CN102543625A - Manufacture process for trap lamp tube - Google Patents
Manufacture process for trap lamp tube Download PDFInfo
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- CN102543625A CN102543625A CN2011104452447A CN201110445244A CN102543625A CN 102543625 A CN102543625 A CN 102543625A CN 2011104452447 A CN2011104452447 A CN 2011104452447A CN 201110445244 A CN201110445244 A CN 201110445244A CN 102543625 A CN102543625 A CN 102543625A
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- mercury
- tube
- fluorescent tube
- lamp tube
- trap lamp
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Abstract
The invention discloses a manufacture process for a trap lamp tube, which includes the steps: 1) preparing materials for cutting, washing and baking a tube; 2) preparing powder and powdering; 3) checking and baking the powdered tube; 4) bending the tube, bending a leg, cutting a leg tube and processing a tube shape; 5) powdering and inserting an electrode for primary packaging; 6) exhausting, testing mercury, expelling mercury and inserting another electrode for secondary packaging; 7) aging and cleaning the tube; and 8) tinning. The manufacture process is characterized in that mercury in mercury testing and expelling is solid mercury instead of liquid mercury, and cylindrical nickel cups are used as the electrodes of the lamp tube to replace traditional tungsten filaments. By the aid of the solid mercury replacing the liquid mercury, light-emitting efficiency of the lamp tube is improved, residual mercury content in the lamp tube is reduced, and environmental pollution is reduced. The cylindrical nickel cup electrodes replacing the tungsten filament electrodes enable the temperature on the surface of the lamp tube to be low when the lamp tube is in operation, so that the service life of the lamp tube is prolonged, and the lamp tube can be prevented from generating dark spaces and pollution due to heating of the tungsten filaments. Additionally, trapping effect of the whole trap lamp tube is further improved by the aid of proportioning ratio of trapping powder and the process.
Description
Technical field
The present invention relates to a kind of trap lamp fluorescent tube, especially have and lure the worm effect obviously and the trap lamp fluorescent tube manufacture craft of environmental protection.
Background technology
Now, various crops and industrial crops planting site use agricultural chemicals to kill insect in a large number, cause the ecological balance seriously to lack of proper care, and natural environment is seriously damaged, and the human survival condition receives the environmental pollution serious threat.And the immunity of using some insects repeatedly of agricultural chemicals strengthens, and causes agricultural chemicals deinsectization effect limited, forces and strengthens consumption and the toxicity of strengthening agricultural chemicals, has further aggravated the lifting of environmental pollution and deinsectization cost.Various in this case trap lamps arise at the historic moment.
But the trap lamp pipe in the trap lamp is a vitals.Be the fluorescent tube of light source trap lamp with the cold cathode in the market, cause mercury content to exceed standard, do not meet general in the world standard.This problem does not draw attention and delays and do not solve, and certainly will environment be polluted, and influences this products export trade.
Summary of the invention
The objective of the invention is to improve the pollution problem that lures worm usefulness and solve the fluorescent tube material of trap lamp.
It is following that the present invention solves the problems of the technologies described above the technical scheme that is adopted:
A kind of trap lamp fluorescent tube manufacture craft may further comprise the steps: 1) pipe cutting is washed the pipe roasted tube and is prepared 2 with material) join powder, dusting; 3) check of tube cell and baking; 4) the bend pipe clubfoot cuts the tubular processed of pin, 5) crocus, intercalative electrode one envelope, 6) exhaust, try mercury, catch up with mercury, insert another electrode two envelopes; 7) ageing and pigging, 8) zinc-plated; It is characterized in that: the mercury of step 6) pilot scale mercury when catching up with mercury adopts solid-state mercury to replace liquid mercury.
Fluorescent tube in the step 6) the exhaust car vacuumize the back with High-frequency machine in temperature 800-1000 ℃, under preferred 900 ℃ of high temperature, with solid-state mercury vaporization and the tube cell after injecting exhaust; Thereafter 140-180 ℃ of temperature, catch up with mercury under preferred 150 ℃, the mercury vapour mercury of vaporizing is injected fluorescent tube fully.
When envelope step 5) and 6) and two envelopes, electrode is to adopt the nickel cup to replace traditional tungsten filament.
Described nickel cup electrode is a tubular electrode.
When an envelope described step 5) and 6) and two envelopes, adopt the automatic disc packaging machine, be encapsulated in two ports to the nickel cup, temperature is controlled at 400-600 ℃ during encapsulation, preferred 450 ℃; Earlier implement intercalative electrode one envelope a port, again in another port exhaust, try mercury, catch up with mercury, insert another electrode two envelopes thereafter.
Step 2) dusting mainly lures the worm powder by full wide spectrum in, and full wide spectrum ultraviolet fluorescence powder is formed with the blue powder of full wide spectrum rare earth; Its component is following: the full wide spectrum 3600A or the 3800A of 72 weight portions lure the worm powder, the full wide spectrum 3750A-3800 A ultraviolet fluorescence powder of 24 weight portions, the blue powder of the full wide spectrum rare earth of 4 weight portions.
Step 2) solvent was selected pure water for use during dusting was prepared in, and solid concentration is gouache ratio: 6-20:100, preferred 10-16:100, best 11:100.
Cleaning fluid is 1 to 3 with the ratio of water when washing pipe in the step 1).
Take above-mentioned manufacture craft, compared with prior art had following advantage:
Owing to adopt solid-state mercury to replace liquid mercury, solid-state mercury converts mercury vapour under high pressure activates, after quilt is lured the worm powder fully to absorb; Its luminous efficiency, especially ultraviolet light emission rate obviously improves than liquid mercury, and can guarantee that mercury content residual in the fluorescent tube reduces; Reduce pollutant sources and advocate environmental protection; And make the product mercury content meet the international standard requirement, can strive for foreign trade, create foreign exchange.
Because nickel cup (tubular electrode) has replaced traditional tungsten filament electrode; In the ageing operation, the high frequency activation mercuryvapour through the nickel cup makes mercury lured the worm powder to absorb equably further; It is luminous than traditional light-emitting mode that passes through the electronics fluorescent material activation liquid mercury on the tungsten filament; The surface of the light tube temperature is lower during lamp works of the present invention, and this has not only prolonged the useful life of fluorescent tube, and fluorescent tube can not produce dark space and pollution that the tungsten filament heating causes.
Add the novel proportioning process that lures the worm powder, make whole lamp lure the worm effect to promote more.
Fluorescent tube of the present invention also can be used as the ordinary cold light source and uses.
Embodiment
Embodiment 1
A kind of trap lamp fluorescent tube manufacture craft may further comprise the steps: 1) pipe cutting is washed the pipe roasted tube and is prepared 2 with material) join powder, dusting; 3) check of tube cell and baking; 4) the bend pipe clubfoot cuts the tubular processed of pin, 5) crocus, intercalative electrode one envelope, 6) exhaust, try mercury, catch up with mercury, insert another electrode two envelopes; 7) ageing and pigging, 8) zinc-plated; It is characterized in that: the mercury of step 6) pilot scale mercury when catching up with mercury adopts solid-state mercury to replace liquid mercury.
Step 1) carries out preparing with material:
Preferred potassium barium material glass tube is implemented pipe cutting, is washed pipe, roasted tube; Cleaning fluid is 1 to 3 with the ratio of water when washing pipe; 350 ℃ of roasted tube temperature are dried exposed conduit with tube-baking machine;
Step 2) join powder, dusting:
The preparation dusting: dusting mainly lures the worm powder by full wide spectrum, and full wide spectrum ultraviolet fluorescence powder is formed with the blue powder of full wide spectrum rare earth; Its component is following: the full wide spectrum 3800A of 72 weight portions lures the worm powder, the full wide spectrum 3800 A ultraviolet fluorescence powders of 24 weight portions, the blue powder of the full wide spectrum rare earth of 4 weight portions; With pure water as solvent preparation dusting, gouache ratio: 11:100
Thereafter exposed conduit is sent into and implemented dusting in the powder coating machine;
The check of step 3) tube cell and baking: inspection tube cell dusting situation, the enforcement adjustment that the dusting scope is excessive is dried under 400-600 ℃ the glass tube that has been coated with the trap lamp dusting, takes off during to not following powder of tube cell; Again on tube-baking machine with 550-650 ℃ temperature roasted tube;
Step 4) bend pipe clubfoot cuts pin to tubular processed
Step 5) crocus, intercalative electrode one envelope:
The step 6) exhaust, try mercury, catch up with mercury, insert another electrode two envelopes;
When envelope step 5) and 6) and two envelopes, electrode is to adopt the nickel cup to replace traditional tungsten filament; Described nickel cup electrode is a tubular electrode
Adopt the automatic disc packaging machine to load onto tubular nickel cup electrode with one earlier behind the crocus, preferred 450 ℃ of package temperature is implemented intercalative electrode one envelope a port earlier; Thereafter, vacuumize the back at the exhaust car and under the preferred 900 ℃ of high temperature of temperature, implement to try mercury, with solid-state mercury vaporization and the tube cell after injecting exhaust with High-frequency machine; Then under preferred 150 ℃, catch up with mercury,, insert another tubular nickel cup electrode two envelopes again the intact fluorescent tube that injects fully of mercury vapour;
Step 7) ageing and pigging with the high frequency activation mercuryvapour of trap lamp fluorescent tube through the nickel cup, make mercury lured the worm powder to absorb equably further;
Step 8) is zinc-plated: behind the pigging that the metal section and part of trap lamp lamp tube ends is zinc-plated.
Embodiment 2
Among the embodiment 2 trap lamp fluorescent tube manufacture craft with embodiment 1 similar.Distinguishing slightly is step 5) and 6) in, package temperature adopts 400 ℃.The exhaust car vacuumize the back with High-frequency machine in 800 ℃ of temperature, high temperature is implemented down to try mercury, with solid-state mercury vaporization and the tube cell after injecting exhaust; Then under 140 ℃ of temperature, catch up with mercury, the mercury of will vaporizing injects fluorescent tube fully.
Step 2) its component is following in the preparation dusting: the full wide spectrum 3600A of 72 weight portions lures the worm powder, the full wide spectrum 3750A ultraviolet fluorescence powder of 24 weight portions, the blue powder of the full wide spectrum rare earth of 4 weight portions; With gouache ratio: 6:100
in the pure water as solvent preparation dusting.
Key component is with solid-state mercury rather than liquid water silver, and it is identical with embodiment 1 to use tubular nickel cup to substitute 2 in tungsten filament.
Embodiment 3
Among the embodiment 3 trap lamp fluorescent tube manufacture craft with embodiment 1 similar.Distinguishing slightly is step 5) and 6) in, package temperature adopts 600 ℃.The exhaust car vacuumize the back with High-frequency machine in 1000 ℃ of temperature, high temperature is implemented down to try mercury, with solid-state mercury vaporization and the tube cell after injecting exhaust; Then under 180 ℃ of temperature, catch up with mercury, the mercury of will vaporizing injects fluorescent tube fully.
Step 2) its component is following in the preparation dusting: the full wide spectrum 3800A of 72 weight portions lures the worm powder, the full wide spectrum 3750A ultraviolet fluorescence powder of 24 weight portions, the blue powder of the full wide spectrum rare earth of 4 weight portions; With gouache ratio: 16:100
in the pure water as solvent preparation dusting.
Key component is with solid-state mercury rather than liquid water silver, and it is identical with embodiment 1 to use tubular nickel cup to substitute 2 in tungsten filament.
Also variable increases embodiment with other data, but it is preferable to implement 1 effect.
Claims (8)
1. trap lamp fluorescent tube manufacture craft may further comprise the steps: 1) pipe cutting is washed the pipe roasted tube and is prepared 2 with material) join powder, dusting; 3) check of tube cell and baking; 4) the bend pipe clubfoot cuts the tubular processed of pin, 5) crocus, intercalative electrode one envelope, 6) exhaust, try mercury, catch up with mercury, insert another electrode two envelopes; 7) ageing and pigging, 8) zinc-plated; It is characterized in that: the mercury of step 6) pilot scale mercury when catching up with mercury adopts solid-state mercury to replace liquid mercury.
2. trap lamp fluorescent tube manufacture craft according to claim 1 is characterized in that, the fluorescent tube in the step 6) the exhaust car vacuumize the back with High-frequency machine in temperature 800-1000 ℃, under preferred 900 ℃ of high temperature, with solid-state mercury vaporization and the tube cell after injecting exhaust; Thereafter 140-180 ℃ of temperature, catch up with mercury under preferred 150 ℃, mercury vapour is injected fluorescent tube fully.
3. trap lamp fluorescent tube manufacture craft according to claim 1 and 2 is characterized in that step 5) and 6) an envelope and two envelopes the time, electrode is to adopt the nickel cup to replace traditional tungsten filament.
4. trap lamp fluorescent tube manufacture craft according to claim 3 is characterized in that, described nickel cup electrode is a tubular electrode.
5. trap lamp fluorescent tube manufacture craft according to claim 4 is characterized in that described step 5) and 6) an envelope and two envelopes the time; Adopt the automatic disc packaging machine; Be encapsulated in two ports to the nickel cup, temperature is controlled at 400-600 ℃ during encapsulation, preferred 450 ℃; Earlier implement intercalative electrode one envelope a port, again in another port exhaust, try mercury, catch up with mercury, insert another electrode two envelopes thereafter.
6. trap lamp fluorescent tube manufacture craft according to claim 5 is characterized in that step 2) in dusting mainly lure the worm powder by full wide spectrum, full wide spectrum ultraviolet fluorescence powder is formed with the blue powder of full wide spectrum rare earth; Its component is following: the full wide spectrum 3600A or the 3800A of 72 weight portions lure the worm powder, the full wide spectrum 3750A-3800 A ultraviolet fluorescence powder of 24 weight portions, the blue powder of the full wide spectrum rare earth of 4 weight portions.
7. trap lamp fluorescent tube manufacture craft according to claim 6 is characterized in that step 2) in the dusting preparation solvent select pure water for use, solid concentration is gouache ratio: 6-20:100, preferred 10-16:100, best 11:100
.
8. trap lamp fluorescent tube manufacture craft according to claim 7 is characterized in that, cleaning fluid is 1 to 3 with the ratio of water when washing pipe in the step 1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445244.7A CN102543625B (en) | 2011-12-28 | 2011-12-28 | Manufacture process for trap lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445244.7A CN102543625B (en) | 2011-12-28 | 2011-12-28 | Manufacture process for trap lamp tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102543625A true CN102543625A (en) | 2012-07-04 |
| CN102543625B CN102543625B (en) | 2015-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110445244.7A Expired - Fee Related CN102543625B (en) | 2011-12-28 | 2011-12-28 | Manufacture process for trap lamp tube |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104882349A (en) * | 2014-02-28 | 2015-09-02 | 南京泰欧科技开发有限公司 | Fluorescent lamp manufacturing process |
| CN106920736A (en) * | 2017-03-09 | 2017-07-04 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5231790A (en) * | 1992-06-16 | 1993-08-03 | Kansas State University Research Foundation | Flea trap |
| CN2187837Y (en) * | 1994-03-17 | 1995-01-18 | 吉林省农业科学院植物保护研究所 | High-voltage mercury lamp |
| CN1763887A (en) * | 2004-10-18 | 2006-04-26 | 未来产业株式会社 | Method of manufacturing fluorescent lamp |
| CN101510489A (en) * | 2009-03-16 | 2009-08-19 | 黄山新联电器工业有限公司 | Method for producing non powder-stacking, leadless mercury amalgam energy-saving tube |
| CN201708130U (en) * | 2010-06-18 | 2011-01-12 | 宜昌劲森照明电子有限公司 | Cold-cathode fluorescent lamp tube for illumination |
| CN102077817A (en) * | 2010-11-15 | 2011-06-01 | 姜岭 | Trap lamp coating powder, trap lamp manufactured by same and method for manufacturing trap lamp |
-
2011
- 2011-12-28 CN CN201110445244.7A patent/CN102543625B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5231790A (en) * | 1992-06-16 | 1993-08-03 | Kansas State University Research Foundation | Flea trap |
| CN2187837Y (en) * | 1994-03-17 | 1995-01-18 | 吉林省农业科学院植物保护研究所 | High-voltage mercury lamp |
| CN1763887A (en) * | 2004-10-18 | 2006-04-26 | 未来产业株式会社 | Method of manufacturing fluorescent lamp |
| CN101510489A (en) * | 2009-03-16 | 2009-08-19 | 黄山新联电器工业有限公司 | Method for producing non powder-stacking, leadless mercury amalgam energy-saving tube |
| CN201708130U (en) * | 2010-06-18 | 2011-01-12 | 宜昌劲森照明电子有限公司 | Cold-cathode fluorescent lamp tube for illumination |
| CN102077817A (en) * | 2010-11-15 | 2011-06-01 | 姜岭 | Trap lamp coating powder, trap lamp manufactured by same and method for manufacturing trap lamp |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104882349A (en) * | 2014-02-28 | 2015-09-02 | 南京泰欧科技开发有限公司 | Fluorescent lamp manufacturing process |
| CN106920736A (en) * | 2017-03-09 | 2017-07-04 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
| CN106920736B (en) * | 2017-03-09 | 2019-01-11 | 宜昌景晟科技有限公司 | A kind of cold cathode uv lamp packaging technology of exhaust-pipe-free |
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| Publication number | Publication date |
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| CN102543625B (en) | 2015-07-22 |
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Owner name: ZHANG ZHETAO Free format text: FORMER OWNER: WU XIANGHUA Effective date: 20150429 |
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Inventor after: Zhang Zhetao Inventor after: Zhao Zhigang Inventor after: Yin Dan Inventor after: Hu Huixiao Inventor after: Wu Xing Inventor after: Zhang Yu Inventor after: Li Hui Inventor after: Xu Bangyu Inventor after: Bai Gexuan Inventor before: Wu Xianghua |
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Free format text: CORRECT: ADDRESS; FROM: 315176 NINGBO, ZHEJIANG PROVINCE TO: 315040 NINGBO, ZHEJIANG PROVINCE Free format text: CORRECT: INVENTOR; FROM: WU XIANGHUA TO: ZHANG ZHETAO ZHAO ZHIGANG YIN DAN HU HUIXIAO WU XING ZHANG YU LI HUI XU BANGYU BAI YIXUAN |
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Effective date of registration: 20150429 Address after: 315040 Zhejiang province Ningbo City Jiangdong District Zhaohui road 389 Lane No. 9 room 304 Applicant after: Zhang Zhetao Address before: 315176, Zhejiang, Ningbo province Yinzhou District ancient town cloth Village Liang Jia, Ningbo hung hung Photoelectric Technology Co., Ltd. Applicant before: Wu Xianghua |
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Effective date of registration: 20150615 Address after: 315040 Zhejiang province Jiangdong District of Ningbo City, Zhou Meng Lane 131 North Road, No. 9 (3-18) Applicant after: The east of a river, Ningbo Sheng Chuan Design of Industrial Product Co., Ltd Address before: 315040 Zhejiang province Ningbo City Jiangdong District Zhaohui road 389 Lane No. 9 room 304 Applicant before: Zhang Zhetao |
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