CN102536388A - Double-mode exhaust silencer - Google Patents

Double-mode exhaust silencer Download PDF

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Publication number
CN102536388A
CN102536388A CN2012100351367A CN201210035136A CN102536388A CN 102536388 A CN102536388 A CN 102536388A CN 2012100351367 A CN2012100351367 A CN 2012100351367A CN 201210035136 A CN201210035136 A CN 201210035136A CN 102536388 A CN102536388 A CN 102536388A
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CN
China
Prior art keywords
cavity
noise elimination
elimination cavity
exhaust
hush tube
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Pending
Application number
CN2012100351367A
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Chinese (zh)
Inventor
杨德银
刘辉
黄进
刘路水
汤海娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Jianghuai Automobile Group Corp filed Critical Anhui Jianghuai Automobile Group Corp
Priority to CN2012100351367A priority Critical patent/CN102536388A/en
Publication of CN102536388A publication Critical patent/CN102536388A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a double-mode exhaust silencer, which comprises a cylinder, a front end cap and a back end cap. An inlet silencing tube, a middle silencing tube and an exhaust silencing tube are respectively mounted in the cylinder by the aid of a front partition plate and a back partition plate, a cavity A is formed between the front end cap and the front partition plate in the cylinder, a cavity B is formed between the front partition plate and the back partition plate, a cavity C is formed between the back partition plate and the back end cap, the front end and the back end of the middle silencing tube are respectively located in the silencing cavity A and the silencing cavity C, and an exhaust valve is mounted at the front end of the middle silencing tube. The double-mode exhaust silencer is simple in internal structure and fine in exhausting and sound reducing effect. When in an idling state, the noise of an exhaust port of a stationary vehicle is reduced by 3.5dB. The problem that the exhaust backpressure raises sharply along with increasing of rotation speed of an engine is solved, the exhaust backpressure of the complete vehicle is reduced, particularly, the exhaust backpressure is reduced by 12.3kPa at the rated power point (5500rpm/min), and the dynamic property of the engine is improved. The double-mode exhaust silencer is small in size, easy to be arranged on the complete vehicle and convenient to install and repair.

Description

The bimodal exhaust silencer
Technical field
The invention belongs to the automobile exhaust muffler technical field, be specifically related to be used for the exhaust silencer of go-anywhere vehicle (SRV).
Background technique
Early stage, the go-anywhere vehicle exhaust silencer adopted the passive silencing apparatus of impedance composite; Reach 64.8kPa at rated power point (5500rpm) exhaust back pressure during the car load test; Exceed design load (≤55kPa) 9.8kPa; Idling operation (800rpm) relief opening fixation noise 62.3dB, (≤60dB) 2.3dB, car load exhaust sound and exhaust back pressure all exceed designing requirement to exceed desired value.
Reduce exhaust sound two kinds of methods are arranged usually; The one, very complicated with internal structure design, to the He Ermuzi silencing apparatus of different frequency and quarter-wave long tube etc., and complex inner structure can make that air-flow is obstructed such as design; So just can increase the back pressure of vent systems again; The 2nd, increase the silencing apparatus volume, but receive the restriction of car load arrangement space, can't increase the silencing apparatus volume again.
Summary of the invention
In order to guarantee the existing good noise elimination effect of exhaust silencer, the exhaust back pressure of generation is again little, and the present invention provides a kind of bimodal exhaust system muffler.
Concrete architecture advances technological scheme is following:
The bimodal exhaust silencer comprises cylindrical shell 8, front cover 3 and rear end cover 9, is separately installed with intake noise reduction pipe 1, middle hush tube 2 and the hush tube 5 of giving vent to anger through preceding dividing plate 4 with rear bulkhead 6 in the cylindrical shell 8; The front end of intake noise reduction pipe 1 is positioned at front cover 3 outsides, and the rear end is positioned at noise elimination cavity C; The front end of middle hush tube 2 is positioned at noise elimination cavity A, and the rear end is positioned at noise elimination cavity C; Giving vent to anger is enclosed with shaped as frame jar 7 on the hush tube 5, and the front end of the hush tube 5 of giving vent to anger is positioned at noise elimination cavity A, and the rear end is positioned at rear end cover 9 outsides; Cavity between cylindrical shell 8 Inner Front Ends lid 3 and the preceding dividing plate 4 is noise elimination cavity A, and the cavity between preceding dividing plate 4 and the rear bulkhead 6 is noise elimination cavity B, and the cavity between rear bulkhead 6 and the rear end cover 9 is noise elimination cavity C; The front end that is positioned at the middle hush tube 2 of noise elimination cavity A is provided with drain tap.
Said drain tap comprises the valve base 10 and discoideus valve 11 of ring-type; Valve base 10 is set on the front end of middle hush tube 2; The outside correspondence of valve base 10 1 sides is provided with two projection is installed; The outside correspondence of valve 11 1 sides is provided with mounting blocks; The mounting blocks of valve 11 is installed between the projections at two of valve base 10, and is connected by bearing pin 12, is arranged with spring 13 on the bearing pin 12.
Useful technique effect of the present invention is embodied in following several aspect:
1. the middle hush tube front end of the present invention in former silencing apparatus installed a valve.During the slow-speed of revolution, valve closing, it is effective to eliminate the noise.During high rotating speed, be opened at the impact lower valve of air-flow, the air ventilation resistance reduces, so exhaust back pressure reduces.After the valve open, the airborne noise amount that produces owing to engine combustion in the tail pipe increases, but the gas current friction noise but reduces greatly.During high rotating speed, frictional noise is the main component of tail pipe noise, so global noise reduces.Compare with the traditional exhaust silencer with volume, internal structure is simple, and it is effective to subdue exhaust sound; At idling operation, relief opening fixation noise has reduced 3.5dB;
2. the present invention has eliminated along with engine speed raises the problem that exhaust back pressure raises rapidly through existing impedance composite muffler is improved; Reduced the car load exhaust back pressure; At rated power point (5500rpm), exhaust back pressure has reduced 12.3kPa, has promoted engine power performance;
3. volume of the present invention is little, arranges that on car load easily, installation, maintenance is convenient;
4. the bimodal acoustic wave filter structure is simple, and good manufacturability is prone to make.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the partial enlarged drawing of Fig. 1.
Fig. 3 is that the A of Fig. 2 is to schematic representation.
Fig. 4 is the A-A sectional view of Fig. 3.
Fig. 5 is the B-B sectional view of Fig. 4.
Fig. 6 is a valve closing state air current flow direction schematic representation.
Fig. 7 is a valve opening state air current flow direction schematic representation.
Fig. 8 is bimodal silencing apparatus and passive silencing apparatus car load relief opening fixation noise comparison diagram.
Fig. 9 is bimodal silencing apparatus and passive silencing apparatus car load exhaust back pressure comparison diagram.
Embodiment
Below in conjunction with accompanying drawing, the present invention is done to describe further through embodiment.
Embodiment:
Referring to Fig. 1, the bimodal exhaust silencer comprises cylindrical shell 8, front cover 3 and rear end cover 9, is separately installed with intake noise reduction pipe 1, middle hush tube 2 and the hush tube 5 of giving vent to anger through preceding dividing plate 4 with rear bulkhead 6 in the cylindrical shell 8; The front end of intake noise reduction pipe 1 is positioned at front cover 3 outsides, and the rear end is positioned at noise elimination cavity C; The front end of middle hush tube 2 is positioned at noise elimination cavity A, and the rear end is positioned at noise elimination cavity C; Giving vent to anger is enclosed with frame type jar 7 on the hush tube 5, and the front end of the hush tube 5 of giving vent to anger is positioned at noise elimination cavity A, and the rear end is positioned at rear end cover 9 outsides; Cavity between cylindrical shell 8 Inner Front Ends lid 3 and the preceding dividing plate 4 is noise elimination cavity A, and the cavity between preceding dividing plate 4 and the rear bulkhead 6 is noise elimination cavity B, and the cavity between rear bulkhead 6 and the rear end cover 9 is noise elimination cavity C; The front end that is positioned at the middle hush tube 2 of noise elimination cavity A is provided with drain tap.
Referring to Fig. 2~Fig. 5, drain tap comprises the valve base 10 and discoideus valve 11 of ring-type; Valve base 10 suits are welded on the front end of middle hush tube 2; The outside correspondence of valve base 10 1 sides is provided with two projection is installed; The outside correspondence of valve 11 1 sides is provided with mounting blocks; The mounting blocks of valve 11 is installed between the projections at two of valve base 10, and is connected by bearing pin 12, is set with spring 13 on the bearing pin 12.
Referring to Fig. 6 and Fig. 7, when engine speed was lower than 3000rpm, air-flow got into noise elimination cavity A; Get into noise elimination cavity A, noise elimination cavity B and noise elimination cavity C respectively through bloop on the intake noise reduction pipe 1 and caudal end egress, because rotating speed low-flow amount is little, so combustion noise accounts for main component; Valve 11 is closed, and sees Fig. 6, and noise elimination cavity A, noise elimination cavity B are expansion cavities at this moment; Because valve closing; Intake noise reduction pipe 1 tail end and noise elimination cavity C form a Helmholtz resonator, and an air-flow sound wave part that gets into noise elimination cavity C reflects back along intake noise reduction pipe 1 former road, and a part of acoustic energy is because the frictional damping effect of resonator system is converted into heat energy is absorbed.What noise elimination cavity A, noise elimination cavity B and noise elimination cavity C subdued mainly is the medium and low frequency sound pressure level that is lower than 500Hz; Air-flow behind the attenuate sound energy gets into the hush tube 5 of giving vent to anger shown in Fig. 5 direction, air-flow enters atmosphere after eliminating high-frequency noise through the frame type jar 7 of hush tube 5 outerwrap of giving vent to anger.Because throughput is little, flow velocity is low, even valve 11 is closed, the exhaust back pressure of generation is also less;
When engine speed was higher than 3000rpm, air-flow got into intake noise reduction pipe 1, gets into noise elimination cavity A, noise elimination cavity B and noise elimination cavity C then respectively, because rotating speed high gas flow amount is big; Therefore the gas current friction noise accounts for main component, and under the impact of air-flow, valve 11 is opened, and sees Fig. 7; Noise elimination cavity A, noise elimination cavity B and noise elimination cavity C all are expansion cavities at this moment, and the air communication that gets into noise elimination cavity C is crossed middle hush tube 2 by valve entering noise elimination cavity A, enters atmosphere by the hush tube 5 of giving vent to anger then; Because the air-flow path sectional area increases, flow velocity reduces, and the gas current friction noise reduces thereupon; Though combustion noise can increase, both integrate, and composite noise but reduces.Though throughput was big when rotating speed was high, because valve 11 is opened, the air-flow path sectional area increases, and flow velocity reduces, and exhaust back pressure can not rise along with the rotating speed increase becomes significantly like this.
The relief opening sound pressure level of bimodal silencing apparatus of the present invention and passive silencing apparatus (being unkitted drain tap) and car load exhaust back pressure value are seen Fig. 8 and Fig. 9 respectively; Among Fig. 8, behind the employing bimodal silencing apparatus, in the whole speed range of motor, the relief opening sound pressure level is all low than passive silencing apparatus, and (800rpm) reduced 3.5dB at idling operation, reduced 6.5dB at rated power point (5500rpm); Among Fig. 9, below 3000rpm, drain tap is closed; This moment, the bimodal silencing apparatus was more bigger than passive silencing apparatus exhaust back pressure value, but because the engine speed low-load is little at this moment, the back pressure value that increases a little is to the almost not influence of performance of motor; When 3000rpm, valve opening, the bimodal silencing apparatus is compared with passive silencing apparatus; The exhaust back pressure value obviously descends, and has reduced 12.3kPa at the rated power point; After adopting the bimodal silencing apparatus, the existing good noise elimination effect of vent systems, produced simultaneously exhaust back pressure is also low.

Claims (2)

1. bimodal exhaust silencer; Comprise cylindrical shell (8), front cover (3) and rear end cover (9), be separately installed with intake noise reduction pipe (1), middle hush tube (2) and the hush tube of giving vent to anger (5) through preceding dividing plate (4) and rear bulkhead (6) in the cylindrical shell (8); The front end of intake noise reduction pipe (1) is positioned at front cover (3) outside, and the rear end is positioned at noise elimination cavity C; The front end of middle hush tube (2) is positioned at noise elimination cavity A, and the rear end is positioned at noise elimination cavity C; Giving vent to anger is enclosed with shaped as frame jar (7) on the hush tube (5), and the front end of the hush tube of giving vent to anger (5) is positioned at noise elimination cavity A, and the rear end is positioned at rear end cover (9) outside; Cavity between cylindrical shell (8) Inner Front End lid (3) and the preceding dividing plate (4) is noise elimination cavity A, and the cavity between preceding dividing plate (4) and the rear bulkhead (6) is noise elimination cavity B, and the cavity between rear bulkhead (6) and the rear end cover (9) is noise elimination cavity C; It is characterized in that: the front end that is positioned at the middle hush tube (2) of noise elimination cavity A is provided with drain tap.
2. bimodal exhaust silencer according to claim 1 is characterized in that: said drain tap comprises the valve base (10) of ring-type and discoideus valve (11); Valve base (10) is set on the front end of middle hush tube (2); The outside correspondence of valve base (10) one sides is provided with two projection is installed; The outside correspondence of valve (11) one sides is provided with mounting blocks; The mounting blocks of valve (11) is positioned between two installation projections of valve base (10), and is connected by bearing pin (12), is arranged with spring (13) on the bearing pin (12).
CN2012100351367A 2012-02-17 2012-02-17 Double-mode exhaust silencer Pending CN102536388A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100351367A CN102536388A (en) 2012-02-17 2012-02-17 Double-mode exhaust silencer

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Application Number Priority Date Filing Date Title
CN2012100351367A CN102536388A (en) 2012-02-17 2012-02-17 Double-mode exhaust silencer

Publications (1)

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CN102536388A true CN102536388A (en) 2012-07-04

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103982269A (en) * 2014-05-21 2014-08-13 安徽江淮汽车股份有限公司 Silencer
CN104847936A (en) * 2014-02-14 2015-08-19 上海天纳克排气系统有限公司 Control valve, motor vehicle exhaust system comprising same and motor vehicle
CN106246293A (en) * 2016-09-13 2016-12-21 奇瑞汽车股份有限公司 The bimodal acoustic wave filter structure of automobile
CN106907225A (en) * 2017-04-07 2017-06-30 安徽江淮汽车集团股份有限公司 Muffler ASSY
CN109595056A (en) * 2018-11-01 2019-04-09 重庆金康新能源汽车设计院有限公司 Bimodal silencer and automobile
CN113898443A (en) * 2021-10-09 2022-01-07 宿州学院 Exhaust damping and silencing device of agricultural machinery

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200978702Y (en) * 2006-11-16 2007-11-21 上海通用汽车有限公司 Exhaust silencer of automobile
CN101289952A (en) * 2008-06-03 2008-10-22 重庆大学 Expanding cavity adjustable exhaust silencer
CN201354664Y (en) * 2009-01-16 2009-12-02 杨广洲 Variable-frequency muffler
CN202108561U (en) * 2011-06-07 2012-01-11 无锡红湖消声器有限公司 Exhaust muffler for automobile
CN202467974U (en) * 2012-02-17 2012-10-03 安徽江淮汽车股份有限公司 Double-mode exhaust silencer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200978702Y (en) * 2006-11-16 2007-11-21 上海通用汽车有限公司 Exhaust silencer of automobile
CN101289952A (en) * 2008-06-03 2008-10-22 重庆大学 Expanding cavity adjustable exhaust silencer
CN201354664Y (en) * 2009-01-16 2009-12-02 杨广洲 Variable-frequency muffler
CN202108561U (en) * 2011-06-07 2012-01-11 无锡红湖消声器有限公司 Exhaust muffler for automobile
CN202467974U (en) * 2012-02-17 2012-10-03 安徽江淮汽车股份有限公司 Double-mode exhaust silencer

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104847936A (en) * 2014-02-14 2015-08-19 上海天纳克排气系统有限公司 Control valve, motor vehicle exhaust system comprising same and motor vehicle
CN103982269A (en) * 2014-05-21 2014-08-13 安徽江淮汽车股份有限公司 Silencer
CN106246293A (en) * 2016-09-13 2016-12-21 奇瑞汽车股份有限公司 The bimodal acoustic wave filter structure of automobile
CN106246293B (en) * 2016-09-13 2018-09-21 奇瑞汽车股份有限公司 The bimodal acoustic wave filter structure of automobile
CN106907225A (en) * 2017-04-07 2017-06-30 安徽江淮汽车集团股份有限公司 Muffler ASSY
CN109595056A (en) * 2018-11-01 2019-04-09 重庆金康新能源汽车设计院有限公司 Bimodal silencer and automobile
CN113898443A (en) * 2021-10-09 2022-01-07 宿州学院 Exhaust damping and silencing device of agricultural machinery
CN113898443B (en) * 2021-10-09 2023-02-17 宿州学院 Exhaust damping and silencing device of agricultural machinery

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