A kind of co-rotating type cooling drum
Technical field
The present invention relates to a kind of co-rotating type cooling drum, be particularly useful for the larger high temperature sand of casting industry proportion cooling fast, belong to the cooling device technical field of structures.
Background technology
at present, in casting industry, to the cooling employing of high temperature sand is a kind of horizontal drum cooler, as shown in Figure 1, comprise cylindrical shell 6, cylindrical shell 6 bottom bases 12 are provided with and support rubber tire 11, cylindrical shell support roller 13 and water receiving tank 16, be provided with flight 5 in cylindrical shell 6, establish respectively into sand guard shield 2 and the guard shield 9 that shakes out at cylindrical shell 6 two ends, establish respectively sand inlet 1 and sand export 10 on guard shield, the outer wall of cylindrical shell 6 is provided with bracing ring 3, 4 and friction circle 7 initiatively, reducing motor 15 is installed on base 12, connect initiatively rubber tire 14 on the output shaft of reducing motor 15, cylindrical shell 6 tops are provided with water pipe spray water valve 8, cylindrical shell 6 bottoms are provided with water receiving tank 16.during work, reducing motor 15 drives initiatively rubber tire 14 rotation friction transmission cylindrical shell 6 rotations, water pump is got to 8 spray cylindrical shell 6 coolings of spray water valve with water, high temperature sand enters from the sand inlet 1 of cylindrical shell 6 one ends, drive initiatively rubber tire 14 friction cylindrical shell 6 rotations under the effect of reducing motor 15, high temperature sand moves along flight 5 in cylindrical shell 6, cylindrical shell 6 top shower waters carry out heat exchange with cylindrical shell 6 coolings, sand flows out from other end sand export 10, its heat exchange method is that the water of high warm sand outside cylinder inner surface dynamic Contact and cylindrical shell is realized heat exchange, thereby realize the purpose of cooling, adopt this device cooling to have following shortcoming: 1, hot sand layer of sand is thick, heat exchange area is little, and rate of heat exchange is slow, 2, the large hot sand motion of cylindrical shell 6 diameters can not be rolled and along wiping, heat exchange is slow, easily produces friction, wearing and tearing, and cylindrical shell 6, flight 5 repair and replacement students with financial difficulties productive rates are low, and service life is short.
Summary of the invention
The object of the invention is to solve the weak point that above-mentioned prior art exists, provide that a kind of cooling rate is fast, easy to maintenance, wearing and tearing are low, long service life, the co-rotating type cooling drum that output is high, power consumption is low.
The present invention is achieved through the following technical solutions:
A kind of co-rotating type cooling drum, its special character are to be made of the cylinder and the cooling device three parts that are installed on power-transmission system on base 1, driven by power-transmission system, and described tumbler cylinder two ends are connected with respectively feed arrangement and drawing mechanism.
Described power-transmission system comprises the reducing motor 2 that is set up on base 1, and reducing motor 2 is supported by bearing 3 to two ends through driving gear 23, driven gear 5 transmitting torques and through the axle 15 of cylinder inside, drives cylinders by axle 15 and carry out work.
Described cylinder comprises inner core 13, be located in the urceolus 12 of inner core 13 peripheries and be communicated with feed arrangement, drawing mechanism respectively enter sand chamber 7 and the chamber 18 that shakes out, described inner core 13 is fixed seal connection with axle 15 joints, urceolus 12 with enter sand chamber 7, chamber 18 joints that shake out are fixed seal connection, the both ends of the surface vertical seal that urceolus 12 axial lengths are longer than inner core 13 and inner core 13 is connected in urceolus 12.
The inwall of described inner core 13 is equipped with oblique deflector 14, and inner core 13 inner chambers circumferentially are laid with irregularly-shaped hole 27, and section consists of axial special-shaped passage within it; The two ends of described urceolus 12 extend to respectively into the sand chamber 7 and the inside in the chamber 18 that shakes out, and wherein extend to into the sand chamber end face of 7 and are the inclined-plane, and an end face that extends to the chamber 18 that shakes out is semicircular arc; Urceolus 12 inside are axially installed with flight 11, and section has consisted of helicla flute 29 within it.
In every one week of rotation of described urceolus 12, its inner material is along pitch of helicla flute 29 upsets.
Described feed arrangement comprises and is communicated in into the sand chamber 7 sand inlet 6, and the periphery of sand inlet 6 is provided with into sand guard shield 4.
Described drawing mechanism comprises shake out guard shield 19 and the sand export 20 that is external in the chamber 18 that shakes out, and also comprises simultaneously the helical blade 16 of raising sand plate 17, connecing sand launder 22 and be fixed in axle 15 peripheries that is installed on 18 inside, chamber that shake out.
Described cooling device comprises the cell body 21 that is loaded with the cooling medium of being located on base 1, the bottom of cylinder is immersed, be equipped with between inner core 13 and urceolus 12 and be located at inner core 13 outer walls, outwards be paperwrapped in urceolus 12 part peripheries and have the arc 24 of certain interval with its periphery, thereby formed water space 25 between arc 24 and urceolus 12, described sparge pipe 26 delivery ports are towards the water space 25, be used for to its inner filling cooling medium, the side of described sand inlet 6 is communicated with air-vent 28 simultaneously, is used for wind cooling temperature lowering.
Described cooling medium is water.
a kind of co-rotating type cooling drum of the present invention, reasonable in design, because hot sand contacts with inner core and outer tube inner wall, and inner core and urceolus outside are full of the cooling medium, the hot sand of the overwhelming majority are to pass through in flight in urceolus, hot sand by the time be that the mobile cooling medium with the urceolus outside of rolling carries out heat exchange, during due to the little corotation of urceolus diameter, hot sand rolling is mobile constantly carries out the Dynamic Thermal exchange with the cooling WATER AS FLOW MEDIUM, whole urceolus often turns to invade and ducks in drink once, the area of cooling water is large, therefore, cooling down speed is fast, in addition, hot sand can be according to cooling situation Frequency Converter Control rotating speed, and easy to maintenance, long service life, output is high, power consumption is low, power saving has boundless application prospect.
Description of drawings
Fig. 1: the structural representation of a kind of horizontal drum cooler of prior art;
Fig. 2: the structural representation of a kind of co-rotating type cooling drum of the present invention;
Fig. 3: A-A cutaway view;
Fig. 4: B-B cutaway view;
Fig. 5: C is to figure;
In the drawings, 1, base, 2, reducing motor, 3, bearing, 4, advance the sand guard shield, 5, driven gear, 6, sand inlet, 7, enter the sand chamber, 11, flight, 12, urceolus, 13, inner core, 14, oblique deflector, 15, axle, 16, helical blade, 17, raise the sand plate, 18, the chamber that shakes out, 19, the guard shield that shakes out, 20, sand export, 21, cell body, 22, connect sand launder, 23, driving gear, 24, arc, 25, the water space, 26, sparge pipe, 27, irregularly-shaped hole, 28, air-vent, 29, helicla flute.
The specific embodiment
Provide the specific embodiment of the present invention below with reference to accompanying drawing 2,3,4,5, be used for that the present invention is described further.
Embodiment 1
A kind of co-rotating type cooling drum is made of the cylinder and the cooling device three parts that are installed on power-transmission system on base 1, driven by power-transmission system, and described tumbler cylinder two ends are connected with respectively feed arrangement and drawing mechanism.Described power-transmission system comprises the reducing motor 2 that is set up on base 1, reducing motor 2 is supported by bearing 3 to two ends through driving gear 23, driven gear 5 transmitting torques of engaged transmission and through the axle 15 of cylinder inside, drives cylinders by axle 15 and carry out work.Described cylinder comprises inner core 13 that level installs, be located in several urceolus 12 of inner core 13 peripheries and be communicated with feed arrangement, drawing mechanism respectively enter sand chamber 7 and the chamber 18 that shakes out, described inner core 13 is fixed seal connection with axle 15 joints, urceolus 12 with enter sand chamber 7, chamber 18 joints that shake out are fixed seal connection, the both ends of the surface vertical seal that urceolus 12 axial lengths are longer than inner core 13 and inner core 13 is connected in urceolus 12, thereby forms a seal cavity that is used for holding the medium of lowering the temperature between inner core 13, urceolus 12.The inwall of described inner core 13 is equipped with the oblique deflector 14 for the auxiliary heat dissipation discharge, and inner core 13 inner chambers circumferentially are laid with irregularly-shaped hole 27, and section is configured for hot sand by axial special-shaped passage within it; The two ends of described urceolus 12 extend to respectively into the sand chamber 7 and the inside in the chamber 18 that shakes out, and wherein extend to into the sand chamber end face of 7 and are the inclined-plane that is easy to accept pan feeding, and an end face that extends to the chamber 18 that shakes out is the semicircular arc that is easy to discharge; Urceolus 12 inside are axially installed with the flight 11 for auxiliary discharge, thereby section has consisted of helicla flute 29 within it.In every one week of rotation of described urceolus 12, its inner material is along pitch of helicla flute 29 upsets.Described feed arrangement comprises and is communicated in into the sand chamber 7 sand inlet 6, and the periphery of sand inlet 6 is provided with into sand guard shield 4.Described drawing mechanism comprises the sand export 20 of shake out guard shield 19 and the bottom that are external in 18 ends, chamber that shake out, also comprises simultaneously the helical blade 16 of raising sand plate 17, connecing sand launder 22 and be fixed in axle 15 peripheries that is installed on 18 inside, chamber that shake out.Described cooling device comprises the cell body 21 that is loaded with the cooling medium of being located on base 1, the bottom of cylinder is immersed, be equipped with between inner core 13 and urceolus 12 and be located at inner core 13 outer walls, outwards be paperwrapped in urceolus 12 part peripheries and have the arc 24 of certain interval with its periphery, thereby formed water space 25 between arc 24 and urceolus 12, described sparge pipe 26 delivery ports are towards the water space 25, be used for to its inner filling cooling medium, the side of described sand inlet 6 is communicated with air-vent 28 simultaneously, is used for wind cooling temperature lowering.The cooling medium that the present embodiment adopts is water.
operation principle: the transmission system that at first turns on the power and cooling device, reducing motor 2 drives driving gear 23, driven gear 5 rotates, the axle 15 that spindle nose is installed on driven gear 5 also rotates thereupon simultaneously, owing to being fixed seal connection between axle 15 and inner core 13, be fixed seal connection between inner core 13 and urceolus 12, urceolus 12 and enter sand chamber 7, shaking out is fixed seal connection between chamber 18, therefore under the drive of axle 15, inner core 13, urceolus 12 and enter sand chamber 7, the chamber 18 that shakes out produces corotation, this moment, hot sand was entered into 7 inside, sand chamber by sand inlet 6, hot sand is fallen into inner core 13 and urceolus 12 inside by shunting, enters in the special-shaped passage that the irregularly-shaped hole 27 of hot sand by inner core 13 inside after inner core 13 consist of and rolling moves to the other end under the impetus of oblique deflector 14 the chamber 18 that shakes out, with it simultaneously, hot sand chamber 18 rollings of shaking out along helicla flute 29 to the other end under the impetus of flight 11 that fall into urceolus 12 are mobile, be full of the cooling water by sparge pipe 26 injections this moment in water space 25 between inner core 13 and urceolus 12, the arc 24 that is driving in the cylinder corotation between inner core 13 and urceolus 12 constantly overturns, flowing down is scattered produces hydronic effect thereby cooling water is taken advantage of a situation when arc 24 is turned to the side, and water with hot sand heat exchange in sprayed to water that water space 25 flows down by water pump for sparge pipe 26 and flow back to cooling bay water in the cell body 21 and can be recycled.The air-cooled effect that is also coordinating simultaneously the air-vent 28 that is communicated in sand inlet 6 to produce, the effect that cooling procedure is reached get twice the result with half the effort.When falling in the chamber 18 that shakes out through cylinder cooling later hot sand, the chamber 18 that shakes out in by set the raising sand plate 17, connect sand launder 22 and helical blade 16 further is expelled to sand export 20 in its inside.
a kind of co-rotating type cooling drum of above-described embodiment, reasonable in design, because hot sand contacts with outer tube inner wall, and urceolus is full of the cooling medium outward, hot sand in urceolus carries out heat exchange to the mobile cooling WATER AS FLOW MEDIUM with the urceolus outside of the chamber rolling of shaking out, owing to often turning the mobile pitch of to roll in the helicla flute of hot sand in urceolus, so cool time is long, good cooling effect, the area of cooling water is large, therefore, cooling down speed is fast, in addition, hot sand can be according to cooling situation Frequency Converter Control rotating speed, and easy to maintenance, long service life, output is high, power consumption is low, power saving has boundless application prospect.