CN102529171B - Angle ring preparation machine - Google Patents
Angle ring preparation machine Download PDFInfo
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- CN102529171B CN102529171B CN2012100217508A CN201210021750A CN102529171B CN 102529171 B CN102529171 B CN 102529171B CN 2012100217508 A CN2012100217508 A CN 2012100217508A CN 201210021750 A CN201210021750 A CN 201210021750A CN 102529171 B CN102529171 B CN 102529171B
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- angle ring
- preparation machine
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- press strip
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- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000001105 regulatory effect Effects 0.000 claims description 33
- 238000007514 turning Methods 0.000 claims description 20
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008676 import Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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Abstract
The invention relates to an angle ring preparation machine characterized by comprising a machine frame, a driving mechanism arranged on the machine frame, a rotating shaft driven by the driving mechanism, a blank conveying mechanism driven by the rotating shaft, and a pressing mechanism matched with the blank conveying mechanism. The angle ring preparation machine provided by the invention has outstanding substantive characteristics that through the match among the driving mechanism, the blank conveying mechanism and the pressing mechanism, angle ring blanks are pressed into standard angle ring finished products mechnically, so that the processing efficiency is improved, the human cost and the time cost are lowered, the labor intensity is reduced, and the working comfort degree of operating staff is imprived; the angle ring blanks pass through a conveying passage formed through the match between a conveying pressure wheel and a rotary table and are pressed, moreover, through the rectification to the lateral displacement of the angle ring blanks by an angle ring traverse limiting plate and the longitudinal displacement of the angle ring blanks by an angle ring rectification mechanism, the deviation of the angle ring blanks during the pressing and conveying process is avoided, and the pressing quality is improved.
Description
Technical field
The present invention relates to a kind of angle ring preparation machine.
Background technology
Transformer coil is the chief component of transformer, and transformer built-in electrical insulation spare is the main position of coil being played insulating effect, and square ring is the important leverage that increases dielectric strength at winding protruding head.Square ring must twine with electromagnetic wire draws, and at electromagnetic wire thickness with overlap above the width, and the width of cloth according to coil just can reach the rich effect of making to folding corrugation when rich electromagnetic wire turn-to-turn protect with square ring.So square ring seems simply, reality has very important effect in transformer coil, requires stricter to production and processing.At present, fold corrugation through Corrugating Machine first with cardboard during manufacturing, by manually bending, because quantity is huge, consumed very large manpower and time again, caused very large waste.
Summary of the invention
The object of the invention is to solve the problems referred to above that prior art exists and a kind of angle ring preparation machine is provided, cooperation by driving mechanism, blank conveying mechanism and briquetting machine, the mechanization of square ring blank is pressed into the square ring finished parts of standard, improve working (machining) efficiency, reduce human cost and time cost, and reduction labour intensity improves the comfort level of operating personnel's work.
Above-mentioned technical purpose of the present invention mainly solves by the following technical programs: angle ring preparation machine, it is characterized in that comprising frame, the turning cylinder that is arranged on driving mechanism on the frame, is driven by driving mechanism, the blank conveying mechanism that is driven by turning cylinder, the briquetting machine that cooperates with the blank conveying mechanism.
As further improving and replenishing technique scheme, the present invention adopts following technical measures: described driving mechanism comprises the motor that is provided with reductor, the press strip axle that is in transmission connection with turning cylinder, be arranged on the drive on the press strip axle, the driven pulley with driven shaft that cooperates with the drive transmission;
Described blank conveying mechanism comprises the conveying pinch roller that is arranged on the press strip axle and is arranged on the driven shaft and the rotating disk of its wheel rim and the wheel rim matched in clearance of carrying pinch roller that the gap between described two wheel rims is the blank transfer passage;
Described briquetting machine comprises and is arranged on the turning cylinder and squeegee roller that its card edge cooperates with the card marginal gap of rotating disk that the passage between the described two card edges is the compacting passage.
Cooperate a square ring deviation correction mechanism on the described briquetting machine.
Described square ring deviation correction mechanism comprise be arranged on the driven shaft and with the price fixing of the card matched in clearance of rotating disk, be arranged on the price fixing and be positioned at the correction regulating shaft of described rotating disk one side far away, be arranged at the roller of correction regulating shaft end, the face that rolls of described roller extends in the compacting passage.
Described correction regulating shaft comprises compression axis, is enclosed within the stage clip on the compression axis, is set in the clamping sleeve of compression axis and stage clip periphery, and the pressure regulation part that is arranged on compression axis adjusted stage clip, and described roller 12 is arranged on the end of compression axis by the roller seat.
The roller of described correction regulating shaft, cooperation and roller seat are at least two groups, one group of import department that is arranged on corresponding to the blank transfer passage, one group of exit that is arranged on corresponding to the blank transfer passage.
Described press strip axle is provided with the transfer passage thickness adjusting mechanism, and described transfer passage thickness adjusting mechanism is at least two groups, lays respectively to carry the pinch roller both sides.
Described driven shaft be provided with cooperate with rotating disk and the traversing position-arresting disk of position adjustable square ring, rim is provided with the adjusting flange collar on it, regulates flange collar and cooperates with the wheel rim of rotating disk.
Every group of described transfer passage thickness adjusting mechanism comprise the bearing that is arranged on the press strip axle and with the bearing block of bearing fit, be fixed on the bearing block regulating shaft, be enclosed within the adjusting spring on the regulating shaft, and be arranged on the regulating part that the regulating shaft adjusted is regulated spring.
Described reductor delivery end and turning cylinder are the band transmission; Between described turning cylinder and the press strip axle, all adopt the meshing gear transmission between press strip axle and the driven pulley, described drive and driven pulley are the gear that is meshed.
The present invention has outstanding substantive distinguishing features: 1, pass through the cooperation of driving mechanism, blank conveying mechanism and briquetting machine, the mechanization of square ring blank is pressed into the square ring finished parts of standard, improve working (machining) efficiency, reduce human cost and time cost, and reduction labour intensity improves the comfort level of operating personnel's work; 2, the square ring blank forms transfer passage by the cooperation of carrying pinch roller and rotating disk and enters compacting work, and cooperate the traversing position-arresting disk subtending ring of square ring blank lateral displacement correction, and cooperate square ring deviation correction mechanism subtending ring blank to carry out the correction of length travel, avoid the square ring blank in the compacting transmission course, to be offset, improve the compacting quality; 3, by the extruding compacting square ring blank of rotating disk and squeegee roller card, make it form the square ring finished product of standard; 4,, correction regulating shaft adjustable in the traversing position-arresting disk of square ring position regulated under the acting in conjunction of the relative turntable surface distance of roller and transfer passage thickness adjusting mechanism and regulated according to different square ring sizes, thickness, improves versatility.
Description of drawings
Fig. 1 is a kind of sectional structure schematic diagram of the present invention.
Fig. 2 is perspective view of the present invention.
Fig. 3 is the structural representation of price fixing among the present invention.
Fig. 4 be among Fig. 3 A-A to structural representation.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: angle ring preparation machine as depicted in figs. 1 and 2, comprises frame 1, the turning cylinder 3 that is arranged on driving mechanism on the frame, is driven by driving mechanism, the blank conveying mechanism that is driven by turning cylinder 3, the briquetting machine that cooperates with the blank conveying mechanism.
Specifically:
As depicted in figs. 1 and 2, driving mechanism comprises the motor that is provided with reductor 2, with the press strip axle 4 that turning cylinder 3 is in transmission connection, is arranged on the drive 5 on the press strip axle 4, the driven pulley 6 with driven shaft 7 that cooperates with drive 5 transmissions;
The blank conveying mechanism comprise the conveying pinch roller 8 that is arranged on the press strip axle 4 and be arranged on the driven shaft 7 and rotating disk 9, two wheel rims of its wheel rim and the wheel rim matched in clearance of carrying pinch roller 8 between the gap be the blank transfer passage;
Briquetting machine comprises and is arranged on the turning cylinder 3 and squeegee roller 10 that its card edge cooperates with the card marginal gap of rotating disk 9 that the passage between the described two card edges is the compacting passage.
Vertically be offset for fear of square ring, cooperate a square ring deviation correction mechanism on the briquetting machine.
Specifically, the square ring deviation correction mechanism comprise be arranged on the driven shaft 7 and with the price fixing 11 of the card matched in clearance of rotating disk 6, be arranged on the price fixing 11 and be positioned at the correction regulating shaft 20 of described rotating disk 6 one sides far away, be arranged at the roller 12 of correction regulating shaft end, the face that rolls of described roller 12 extends in the compacting passage.
Wherein, correction regulating shaft 20 comprises compression axis 13, is enclosed within the stage clip 14 on the compression axis 13, is set in the clamping sleeve 15 of compression axis 13 and stage clip 14 peripheries, and the pressure regulation part 16 that is arranged on compression axis 13 adjusted stage clips 14, described roller 12 is arranged on the end of compression axis 13 by the roller seat.
In order to improve rectifying effect, correction regulating shaft 20, the roller 12 and the roller seat that cooperate are at least two groups, show as shown in Figure 3 and be provided with five groups, the label of mark 26 is for being used for installing the installing hole of correction regulating shaft 20 in the diagram, in conjunction with shown in Figure 4, corresponding to each installing hole one group of square ring deviation correction mechanism is set.Wherein, one group of import department that is arranged on corresponding to the blank transfer passage, one group of exit that is arranged on corresponding to the blank transfer passage.
In order to be applicable to the compacting to the square ring blank of different-thickness, press strip axle 4 is provided with the transfer passage thickness adjusting mechanism.The transfer passage thickness adjusting mechanism is two groups, lays respectively to carry pinch roller 8 both sides.
Every group of transfer passage thickness adjusting mechanism comprises that the bearing that is arranged on the press strip axle 4 reaches and the bearing block 19 of bearing fit, be fixed on the regulating shaft 21 on the bearing block 19, be enclosed within the adjusting spring 22 on the regulating shaft 21, and be arranged on the regulating part 23 that regulating shaft 21 adjusted are regulated spring 22.
Laterally be offset for fear of square ring, as depicted in figs. 1 and 2, driven shaft 7 is provided with and rotating disk 9 cooperate and the traversing position-arresting disks 24 of position adjustable square ring, and rim is provided with the adjusting flange collar on it, regulates flange collar and cooperates with the wheel rim of rotating disk 9.Regulating flange collar is the width of square ring one sidewall apart from carrying the distance between the pinch roller 8.
For the transmission interlock is operated steadily reliably, reductor 2 delivery ends and turning cylinder 3 are the band transmission; Between described turning cylinder 3 and the press strip axle 4, all adopt the meshing gear transmission between press strip axle 4 and the driven pulley 7, described drive 5 and the gear of driven pulley 6 for being meshed.
Prepare the square ring blank, at first, determine as requested the size of square ring finished parts bending, regulate the traversing position-arresting disk 24 of square ring to the distance of rotating disk 9 and the fixing traversing position-arresting disk 24 of square ring; Then, regulate the transfer passage thickness adjusting mechanism according to the thickness of square ring blank, last, regulate the square ring deviation correction mechanism and avoid wandering off for the sidewall that compresses the square ring blank.To be regulated complete, open three phase mains, by reductor 2(direct connected type cycloid pin wheel reductor) drive belt 27 turning cylinder 3 is rotated, turning cylinder 3 drives press strip axle 4 and rotates, drive (pinion) 5 is housed on the press strip axle 4, drive 5 drives the driven pulley 6(gear wheel with its engagement) rotate, and drive driven shaft 7 rotates, on driven shaft 7, cooperate drive rotating disk 9 to rotate by key, the square ring blank is by the wheel rim of rotating disk 9 and the clamping square ring blank transfer passage of the wheel rim of carrying pinch roller 8, then, compacting square ring blank under the cooperation of rotating disk 9 and squeegee roller 10, the square ring that compacting is finished is finished the compacting work of square ring blank along with rotating disk 9 outlet output from the blank transfer passage under the effect of square ring deviation correction mechanism and conveying pinch roller.
Claims (9)
1. angle ring preparation machine is characterized in that comprising frame (1), the turning cylinder (3) that is arranged on driving mechanism on the frame, is driven by driving mechanism, the blank conveying mechanism that is driven by turning cylinder (3), the briquetting machine that cooperates with the blank conveying mechanism;
Described driving mechanism comprises the motor that is provided with reductor (2), with the press strip axle (4) that turning cylinder (3) is in transmission connection, is arranged on the drive (5) on the press strip axle (4), the driven pulley (6) of the band driven shaft (7) that cooperates with drive (5) transmission;
Described blank conveying mechanism comprises the conveying pinch roller (8) that is arranged on the press strip axle (4) and is arranged on driven shaft (7) upward and the rotating disk (9) of the wheel rim matched in clearance of its wheel rim and conveying pinch roller (8) that the gap between described two wheel rims is the blank transfer passage;
Described briquetting machine comprises and is arranged on the squeegee roller (10) that turning cylinder (3) is upper and its card edge cooperates with the card marginal gap of rotating disk (9) that the passage between the described two card edges is to suppress passage.
2. angle ring preparation machine according to claim 1 is characterized in that cooperating on the described briquetting machine square ring deviation correction mechanism.
3. angle ring preparation machine according to claim 2, it is characterized in that described square ring deviation correction mechanism comprise be arranged on driven shaft (7) upper and with the price fixing (11) of the card matched in clearance of rotating disk (6), be arranged on price fixing (11) and go up and be positioned at the correction regulating shaft (20) of described rotating disk (6) one sides far away, be arranged at the roller (12) of correction regulating shaft end, the face that rolls of described roller (12) extends in the compacting passage.
4. angle ring preparation machine according to claim 3, it is characterized in that described correction regulating shaft (20) comprises compression axis (13), be enclosed within the stage clip (14) on the compression axis (13), be set in the peripheral clamping sleeve (15) of compression axis (13) and stage clip (14), and the pressure regulation part (16) that is arranged on compression axis (13) adjusted stage clip (14), described roller (12) is arranged on the end of compression axis (13) by the roller seat.
5. angle ring preparation machine according to claim 4, the roller (12) and the roller seat that it is characterized in that described correction regulating shaft, cooperation are at least two groups, one group of import department that is arranged on corresponding to the blank transfer passage, one group of exit that is arranged on corresponding to the blank transfer passage.
6. angle ring preparation machine according to claim 1 is characterized in that described press strip axle (4) is provided with the transfer passage thickness adjusting mechanism, and described transfer passage thickness adjusting mechanism is at least two groups, lays respectively to carry pinch roller (8) both sides.
7. angle ring preparation machine according to claim 6, it is characterized in that every group of described transfer passage thickness adjusting mechanism comprises that the bearing that is arranged on the press strip axle (4) reaches and the bearing block (19) of bearing fit, be fixed on the regulating shaft (21) on the bearing block (19), be enclosed within the adjusting spring (22) on the regulating shaft (21), and be arranged on the regulating part (23) that regulating shaft (21) adjusted is regulated spring (22).
8. angle ring preparation machine according to claim 7, it is characterized in that described driven shaft (7) be provided with cooperate with rotating disk (9) and the traversing position-arresting disk of position adjustable square ring (24), rim is provided with the adjusting flange collar on it, regulates flange collar and cooperates with the wheel rim of rotating disk (9).
9. angle ring preparation machine according to claim 1 is characterized in that described reductor (2) delivery end and turning cylinder (3) are the band transmission; Between described turning cylinder (3) and the press strip axle (4), all adopt the meshing gear transmission between press strip axle (4) and the driven pulley (7), described drive (5) and driven pulley (6) gear for being meshed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100217508A CN102529171B (en) | 2012-01-31 | 2012-01-31 | Angle ring preparation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100217508A CN102529171B (en) | 2012-01-31 | 2012-01-31 | Angle ring preparation machine |
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| Publication Number | Publication Date |
|---|---|
| CN102529171A CN102529171A (en) | 2012-07-04 |
| CN102529171B true CN102529171B (en) | 2013-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100217508A Active CN102529171B (en) | 2012-01-31 | 2012-01-31 | Angle ring preparation machine |
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| Country | Link |
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| CN (1) | CN102529171B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1065843A (en) * | 1962-12-10 | 1967-04-19 | Licentia Gmbh | Method of producing an angle ring |
| DE2738611A1 (en) * | 1977-08-26 | 1979-03-01 | Transformatoren Union Ag | DEVICE FOR MOLDING EDGE PROTECTION ANGLE FROM PRESSBOARD FOR DISC COILS OF TRANSFORMER AND THROTTLE WINDINGS |
| CN2062277U (en) * | 1990-01-22 | 1990-09-19 | 河北省保定变压器厂 | Shaping machine for angle ring |
| CN101783233A (en) * | 2009-08-18 | 2010-07-21 | 湖南广信电工科技股份有限公司 | Process for producing insulating end ring of transformer |
| CN202037218U (en) * | 2011-03-24 | 2011-11-16 | 辽宁省电力有限公司朝阳供电公司 | Coil small angle ring pressing machine |
| CN202556798U (en) * | 2012-01-31 | 2012-11-28 | 卧龙电气集团股份有限公司 | Angle ring preparation machine |
-
2012
- 2012-01-31 CN CN2012100217508A patent/CN102529171B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1065843A (en) * | 1962-12-10 | 1967-04-19 | Licentia Gmbh | Method of producing an angle ring |
| DE2738611A1 (en) * | 1977-08-26 | 1979-03-01 | Transformatoren Union Ag | DEVICE FOR MOLDING EDGE PROTECTION ANGLE FROM PRESSBOARD FOR DISC COILS OF TRANSFORMER AND THROTTLE WINDINGS |
| CN2062277U (en) * | 1990-01-22 | 1990-09-19 | 河北省保定变压器厂 | Shaping machine for angle ring |
| CN101783233A (en) * | 2009-08-18 | 2010-07-21 | 湖南广信电工科技股份有限公司 | Process for producing insulating end ring of transformer |
| CN202037218U (en) * | 2011-03-24 | 2011-11-16 | 辽宁省电力有限公司朝阳供电公司 | Coil small angle ring pressing machine |
| CN202556798U (en) * | 2012-01-31 | 2012-11-28 | 卧龙电气集团股份有限公司 | Angle ring preparation machine |
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| Publication number | Publication date |
|---|---|
| CN102529171A (en) | 2012-07-04 |
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Effective date of registration: 20190423 Address after: 750000 No. 221 Xingyuan Road, Xingqing District, Yinchuan City, Ningxia Hui Autonomous Region Patentee after: WOLONG ELECTRIC YINCHUAN TRANSFORMER Co.,Ltd. Address before: 312300 No. 1801 Renmin West Road, Shangyu City, Shaoxing City, Zhejiang Province Co-patentee before: WOLONG ELECTRIC YINCHUAN TRANSFORMER Co.,Ltd. Patentee before: WOLONG ELECTRIC GROUP Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Corner ring preparation machine Effective date of registration: 20231127 Granted publication date: 20130529 Pledgee: Ningxia East Guarantee Co.,Ltd. Pledgor: WOLONG ELECTRIC YINCHUAN TRANSFORMER Co.,Ltd. Registration number: Y2023640000044 |