Summary of the invention
In order to overcome in prior art, draw that rattan operation is loaded down with trivial details, time-consuming, effort by hand, inefficiency, the uneasy congruence of operation is not enough, the invention provides a kind of simple in structurely, and simple operation, can be fast, safety compiles the volume rattan machine of rattan.
The technical solution used in the present invention is: a kind of volume rattan machine, and its technical characterstic is to comprise: frame, is provided with in frame for supporting the gripper shoe of rattan tool framework; The shuttle headstock, it is corresponding that the shuttle headstock is supported in the rattan tool framework that is mobile lifting, rotation, translation state in frame and is supported in frame; Slip is arranged at the volume rattan shuttle on the shuttle headstock, and volume rattan shuttle is movably connected in shuttle body front end by shuttle head and forms; Be fixed on the main motor on the shuttle headstock, main motor is with throw over relay; By the upper and lower press nips that main motor drives, pressing drives the forward and backward slip on the shuttle headstock of volume rattan shuttle; Be fixed on shuttle headstock front end with compile the corresponding setting of rattan sacsaoul head, for adjust shuttle head more than shuttle body plane or below shuttle head reversing arrangement; Be fixed on shuttle headstock front end and draw rattan device for rattan in the shuttle head of removing stage makeup and costume; Be fixed on the shuttle headstock for controlling compile that rattan shuttle advances, the induction installation of going-back position and the commutation of shuttle head; Induction installation connects main motor, shuttle head reversing arrangement and draws rattan device, and controller connects main motor through throw over relay.
Further, described shuttle head comprises upper stop piece, lower stop piece, shuttle tongue and shuttle headstock, described shuttle tongue portion is angular shape and shuttle tongue afterbody is movably hinged in the shuttle glossal canal of shuttle headstock head, the upper and lower end face of shuttle tongue afterbody is concordant with the upper and lower end face of shuttle headstock, and upper and lower catch is movably articulated in respectively the dual-side at shuttle tongue middle part through torsion spring; Described shuttle headstock afterbody is provided with for clamping the cross section of rattan and is at middle part, shuttle body head ,Suo Tou lower surface through bolt-locking
" Ω "shape groove,
" Ω "the shuttle headstock lower surface at shape groove rear portion is provided with the spring groove with torsion spring, the spring leaf pressing of torsion spring
" Ω "shape groove
" Ω "shape opening.
Further, described shuttle head reversing arrangement comprises reversing cylinder, reversing solenoid valve and upper and lower blowing head, upper and lower blowing head is arranged at respectively Suo Tou upper and lower, and upper and lower blowing head connects reversing cylinder, and reversing cylinder connects induction installation through reversing solenoid valve.
Further, described draw rattan device comprise rattan by the pressure rattan device extruding on shuttle head, the pressure rattan cylinder moving up and down with dynamic pressure rattan device, connect press rattan cylinder pressure rattan magnetic valve, auxiliary motor and by auxiliary motor drive the rattan pressing of pressing rattan device to extrude is driven draw rattan roller set, auxiliary motor connects controller.
Further, described induction installation comprises the clamping cylinder of forward stroke switch, backward travel switch, shuttle head commutation inductor and Tourniquet clamping head, forward stroke switch connects main motor and clamping cylinder, chuck is and advances location clamped condition and retreat releasing orientation with volume rattan shuttle, backward travel switch connects main motor and clamping cylinder, and shuttle head commutation inductor connects shuttle head reversing arrangement.
Again further, described gripper shoe is provided with an above support link, and rattan tool frame supported is in support link, and gripper shoe is arranged at 360 °, frame Shang Cheng space flip-flop movement state.
The use procedure of this volume rattan machine is divided into: harness, enter shuttle, fill rattan, compile rattan, draw rattan and unload tool.
Harness: rattan tool framework is fixedly connected in gripper shoe one above support link, by gripper shoe lifting to 360 ° of moving rattan tool frameworks rotations of rotary support strips in the working face Shang,Zai space of operating personnel's sitting; Simultaneously mobile lifting, the rotary shuttle headstock in frame, the direction that makes shuttle head on the shuttle headstock is entered rattan direction over against rattan tool framework is required, meets a plurality of requirements such as rattan tool framework specification, size, volume rattan angle and direction;
Enter shuttle: volume rattan sacsaoul head correspondence is arranged to thick stick rattan plaited rattan plane and becomes to compile rattan angle with thick stick rattan rattan, pressing controller controls in main motor operations drive, press down wheels rotation, compiling rattan shuttle is pressed on, press down between wheels and through upper, pressing down wheels rotarily drives and compiles rattan shuttle and on the shuttle headstock, slip into forward in thick stick rattan, shuttle head upper stop piece through thick stick rattan rattan resistance to shuttle tongue afterbody rotation spacing by shuttle headstock, upper stop piece after spacing drive the shuttle tongue of shuttle head upwards swing with thick stick rattan plaited rattan plane at an angle, compiling rattan shuttle continues to advance when a thick stick rattan rattan later, the interspersed thick stick rattan rattan of shuttle tongue swinging after certain angle is more convenient, lower stop piece through thick stick rattan rattan resistance to shuttle tongue afterbody rotation spacing by shuttle headstock, lower stop piece after spacing drives the shuttle tongue of shuttle head to compile rattan plane at an angle to lower swing and thick stick rattan rattan, circulation passes thick stick rattan until shuttle head advances completely successively, now compile the forward stroke switch of the corresponding induction installation of rattan shuttle, forward stroke switch is controlled main motor and is stopped, forward stroke switch is controlled clamping cylinder and is made chuck clamping volume rattan sacsaoul body simultaneously, compile rattan shuttle halts on the shuttle headstock, complete into shuttle process,
Dress rattan: rattan is packed into and compiles rattan sacsaoul head lower surface
" Ω "in shape groove, by torsion spring, compress rattan;
Compile rattan: controller is through the main motor reversion of Control, clamping cylinder unclamps chuck and compiles rattan sacsaoul body, on, pressing down wheels rotarily drives and compiles rattan shuttle and slide backward on the shuttle headstock, shuttle head upper, lower stop piece moving rotary is to the front portion of shuttle tongue, shuttle head non-resistance in thick stick rattan retreats, the rattan being pressed on shuttle head is brought in thick stick rattan successively simultaneously, shuttle head retreats completely through thick stick rattan, now compile the backward travel switch of the corresponding induction installation of rattan shuttle, backward travel switch is controlled main motor and is stopped, backward travel switch is controlled clamping cylinder and is made chuck clamping volume rattan sacsaoul body simultaneously, compile rattan shuttle stops retreating on the shuttle headstock, complete the rattan process of compiling,
Draw rattan: controller control to be pressed rattan magnetic valve, press rattan solenoid control to press rattan cylinder band dynamic pressure rattan device to press down, will compile rattan in the shape groove of rattan sacsaoul head lower surface " Ω " and extrude, and be pressed into and draw between rattan roller set, press the reset of rising of rattan device; Press rattan solenoid control auxiliary motor task driven to draw rattan roller set pinch roller relatively to rotate, drive the rattan drawing between rattan roller set to pulling out away from thick stick rattan direction, the long rattan in thick stick rattan is still pulled out completely, auxiliary motor stops, and completes the rattan process of drawing;
In same direction in frame the translation translation shuttle headstock, the volume rattan that completes successively unidirectional volume rattan face on rattan tool framework; Lifting, rotary support plate and the shuttle headstock, make the required volume of follow-up rattan tool framework rattan face corresponding with the shuttle headstock, thereby complete the whole volume of rattan tool framework rattan, compiles after rattan completes and unload tool, unloads rattan tool framework, and gripper shoe and the shuttle headstock reset, and shut down powered-down and source of the gas.
While compiling rattan due to rattan, adjacent rattan need to misplace and compile rattan.In entering shuttle process, compile the advance shuttle head commutation inductor of corresponding induction installation of rattan shuttle on the shuttle headstock, by shuttle head commutation inductor, through reversing solenoid valve, control reversing cylinder to up-draught head or blowing down public attention air feed, blow that the shuttle head commutation of compiling rattan shuttle makes shuttle head below shuttle body plane or more than, realize volume rattan shuttle and advance the commutation of shuttle head once at every turn, thereby make when shuttle head is adjacent enters first rattan of thick stick rattan for twice respectively to be entered by the above and below of rattan, after while sequeling rattan rattan compile and when rattan is brought thick stick rattan into, meet dislocation and compile rattan requirement.
The present invention utilizes main motor to drive, pressing down wheels drives volume rattan shuttle to move forward and backward on the shuttle headstock, making to compile rattan shuttle advances to penetrate thick stick rattan and retreat and pulls out thick stick rattan and realize the rattan of compiling on rattan sacsaoul head and compile rattan and enter in thick stick rattan, in conjunction with the corresponding induction installation of compiling rattan shuttle, draw rattan device, shuttle head reversing arrangement meets the safety of compiling rattan, automatically, laborsaving, pattern requirement, rattan tool framework is fixed in gripper shoe simultaneously and can meets and compile the working face of Teng's operation and compile rattan direction, angle adjustable, effective fixedly rattan tool framework, improve and compile rattan efficiency and quality, it is simple in structure that this compiles rattan machine, simple operation, compile rattan efficiency high, Teng's tool that is applicable to all size is compiled rattan requirement, the scope of application is wide.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is shuttle headstock concrete structure schematic diagram of the present invention;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is that the present invention compiles rattan shuttle structural representation;
Fig. 5 is for compiling rattan sacsaoul header structure schematic diagram;
Fig. 6 is the structural representation of shuttle head shuttle tongue;
Fig. 7 is the structural representation of shuttle head shuttle headstock.
In figure: the shuttle headstock 1, main motor 2, throw over relay 3, compiles rattan shuttle 4, shuttle body 41, shuttle head 42, shuttle headstock 421, shuttle tongue 422, upper stop piece 423, lower stop piece 424, shuttle glossal canal 425,
" Ω " shape groove 426, spring groove 427, torsion spring 428, clamping cylinder 5, chuck 6, upper pressure wheel 7, lower pressure wheel 8, backward travel switch 9, forward stroke switch 10, shuttle head commutation inductor 11, reversing cylinder 12, reversing solenoid valve 13, blowing up public attention 14, blowing down air port 15, presses rattan cylinder 16, press rattan magnetic valve 17, press rattan device 18, auxiliary motor 19, draw rattan roller set 20, controller 21, frame 22, gripper shoe 23, rotating panel 24, support link 25, lift cylinder 26, pulley 27, lifting relay 28, rotary-movement relay 29, electric rotating machine 30.
The specific embodiment
Below in conjunction with drawings and embodiments, the invention will be further described.
Shown in Fig. 1-2, a kind of volume rattan machine comprises frame 22, gripper shoe 23, rotating panel 24, support link 25, lift cylinder 26, pulley 27, lifting relay 28, rotary-movement relay 29, electric rotating machine 30, the shuttle headstock 1, main motor 2, throw over relay 3, compile rattan shuttle 4, clamping cylinder 5, chuck 6, upper pressure wheel 7, lower pressure wheel 8, backward travel switch 9, forward stroke switch 10, shuttle head commutation inductor 11, reversing cylinder 12, reversing solenoid valve 13, blowing up public attention 14, blowing down air port 15, press rattan cylinder 16, press rattan magnetic valve 17, press rattan device 18, auxiliary motor 19, draw rattan roller set 20 and controller 21.Lift cylinder 26 goes to upper and lower elevating movement state through steel wire by gripper shoe 23 by pulley 27 and is vertically installed in frame 22, gripper shoe 23 can be at 360 °, frame Shang Cheng space flip-flop movement state, in gripper shoe 23, be connected with one above for being fixedly connected with the support link 25 of Teng's tool framework; Lift cylinder 26 connects controller 21 through lifting relay 28; Gripper shoe 23 is provided with a rotating panel being driven by electric rotating machine 30 24, rotating panel 24 can be in gripper shoe 360 ° of Plane Rotations, on rotating panel 24, also can be connected with one above for being fixedly connected with the support link 25 of Teng's tool framework, rotating panel 24 connects controllers 21 through rotary-movement relay 29.The shuttle headstock 1 is mobile lifting, rotation, translation state and is supported in frame 22, compile shuttle body 41 sliding bearings of rattan shuttle 4 in the shuttle headstock 1 top one side, compiling rattan shuttle 4 is movably hinged in shuttle body 41 front ends and is formed by shuttle head 42, the direction of shuttle head 42 is corresponding with rattan tool framework in frame, crimping rattan on shuttle head 42, the shuttle headstock 1 top one side is by being provided with successively backward travel switch 9, forward stroke switch 10 and shuttle head commutation inductor 11 before backward, backward travel switch 9, forward stroke switch 10 and shuttle head commutation inductor 11 are all corresponding with shuttle body 41; The shuttle headstock 1 top opposite side is provided with the main motor 2 of throw over relay 3 with the folder inlet casing 5 of chuck 6, the main motor 2 upper and lower pinch roller 7,8 on the shuttle headstock 1 that is in transmission connection, upper and lower pinch roller 7,8 clamps the shuttle body 41 of compiling rattan shuttle 4, and chuck 6 is controlled with the shuttle body 41 of compiling rattan shuttle 4 and is and clamps or releasing orientation by folder inlet casing 5; The shuttle headstock 1 below is connected with reversing cylinder 12, pressure rattan cylinder 16, auxiliary motor 19, reversing solenoid valve 13 and presses rattan motor 17, on the shuttle headstock 1 front end be provided with by two rollers, formed draw rattan roller set 20, draw two roller gaps of rattan roller set 20 corresponding with shuttle head 42 vertical direction, draw rattan roller set 20 auxiliary connection motors 19; Press on rattan cylinder 16 and be connected with for rattan on shuttle head 42 being shirked and being pressed into the pressure rattan device 18 that draws 20 two roller gaps of rattan roller set, press rattan cylinder 16 to connect and press rattan magnetic valve 17; On reversing cylinder 12, be connected with upper and lower blowing 14,15,, the movement locus on the shuttle headstock 1 of compiling rattan shuttle 4 shuttle heads 42 is between upper and lower blowing 14,15, and reversing cylinder 12 connects reversing solenoid valves 13; Main motor 2, auxiliary motor 19 all connect controller 21.
Shown in Fig. 3-6, compiling rattan shuttle 4 is comprised of shuttle head 42 flexible connection shuttle bodies 41, shuttle head 42 comprises upper stop piece 423, lower stop piece 424, shuttle tongue 422 and shuttle headstock 421, shuttle tongue 422 heads are angular shape and shuttle tongue afterbody is movably hinged in the shuttle glossal canal 425 of shuttle headstock 421 heads, the upper and lower end face of shuttle tongue 422 afterbody is concordant with the upper and lower end face of shuttle headstock 421, and upper and lower catch 423,424 is movably articulated in respectively the dual-side at shuttle tongue 422 middle parts through torsion spring; Shuttle headstock 421 afterbodys are through bolt-locking at shuttle body 41 heads, and middle part, shuttle Tou42 lower surface is provided with cross section and is
" Ω "shape
" Ω " shape groove 426,
" Ω "the shuttle headstock 421 at shape groove 426 rear portions is provided with the spring groove 427 with torsion spring 428, the spring leaf pressing of torsion spring
" Ω "shape groove
" Ω "shape opening.
When the present invention uses, the lift cylinder of compiling rattan teapoy goes to upper and lower elevating movement state through steel wire by gripper shoe by pulley and vertically arranges, gripper shoe is 360 °, space flip-flop movement state, in gripper shoe, be connected with one above for being fixedly connected with the support link of Teng's tool framework; Lift cylinder connects controller through lifting relay; Gripper shoe is provided with a rotating panel, rotating panel can be in gripper shoe 360 ° of Plane Rotations, on rotating panel, also can be connected with one above for being fixedly connected with the support link of Teng's tool framework, rotating panel connects controller through rotary-movement relay.Compile rattan teapoy setting by the shuttle headstock of this volume rattan machine is corresponding, Teng's tool framework is fixed on to compile on rattan teapoy realizes upper and lower lifting and Space Rotating, by compiling rattan machine, coordinates and compiles rattan teapoy and realize and compile rattan, compile rattan save time, laborsaving, compile rattan quality good.