stone paper body paper that transports from this traction wheel apparatus E08 of the E04 of mechanism.
This power shaft E101 rotation drives this through this chain E105 and opens and closes clip board equipment E100 motion automatically up and down, makes the stone paper body paper vertically through this incubator E05.
Vertically through the direction of this incubator E05, the distance that this right side drawing mechanism E03 and this Zola stretch between the E04 of mechanism increases progressively along the stone paper body paper.
The width of the stone paper body paper through this incubator E05 is widened gradually, to accomplish the cross directional stretch action.
This opens and closes clip board equipment E100 automatically up and down is a unit by one's own efforts; When arriving assigned address, open and close clip board equipment E100 automatically up and down and can open earlier and treat paper to be grasped auto-closing after paper edge gets in the clip board equipment, also when arriving assigned address, open and close clip board equipment automatically up and down and can open rapidly the paper that has just grasped is unclamped thereafter more slowly closure.
This chain tensioning device E104 it utilize screw adjustment to add effect that spring applies elastic force to the chain maintenance certain force of strain of in sprocket wheel and guide rail, moving.
This stretching angle-adjusting mechanism E06 comprises screw mandrel A104, holder A103, left and right sides tooth sliding nut A102, the electrical equipment control of stepper motor A107, toothed belt wheel A106, axis of guide A105, left and right sides tooth.
This right side drawing mechanism E03 and this Zola stretch the E04 of mechanism and add steering gear A101 input power through reducing motor A100; Thereby drive this chain E105 up time commentaries on classics and commentaries on classics counterclockwise respectively; This right side drawing mechanism is connected with right tooth sliding nut, and this Zola stretches mechanism and is connected with left tooth sliding nut, when stepper motor is passed to power to behind the screw mandrel of left and right sides tooth through odontoid belt tooth-adding profile belt pulley; Left and right sides tooth bar screw mandrel is around self axle center rotation; Because of on the tooth screw mandrel of the left and right sides left thread and right thread being arranged, the left and right sides tooth sliding nut that matches with it through with the engagement of left and right sides pitch thread, respectively left with move right; Thereby drive left and right drawing mechanism synchronously respectively left with move right; Under the effect of electrical equipment control, can manually or automatically accomplish the adjustment of the angle a of stretched mechanism size on demand, promptly the cross directional stretch ratio can be done the arbitrary adjustment in the certain limit on demand.
It is left and right drawing mechanism that left and right two groups of clips and driving chain are installed in this incubator in practical implementation; Automatically open and close clip board equipment E100 and chain up and down and on horizontal guide rail, move, and the flare expansion, horizontal stretching porch is narrower; Broadening reaches the stretching fabric width at last gradually.Through the stone paper body paper of longitudinal stretching, get into horizontal stretching inlet, its both sides are clamped by the clip device that opens and closes up and down automatically of the left and right chain of cross directional stretch, drive diaphragm and launch gradually, accomplish cross directional stretch, form wide film at last.Its traction wheel apparatus E08 effect is with the travelling forward of stone paper body paper of having been passed through longitudinal stretching by leading portion traction power to be provided, and the power resources of traction wheel apparatus E08 are transmitted by sprocket wheel chain GB part in the international part of gear reduction unit.
This short infrared heater E200, E201, E202, E203 are in concrete work; Radiothermy infrared heater E200, E201 continue heating and constant temperature to the stone paper body paper that gets into the cross directional stretch part; Short infrared heater E202 carries out the setting and the adjustment of temperature requirement to the stone paper diaphragm R01 that begins to carry out cross directional stretch; Short infrared heater E203 carries out the setting and the adjustment of temperature requirement to the stone paper diaphragm R01 of ongoing cross directional stretch, can do the demand adjustment by actual product quality of coming out to the temperature of each section of cross directional stretch part through these four groups of short infrared heaters.
This calibrator part D comprises setting roll D01, D02, D03, D04, D05, D06, frame D07, side cut bin K01, K02, machine driving, electrical apparatus control system.
The spiral water channel design of the inner employing of this setting roll, this setting roll provides typing required low temperature requirement through water pipe D11 to this setting roll wheel face by frozen water machine D10.
After the stone paper body paper stretched through vertical and horizontal, its vertical, horizontal draw ratio was approaching, this moment through the setting roll cooling and shaping after, the molecule stress in its body paper diaphragm has just been removed, the shrinkage factor that is to say finished product is just near being zero.The both sides that the side cut bin will pass through the body paper film of horizontal drawing zone are held rim charge diaphragm excision partly.
This press polish part G comprises hot pressing roller G01, G04, rubber backer roll G02, G03, frame G05, oil cylinder G06, line slideway, bearing block, machine driving, electrical apparatus control system.
The working method of this press polish part G is continuous rolling-type; The stone paper body paper is transported between this hot pressing steel rider and this rubber backer roll from leading portion; Under the effect of temperature and pressure; The lip-deep stone dust of crossing through the leading portion vertically and horizontally stretching of body paper is attached at wheel surface by press polish, and the stone paper after the press polish is cooled off the superficial layer that the back forms a pattern gradually, and this hot pressing roller is inner singly to advance single oil road for the straight flute formula; Through oil temperature machine and oil pipe so that heat required in the press polish to be provided; The pressure of rubber backer roll adopts electric hydraulic formula voltage-regulating system, can accurately satisfy requirement big or small to pressure in the press polish, and press polish speed can realize speed regulating control by speed governing drive motors or slip electric motor.
This reel-up W comprises gas expansion shaft W01, safety chuck W02, torque-motor W03, frame W04 and electrical apparatus control system.
The effect of whole this reel-up W is that reel-up provides power through torque-motor to the rolling of stone paper finished product, and torque-motor can be to the effect of stone paper diaphragm maintenance certain force of strain, to guarantee the elasticity of finished product rolling.
Claims (10)
1. equipment that makes stone paper body paper pattern change into type, it is characterized in that: it comprises the longitudinal stretching part, cross directional stretch part and calibrator part; The stone paper body paper changes in the equipment of type travel direction for vertically at this pattern, with this vertically perpendicular direction be horizontal, change in the process of type at stone paper body paper pattern; The stone paper body paper at first enters into this longitudinal stretching part; And the stone paper body paper is heated longitudinal stretching through this longitudinal stretching part, then, the stone paper body paper enters into this cross directional stretch part; And through this cross directional stretch part the stone paper body paper is carried out heating and transverse and stretch; Afterwards, the stone paper body paper enters into this calibrator part at once, and through this calibrator part the stone paper body paper is carried out cooling and shaping; Under the effect that the stone paper body paper stretches through heating longitudinal stretching and heating and transverse in this calibrator part is preserved through cooling and shaping, thereby obtain moulding pattern fossil head paper.
2. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 1; It is characterized in that: this equipment that makes stone paper body paper pattern change into type also comprises the press polish part, unreels part and reel-up; Wherein, This unreels part and is arranged on this longitudinal stretching part one end; And this cross directional stretch partly is arranged on an other end of this longitudinal stretching part, and this calibrator part is corresponding with this cross directional stretch part, and this press polish part is between this calibrator part and this reel-up.
3. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 2; It is characterized in that: this unreels part and comprises gas expansion shaft, safety chuck, torque-motor, frame and electrical apparatus control system; This gas expansion shaft is arranged between two side plates of this frame, and this safety chuck is connected this gas expansion shaft end, and the stone paper body paper is placed on this and unreels in the part; Unreel part by this stone paper body paper is delivered to this longitudinal stretching part; This torque-motor provides anti-frictional force, under the draw of this longitudinal stretching part, makes the stone paper body paper keep the certain force of strain effect.
4. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 2; It is characterized in that: this longitudinal stretching partly comprises some preheating running rollers, crosses the film guide wheel, draws pinch roller, some stretching running rollers, frame wallboard, transmission mechanism and electric control system; Wherein, Some these preheating running rollers comprise left-hand screw preheating running roller and right-hand screw preheating running roller; This left-hand screw preheating running roller advances singly to go out the design of individual layer spiral oil duct for the left-hand screw list, and this right-hand screw preheating running roller advances singly to go out the design of individual layer spiral oil duct for the right-hand screw list
The warm machine of oil is transported in some these preheat rolls through oil pipe oil heating back; By the other surface of the oil content that is heated to design temperature heat is provided to some these preheat rolls; The stone paper body paper is successively from some these preheat roll surface processes then; After the contact thermal transmission, the stone paper body paper self reaches uniform temperature, stretches required prerequisite draft temperature requirement for follow-up longitudinal stretching provides the position.
5. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 4; It is characterized in that: some wheels that should the stretching running roller directly design for arithmetic progression; The linear velocity of this stretching running roller draws according to following computational methods: linear velocity=pi x stretching running roller wheel footpath x time; The warm machine of oil to oil heating back through oil pipe be transported to some should the stretching running roller in, to the surface of this stretching roller heat is provided by the oil that is heated to design temperature
The stone paper body paper from some should stretching roller surface process, after transmitting through contact thermal, stone paper body paper longitudinal direction can continue to produce a certain proportion of stretching, says stone paper body paper molecule and the intermolecular pore that produces rectangle like on the microcosmic.
6. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 2; It is characterized in that: this cross directional stretch comprises that partly traction wheel apparatus, incubator, right drawing mechanism, Zola stretch mechanism, stretching angle-adjusting mechanism, auxiliary cooling and shaping wheels, short infrared heater and frame; This traction wheel apparatus and the corresponding front end that is arranged on this incubator of this longitudinal stretching part; This right side drawing mechanism and this Zola stretch the both sides that mechanism is separately positioned on this incubator; This right side drawing mechanism and this Zola stretch mechanism and are connected with this stretching angle-adjusting mechanism simultaneously; Stretch the width between the mechanism through this stretching angle-adjusting mechanism this right side drawing mechanism of adjusting and this Zola; Should auxiliary cooling and shaping wheels be arranged on the rear end of this incubator with respect to this traction wheel apparatus, this short infrared heater is arranged in this incubator, through this short infrared heater the temperature requirements of each section of the stone paper body paper in this cross directional stretch part is adjusted.
7. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 6; It is characterized in that: this right side drawing mechanism and this Zola stretch mechanism and comprise power shaft, sole-plate, track cover plate, chain tensioning device, chain, open and close clip board equipment and driven shaft up and down automatically, and wherein, this chain is arranged between this power shaft and this driven shaft; This opens and closes clip board equipment automatically up and down and is arranged on this chain; Linking on this power shaft has standard sprocket, and also linking on this driven shaft has standard sprocket, and these chain two ends are connected on this standard sprocket; This sole-plate and this track cover plate are provided with track; This opens and closes clip board equipment automatically up and down and has guide pad, and this guide pad card is connected in this track
This right side drawing mechanism and this Zola stretch should automatically opening and closing clip board equipment up and down and clamping the stone paper body paper that transports from this traction wheel apparatus of mechanism; This power shaft rotation drives this through this chain and opens and closes the clip board equipment motion automatically up and down; Make the stone paper body paper vertically through this incubator; Vertically pass through the direction of this incubator along the stone paper body paper; The distance that this right side drawing mechanism and this Zola stretch between the mechanism increases progressively, and the width of the stone paper body paper through this incubator is widened gradually, to accomplish the cross directional stretch action.
8. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 6; It is characterized in that: this stretching angle-adjusting mechanism comprises screw mandrel, holder, left and right sides tooth sliding nut and the electrical equipment control of stepper motor, toothed belt wheel, the axis of guide, left and right sides tooth; This right side drawing mechanism and this Zola stretch mechanism through reducing motor and steering gear input power, change and change counterclockwise thereby drive this chain difference up time.
9. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 2; It is characterized in that: this calibrator partly comprises some setting rolls, frame, side cut bin, machine driving and electrical apparatus control system; The spiral water channel design of the inner employing of each this setting roll; This setting roll provides typing required low temperature requirement through water pipe to this setting roll wheel face by the frozen water machine, and after the stone paper body paper stretched through vertical and horizontal, its vertical, horizontal draw ratio was approaching; This moment, the molecule stress in the stone paper body paper was removed through behind some these setting roll cooling and shapings.
10. a kind of equipment that makes stone paper body paper pattern change into type as claimed in claim 2; It is characterized in that: this calecder section branch comprises hot pressing roller, rubber backer roll, frame and oil cylinder; The working method of this press polish part is continuous rolling-type, and the stone paper body paper is transported between this hot pressing roller and this rubber backer roll, under the effect of temperature and pressure from leading portion; The lip-deep stone dust of crossing through the leading portion vertically and horizontally stretching of body paper is by press polish; Stone paper after the press polish is cooled off gradually, and this hot pressing roller is inner singly to advance single oil road for the straight flute formula, through oil temperature machine and oil pipe so that heat required in the press polish to be provided.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110428348.7A CN102555224B (en) | 2011-12-20 | 2011-12-20 | Forming equipment capable of patterning stone base paper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110428348.7A CN102555224B (en) | 2011-12-20 | 2011-12-20 | Forming equipment capable of patterning stone base paper |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102555224A true CN102555224A (en) | 2012-07-11 |
| CN102555224B CN102555224B (en) | 2015-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110428348.7A Expired - Fee Related CN102555224B (en) | 2011-12-20 | 2011-12-20 | Forming equipment capable of patterning stone base paper |
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| Country | Link |
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| CN (1) | CN102555224B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434878A (en) * | 2013-09-02 | 2013-12-11 | 振石集团恒石纤维基业有限公司 | Movable type automatic winding-up device |
| CN114248424A (en) * | 2020-09-25 | 2022-03-29 | 佛山市盟思拉伸机械有限公司 | Film longitudinal thermal orthopedic device and method |
| CN114347422A (en) * | 2021-12-28 | 2022-04-15 | 星宏(长兴)包装科技有限公司 | Stone paper production facility |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1478645A (en) * | 2003-07-01 | 2004-03-03 | 甘国工 | Method and device for manufacturing bidirectional stretching polyproplyene pearl light syntheric paper using pipe film method |
| CN2801862Y (en) * | 2004-09-03 | 2006-08-02 | 魏茂亭 | Production equipment of synthetic paper |
| CN102179959A (en) * | 2011-03-09 | 2011-09-14 | 崔江 | Bidirectional stretching production line of stone paper |
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2011
- 2011-12-20 CN CN201110428348.7A patent/CN102555224B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1478645A (en) * | 2003-07-01 | 2004-03-03 | 甘国工 | Method and device for manufacturing bidirectional stretching polyproplyene pearl light syntheric paper using pipe film method |
| CN2801862Y (en) * | 2004-09-03 | 2006-08-02 | 魏茂亭 | Production equipment of synthetic paper |
| CN102179959A (en) * | 2011-03-09 | 2011-09-14 | 崔江 | Bidirectional stretching production line of stone paper |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434878A (en) * | 2013-09-02 | 2013-12-11 | 振石集团恒石纤维基业有限公司 | Movable type automatic winding-up device |
| CN103434878B (en) * | 2013-09-02 | 2016-08-31 | 振石集团恒石纤维基业有限公司 | Movable type automatic winding-up device |
| CN114248424A (en) * | 2020-09-25 | 2022-03-29 | 佛山市盟思拉伸机械有限公司 | Film longitudinal thermal orthopedic device and method |
| CN114347422A (en) * | 2021-12-28 | 2022-04-15 | 星宏(长兴)包装科技有限公司 | Stone paper production facility |
| CN114347422B (en) * | 2021-12-28 | 2024-04-05 | 星宏(长兴)包装科技有限公司 | Stone paper production equipment |
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|---|---|
| CN102555224B (en) | 2015-03-18 |
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Inventor after: Zhu Jun Inventor after: Zhao Chun Inventor after: Chen Xuan Inventor after: Li Yongqiang Inventor after: Men Baozhou Inventor before: Zhu Jun Inventor before: Zhao Chun Inventor before: Chen Xuan Inventor before: Li Yongqiang |
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Effective date of registration: 20180404 Address after: 071000 room B, room B, No. 2228, Hui Bo science park, Chaoyang North Street, Baoding, Hebei Patentee after: Time treasure box culture and technology Hebei Co., Ltd. Address before: 100000 Xuanwumen West Street, Xicheng District, Xicheng District, Beijing, 308 Patentee before: Zhu Jun |
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