CN205651656U - What V took infantees machine leads cloth structure - Google Patents
What V took infantees machine leads cloth structure Download PDFInfo
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- CN205651656U CN205651656U CN201620425800.2U CN201620425800U CN205651656U CN 205651656 U CN205651656 U CN 205651656U CN 201620425800 U CN201620425800 U CN 201620425800U CN 205651656 U CN205651656 U CN 205651656U
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Abstract
Description
技术领域technical field
本实用新型涉及一种V带包布机,具体涉及一种V带包布机的牵布结构。The utility model relates to a V-belt wrapping machine, in particular to a cloth pulling structure of the V-belt wrapping machine.
背景技术Background technique
包布作业是橡胶V带生产的一道重要工序,橡胶V带包布作业主要是在带芯覆完底胶后,通过包布装置再包覆一定规格的胶布。橡胶V带包布作业包括里层包布和外层包布。The wrapping operation is an important process in the production of rubber V-belts. The wrapping operation of rubber V-belts is mainly to cover the belt core with a certain specification of adhesive tape through the wrapping device after the primer is covered. The rubber V-belt wrapping operation includes inner wrapping and outer wrapping.
目前现有的V带包布机通常为人工包布,并且目前的V带包布机一次只能供应一条布条,为一条V带提供包补作业所需的布条,其一次只能包一条V带,工作效率低,单位时间产出率不高。另一方面,目前的V带包布机在包布的过程中,需要工作人员将布条扶住,防止布条跑偏,而影响V带的使用寿命;但人工操作防止布条跑偏不仅劳动强度大,而且防止布条跑偏的效果不佳,产品质量稳定性差。At present, the existing V-belt wrapping machine is usually manual wrapping, and the current V-belt wrapping machine can only supply one strip of cloth at a time, and provide the cloth strips required for the wrapping operation for one V-belt, which can only wrap at one time. A V-belt has low work efficiency and low output per unit time. On the other hand, the current V-belt cloth wrapping machine needs staff to hold the cloth strips during the cloth wrapping process to prevent the cloth strips from running off, which will affect the service life of the V-belt; The labor intensity is high, and the effect of preventing the deviation of the cloth strips is not good, and the product quality stability is poor.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中存在的不足,提供一种操作便捷,工作效率高,并可有效避免包布作业中出现的布条跑偏的问题的V带包布机的牵布结构。The purpose of this utility model is to overcome the deficiencies in the prior art, to provide a V-belt cloth wrapping machine with convenient operation, high work efficiency, and can effectively avoid the problem of strip deviation in the cloth wrapping operation. cloth structure.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种V带包布机的牵布结构包括机架、布条防跑偏装置、设置在机架上的横向牵引导轨、可滑动设置在横向牵布导轨上的牵布平台、用于推移牵布平台的横向牵引气缸、设置在牵布平台上并与横向牵引导轨相垂直的第一纵向牵引导轨及第二纵向牵引导轨、可滑动设置在第一纵向牵布导轨上的第一牵布滑槽动板、若干并排设置在牵布滑槽动板上表面的里布牵布槽、用于推移第一牵布滑槽动板的第一纵向牵引气缸、可滑动设置在第二纵向牵布导轨上的第二牵布滑槽动板、若干并排设置在牵布滑槽动板上表面的外布牵布槽及用于推移第二牵布滑槽动板的第二纵向牵引气缸,所述里布牵布槽的长度方向与第一纵向牵引导轨相平行,外布牵布槽的长度方向与第二纵向牵引导轨相平行;所述布条防跑偏装置包括设置在机架上的托布杆、设置在牵布平台上的里布防跑偏机构及外布防跑偏机构。A cloth pulling structure of a V-belt cloth wrapping machine includes a frame, a cloth strip anti-deviation device, a lateral traction guide rail arranged on the frame, a cloth pulling platform slidably arranged on the lateral cloth pulling guide rail, and a cloth pulling platform for pushing and pulling The horizontal traction cylinder of the cloth platform, the first longitudinal traction guide rail and the second longitudinal traction guide rail arranged on the cloth drafting platform and perpendicular to the transverse traction guide rail, the first cloth traction slide slidably arranged on the first longitudinal traction guide rail Groove moving plate, several inner cloth pulling grooves arranged side by side on the upper surface of the cloth pulling chute moving plate, the first longitudinal traction cylinder for pushing the first pulling cloth chute moving plate, slidably arranged on the second longitudinal pulling cloth The moving plate of the second pulling chute on the guide rail, several outer cloth pulling grooves arranged side by side on the upper surface of the moving plate of the pulling chute, and the second longitudinal traction cylinder for pushing the moving plate of the second pulling chute, the The length direction of the inner cloth pulling groove is parallel to the first longitudinal traction guide rail, and the length direction of the outer cloth pulling groove is parallel to the second longitudinal traction guide rail; the cloth strip anti-deviation device includes a The cloth support bar, the inner cloth anti-deviation mechanism and the outer cloth anti-deviation mechanism arranged on the cloth pulling platform.
本方案的牵布结构具有若干里布牵布槽及外布牵布槽,其可以同时供应若干条布条,为若干条V带提供包补作业所需的布条,可有效提高工作效率。另外,还可以无间断的进行橡胶V带的里层包布作业和外层包布作业,其操作便捷、进一步提高工作效率。The cloth drawing structure of this scheme has several inner cloth drawing grooves and outer cloth drawing grooves, which can supply several cloth strips at the same time, and provide cloth strips required for covering and repairing operations for several V-belts, which can effectively improve work efficiency. In addition, the inner layer wrapping operation and the outer layer wrapping operation of the rubber V-belt can also be carried out without interruption, which is convenient to operate and further improves work efficiency.
另一方面,布条防跑偏装置还可以有防止包布作业中出现的布条跑偏问题,从而有效解决因布条跑偏而影响V带的包布质量及使用寿命的问题。On the other hand, the anti-deviation device for cloth strips can also prevent the deviation of the cloth strips during the wrapping operation, thereby effectively solving the problem that the wrapping quality and service life of the V-belt are affected by the deviation of the cloth strips.
作为优选,里布防跑偏机构包括设置在牵布平台上并位于里布牵布槽上方的第一滑轨、可滑动设置在第一滑轨上的第一滑动支架、用于推移第一滑动支架的第一推移气缸、位于第一滑动支架下方的第一卡位轮杆及设置在第一滑动支架上用于升降第一卡位轮杆的第一支架升降气缸,所述第一滑轨与里布牵布槽的长度方向相平行,所述第一卡位轮杆与横向牵引导轨相平行,第一卡位轮杆位于托布杆的上方,第一卡位轮杆上设有若干与里布牵布槽一一对应的卡位轮组,每组卡位轮组包括左、右两个设置在第一卡位轮杆上的卡位轮,且卡位轮的边缘设有与托布杆相对应的让位卡口。Preferably, the lining anti-deviation mechanism includes a first slide rail arranged on the cloth pulling platform and above the lining groove, a first slide bracket slidably arranged on the first slide rail, and used to push the first slide The first push cylinder of the bracket, the first clamping wheel rod located below the first sliding bracket and the first bracket lifting cylinder arranged on the first sliding bracket for lifting the first clamping wheel rod, the first slide rail Parallel to the length direction of the lining groove, the first locking wheel bar is parallel to the lateral traction guide rail, the first locking wheel bar is located above the supporting cloth bar, and several There are one-to-one locking wheel sets corresponding to the lining grooves. Each set of locking wheels includes two left and right locking wheels arranged on the first locking wheel bar, and the edges of the locking wheels are provided with Corresponding to the relief bayonet of the top bar.
本方案的里布防跑偏机构可以有防止里布包布作业中出现的布条跑偏问题,从而有效解决因布条跑偏而影响V带的包布质量及使用寿命的问题。The lining anti-deviation mechanism of this solution can prevent the deviation of the cloth strips in the lining cloth wrapping operation, thereby effectively solving the problem of affecting the wrapping quality and service life of the V-belt due to the deviation of the cloth strips.
作为优选,外布防跑偏机构包括设置在牵布平台上并位于外布牵布槽上方的第二滑轨、可滑动设置在第二滑轨上的第二滑动支架、设置在第二滑动支架上用于推移第二滑动支架的第二推移气缸、位于第二滑动支架下方的第二卡位轮杆及用于升降第二卡位轮杆的第二支架升降气缸,所述第二滑轨与外布牵布槽的长度方向相平行,所述第二卡位轮杆与横向牵引导轨相平行,第二卡位轮杆位于托布杆的上方,所述第二卡位轮杆上设有若干与外布牵布槽一一对应的卡位轮组,每组卡位轮组包括左、右两个设置在第二卡位轮杆上的卡位轮,且卡位轮的边缘设有与托布杆相对应的让位卡口。Preferably, the outer cloth anti-deviation mechanism includes a second slide rail arranged on the cloth pulling platform and above the outer cloth pulling groove, a second sliding bracket slidably arranged on the second sliding rail, and a second sliding bracket arranged on the second sliding bracket. The second push cylinder used to push the second sliding bracket, the second clamping wheel rod located below the second sliding bracket and the second bracket lifting cylinder used to lift the second clamping wheel rod, the second slide rail It is parallel to the length direction of the outer cloth pulling groove, the second clamping wheel rod is parallel to the lateral traction guide rail, the second clamping wheel rod is located above the cloth rod, and the second clamping wheel rod is provided with There are a number of locking wheel sets corresponding to the outer cloth pulling grooves one by one, and each set of locking wheel sets includes two left and right locking wheels arranged on the second locking wheel bar, and the edges of the locking wheels are set There is a relief bayonet corresponding to the handle bar.
本方案的外布防跑偏机构可以有防止外布包布作业中出现的布条跑偏问题,从而有效解决因布条跑偏而影响V带的包布质量及使用寿命的问题。The anti-deviation mechanism of the outer cloth of this solution can prevent the deviation of the cloth strips in the outer cloth wrapping operation, thereby effectively solving the problem of affecting the quality and service life of the V-belt wrapping due to the deviation of the cloth strips.
作为优选,牵布平台上设有里布切割装置,所述里布切割装置包括设置在牵布平台上并位于里布牵布槽下方的第一下压布块、位于第一下压布块上方的第一上压布块、用于升降第一上压布块的第一压布块升降气缸、设置在牵布平台上的第一切割导轨、可沿第一切割导轨的第一刀片伸缩平台及用于推移第一刀片伸缩平台的第一伸缩气缸,所述第一切割导轨与里布牵布槽的长度方向之间呈45度夹角分布,所述第一上压布块的下表面设有若干与里布牵布槽一一对应的第一上切割导槽,所述第一下压布块上设有若干与第一上切割导槽一一对应的第一下切割导槽,第一上切割导槽及第一下切割导槽与第一切割导轨相平行,第一下切割导槽贯穿第一下压布块的上下表面,所述第一刀片伸缩平台上设有若干与第一下切割导槽一一对应的第一切刀。As a preference, a lining cutting device is provided on the drawing platform, and the lining cutting device includes a first pressing block arranged on the drawing platform and located below the lining groove, a first pressing block located on the first pressing block The first upper cloth pressing block above, the first cloth pressing block lifting cylinder used to lift the first upper pressing cloth block, the first cutting guide rail set on the cloth pulling platform, and the first blade that can be stretched along the first cutting guide rail The platform and the first telescopic cylinder used to push the first blade telescopic platform, the first cutting guide rail and the length direction of the lining cloth pulling groove are distributed at an angle of 45 degrees, and the lower part of the first upper pressing cloth block The surface is provided with a number of first upper cutting guide grooves which correspond one-to-one to the lining cloth pulling grooves, and the first lower pressing cloth block is provided with a plurality of first lower cutting guide grooves which correspond to the first upper cutting guide grooves one-to-one , the first upper cutting guide groove and the first lower cutting guide groove are parallel to the first cutting guide rail, the first lower cutting guide groove runs through the upper and lower surfaces of the first pressing cloth block, and the telescopic platform of the first blade is provided with several The first cutter corresponding to the first lower cutting guide groove one by one.
作为优选,牵布平台上还设有外布切割装置,所述外布切割装置包括设置在牵布平台上并位于外布牵布槽下方的第二下压布块、位于第二下压布块上方的第二上压布块、用于升降第二上压布块的第二压布块升降气缸、设置在牵布平台上的第二切割导轨、可沿第二切割导轨的第二刀片伸缩平台及用于推移第二刀片伸缩平台的第二伸缩气缸,所述第二切割导轨与外布牵布槽的长度方向之间呈45度夹角分布,所述第二上压布块的下表面设有若干与外布牵布槽一一对应的第二上切割导槽,所述第二下压布块上设有若干与第二上切割导槽一一对应的第二下切割导槽,第二上切割导槽及第二下切割导槽与第二切割导轨相平行,第二下切割导槽贯穿第二下压布块的上下表面,所述第二刀片伸缩平台上设有若干与第二下切割导槽一一对应的第二切刀。As a preference, an outer cloth cutting device is also provided on the cloth drawing platform, and the outer cloth cutting device includes a second lower cloth pressing block arranged on the cloth drawing platform and located below the outer cloth drawing groove, The second upper cloth pressing block above the cloth block, the second cloth pressing block lifting cylinder for lifting the second upper cloth pressing block, the second cutting guide rail set on the cloth pulling platform, and the second blade that can follow the second cutting guide rail The telescopic platform and the second telescopic cylinder for pushing the second blade telescopic platform, the second cutting guide rail and the length direction of the outer cloth pulling groove are distributed at an angle of 45 degrees, and the second upper pressing cloth block The lower surface is provided with a plurality of second upper cutting guide grooves corresponding to the outer cloth pulling grooves one by one, and the second lower pressing cloth block is provided with a plurality of second lower cutting guide grooves corresponding to the second upper cutting guide grooves one by one. Groove, the second upper cutting guide groove and the second lower cutting guide groove are parallel to the second cutting guide rail, the second lower cutting guide groove runs through the upper and lower surfaces of the second pressing cloth block, and the telescopic platform of the second blade is provided with A plurality of second cutting knives corresponding one-to-one to the second lower cutting guide grooves.
作为优选,里布牵布槽内设有偏心里布止回轮,偏心里布止回轮通过轴杆可转动的设置在里布牵布槽内,偏心里布止回轮的端部抵靠在里布牵布槽的底面上;所述外布牵布槽内设有偏心外布止回轮,偏心外布止回轮通过轴杆可转动设置在外布牵布槽内,偏心外布止回轮的端部抵靠在里布牵布槽的底面上。As a preference, an eccentric inner cloth non-return wheel is provided in the lining cloth pulling groove, and the eccentric inner cloth non-return wheel is rotatably arranged in the lining cloth pulling groove through a shaft, and the end of the eccentric inner cloth non-return wheel is against the On the bottom surface of the inner cloth pulling groove; the outer cloth pulling groove is provided with an eccentric outer cloth non-return wheel. The end of the return wheel leans against the bottom surface of the lining groove.
作为优选,机架上设有竖直导杆,竖直导杆上设有可沿竖直导杆升降的包布平台,包布平台下方设有用于升降包布平台的平台升降气缸,所述托布杆设置在包布平台上。As preferably, the frame is provided with a vertical guide rod, and the vertical guide rod is provided with a wrapping platform that can be lifted along the vertical guide rod, and a platform lifting cylinder for lifting the wrapping platform is provided below the wrapping platform. The cloth bar is arranged on the wrapping platform.
本方案的条位置检测装置及布条纠偏装置可以对布条进行纠偏,从而进一步避免因布条跑偏而影响V带的质量及使用寿命的问题。The strip position detecting device and the cloth strip deviation correcting device of this solution can correct the deviation of the cloth strips, thereby further avoiding the problem that the quality and service life of the V-belt are affected by the deviation of the cloth strips.
本实用新型的有益效果是:具有操作便捷,工作效率高的特点,并可有效避免包布作业中出现的布条跑偏问题。The beneficial effect of the utility model is: it has the characteristics of convenient operation and high work efficiency, and can effectively avoid the problem of cloth strip deviation occurring in the cloth wrapping operation.
附图说明Description of drawings
图1是本实用新型实施例1的V带包布机的一种结构示意图。Fig. 1 is a kind of structural representation of the V-belt wrapping machine of the utility model embodiment 1.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图1中A-A处的剖视图。Fig. 3 is a cross-sectional view at A-A in Fig. 1 .
图4是图1中B-B处的剖视图。Fig. 4 is a cross-sectional view at B-B in Fig. 1 .
图5是图4中D处的局部放大图。FIG. 5 is a partial enlarged view at D in FIG. 4 .
图6是图1中C-C处的剖视图。Fig. 6 is a cross-sectional view at C-C in Fig. 1 .
图7是本实用新型实施例1的布条防跑偏装置处的一种结构示意图。Fig. 7 is a schematic structural view of the anti-deviation device for cloth strips in Embodiment 1 of the present utility model.
图8是图7的俯视图。FIG. 8 is a top view of FIG. 7 .
图9是图7的左视图。Fig. 9 is a left side view of Fig. 7 .
图10是本实用新型实施例1的包布装置处的一种结构示意图。Fig. 10 is a schematic structural view of the wrapping device in Embodiment 1 of the present utility model.
图11是图10中E-E处的剖视图。Fig. 11 is a cross-sectional view at E-E in Fig. 10 .
图12是图10中F-F处的剖视图。Fig. 12 is a cross-sectional view at F-F in Fig. 10 .
图13是图10中G-G处的剖视图。Fig. 13 is a cross-sectional view at G-G in Fig. 10 .
图14是图10中H-H处的剖视图。Fig. 14 is a cross-sectional view at H-H in Fig. 10 .
图15是本实用新型实施例1中的V带包布机在实际使用过程中的布条防跑偏装置处的一种局部结构示意图。Fig. 15 is a schematic diagram of a partial structure of the cloth strip anti-deviation device during actual use of the V-belt cloth wrapping machine in Example 1 of the present utility model.
具体实施方式detailed description
下面结合附图与具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
实施例1:如图1、图2所示,一种V带包布机包括机架1、挂布装置2、牵布结构3及V带安装装置8。牵布结构包括布机架及条防跑偏装置6。本实施例的牵布结构的机架即为V带包布机的机架。V带安装装置与挂布装置位于牵布装置的相对两侧。Embodiment 1: As shown in Fig. 1 and Fig. 2, a V-belt wrapping machine includes a frame 1, a cloth hanging device 2, a cloth pulling structure 3 and a V-belt installation device 8. The cloth pulling structure comprises a cloth frame and an anti-deviation device 6 . The frame of the cloth-drawing structure of the present embodiment is the frame of the V-belt wrapping machine. The V-belt installation device and the cloth hanging device are located on opposite sides of the cloth pulling device.
如图1、图2、图4、图5所示,牵布装置还包括设置在机架上的横向牵引导轨31、可滑动设置在横向牵布导轨上的牵布平台31、用于推移牵布平台的横向牵引气缸33、设置在牵布平台上并与横向牵引导轨相垂直的第一纵向牵引导轨37及第二纵向牵引导轨371、可滑动设置在第一纵向牵布导轨上的第一牵布滑槽动板38、若干并排设置在牵布滑槽动板上表面的里布牵布槽34、用于推移第一牵布滑槽动板的第一纵向牵引气缸39、可滑动设置在第二纵向牵布导轨上的第二牵布滑槽动板381、若干并排设置在牵布滑槽动板上表面的外布牵布槽341及用于推移第二牵布滑槽动板的第二纵向牵引气缸。机架上设有左、右两个油压缓冲器36。左、右两个油压缓冲器位于牵布平台的相对两侧。As shown in Fig. 1, Fig. 2, Fig. 4, and Fig. 5, the cloth pulling device also includes a lateral pulling guide rail 31 arranged on the frame, a cloth pulling platform 31 slidably arranged on the lateral pulling cloth guide rail, and a cloth pulling platform 31 for pushing and pulling the cloth. The horizontal traction cylinder 33 of the cloth platform, the first longitudinal traction guide rail 37 and the second longitudinal traction guide rail 371 which are arranged on the cloth traction platform and are perpendicular to the transverse traction guide rail, and the first longitudinal traction guide rail 371 which can be slidably arranged on the first longitudinal traction guide rail Leading cloth chute moving plate 38, several lining cloth drawing grooves 34 arranged side by side on the upper surface of the leading cloth chute moving plate, the first longitudinal traction cylinder 39 for pushing the first leading cloth chute moving plate, slidably arranged The second cloth pulling chute moving plate 381 on the second longitudinal cloth pulling guide rail, several outer cloth pulling grooves 341 arranged side by side on the upper surface of the cloth pulling chute moving plate and the moving plate for pushing the second cloth pulling chute The second longitudinal traction cylinder. The frame is provided with left and right two oil pressure buffers 36. The left and right oil pressure buffers are located on opposite sides of the cloth pulling platform.
里布牵布槽的长度方向与第一纵向牵引导轨相平行。外布牵布槽的长度方向与第二纵向牵引导轨相平行。外布牵布槽的数量与里布牵布槽的数量相同。本实施例的外布牵布槽的数量为5个。里布牵布槽的数量为5个。里布牵布槽内设有偏心里布止回轮35。偏心里布止回轮通过轴杆310可转动的设置在里布牵布槽内。偏心里布止回轮的端部抵靠在里布牵布槽的底面上。外布牵布槽内设有偏心外布止回轮351。偏心外布止回轮通过轴杆可转动设置在外布牵布槽内。偏心外布止回轮的端部抵靠在里布牵布槽的底面上。The length direction of the lining groove is parallel to the first longitudinal traction guide rail. The length direction of the outer cloth pulling groove is parallel to the second longitudinal pulling guide rail. The quantity of outer cloth drawing groove is identical with the quantity of inner cloth drawing groove. The quantity of the outer cloth pulling groove of present embodiment is 5. The number of lining grooves is 5. An eccentric inner cloth non-return wheel 35 is provided in the lining cloth pulling groove. The eccentric inner cloth non-return wheel is rotatably arranged in the inner cloth leading groove through the shaft rod 310 . The end of the non-return wheel in the eccentric inner cloth leans against the bottom surface of the inner cloth pulling groove. An eccentric outer cloth non-return wheel 351 is arranged in the outer cloth pulling groove. The eccentric outer cloth non-return wheel is rotatably arranged in the outer cloth pulling groove through the shaft rod. The end of the non-return wheel for the eccentric outer cloth leans against the bottom surface of the inner cloth pulling groove.
如图1、图2、图3所示,挂布装置包括设置在机架上并与横向牵引导轨相平行的挂布牵引导轨26、可滑动设置在挂布牵引导轨上的挂布架21、设置在挂布架上的里布挂布轴25及外布挂布轴251。里布挂布轴及外布挂布轴与横向牵引导轨相平行。挂布架与牵布平台之间通过连接件相连接。挂布架上设有若干与里布牵布槽一一对应的里布导向轮组。本实施例的里布导向轮组为5组。每组里布导向轮组包括第一里布导向轮22、第二里布导向轮23及第三里布导向轮24。挂布架上设有若干与外布牵布槽一一对应的外布导向轮组,本实施例的里布导向轮组为5组。每组外布导向轮组包括第一外布导向轮221、第二外布导向轮231及第三外布导向轮241。As shown in Fig. 1, Fig. 2 and Fig. 3, the cloth hanging device includes a cloth hanging guide rail 26 arranged on the frame and parallel to the lateral traction guide rail, a cloth hanging frame 21 slidably arranged on the hanging cloth pulling guide rail, The inner cloth hanging cloth shaft 25 and the outer cloth hanging cloth shaft 251 arranged on the hanging cloth rack. The inner cloth hanging cloth shaft and the outer cloth hanging cloth shaft are parallel to the transverse traction guide rail. The cloth hanger is connected with the cloth pulling platform through a connecting piece. The cloth hanger is provided with a plurality of lining guide wheel groups corresponding to the lining grooves one by one. The lining guide wheel group of present embodiment is 5 groups. Each group of lining guide wheels includes a first lining guide wheel 22 , a second lining guide wheel 23 and a third lining guide wheel 24 . The cloth hanger is provided with some outer cloth guide wheel groups corresponding to the outer cloth pulling grooves one by one, and the inner cloth guide wheel groups of the present embodiment are 5 groups. Each set of fabric guide wheels includes a first fabric guide wheel 221 , a second fabric guide wheel 231 and a third fabric guide wheel 241 .
各里布导向轮组的第一里布导向轮设置在同一根第一里布轮轴27上。各里布导向轮组的第二里布导向轮设置在同一根第二里布轮轴28上。各里布导向轮组的第三里布导向轮设置在同一根第三里布轮轴上。第一里布轮轴、第二里布轮轴及第三里布轮轴与横向牵引导轨相平行。第一里布轮轴、第二里布轮轴及第三里布轮轴可转动的设置在挂布架上。第三里布轮轴也可以设置在牵布平上。The first lining guide wheel of each lining guide wheel group is arranged on the same first lining wheel axle 27. The second lining guide wheel of each lining guide wheel group is arranged on the same second lining wheel axle 28. The 3rd lining guide wheel of each lining guide wheel group is arranged on the same third lining wheel axle. The first lining wheel shaft, the second lining wheel shaft and the third lining wheel shaft are parallel to the transverse traction guide rail. The first lining wheel shaft, the second lining wheel shaft and the third lining wheel shaft are rotatably arranged on the cloth hanger. The third lining wheel axle can also be arranged on the cloth pulling flat.
各外布导向轮组的第一外布导向轮设置在同一根第一外布轮轴271上。各外布导向轮组的第二外布导向轮设置在同一根第二外布轮轴281上。各外布导向轮组的第三外布导向轮设置在同一根第三外布轮轴上。第二外布轮轴与第二里布轮轴同轴设置。第一外布轮轴、第二外布轮轴及第三外布轮轴与横向牵引导轨相平行。第一外布轮轴、第二外布轮轴及第三外布轮轴可转动的设置在挂布架上。第三外布轮轴也可以设置在牵布平上。挂布架上设有用于驱动第二里布轮轴及第二外布轮轴转动的挂布轮轴转动执行机构。挂布轮轴转动执行机构包括设置在挂布架上的挂布电机及皮带轮机构。皮带轮机构包括与挂布电机的输出轴相连接的主动带轮及可转动设置在挂布架上的从动带轮29。从动带轮的转轴与第二里布轮轴同轴设置。从动带轮的转轴与第二里布轮轴之间通过离合器210相连接,从动带轮的转轴与第二外布轮轴之间也通过离合器210相连接。The first outer cloth guide wheels of each outer cloth guide wheel set are arranged on the same first outer cloth wheel shaft 271 . The second outer cloth guide wheels of each outer cloth guide wheel group are arranged on the same second outer cloth wheel shaft 281 . The third outer cloth guide wheels of each outer cloth guide wheel group are arranged on the same third outer cloth wheel axle. The second outer cloth wheel shaft is arranged coaxially with the second inner cloth wheel shaft. The first outer cloth wheel shaft, the second outer cloth wheel shaft and the third outer cloth wheel shaft are parallel to the transverse traction guide rail. The first outer cloth wheel shaft, the second outer cloth wheel shaft and the third outer cloth wheel shaft are rotatably arranged on the cloth hanger. The third outer cloth wheel shaft can also be arranged on the cloth pulling flat. The hanging cloth rack is provided with a hanging cloth wheel shaft rotating actuator for driving the rotation of the second inner cloth wheel shaft and the second outer cloth wheel shaft. The rotating actuator of the hanging cloth wheel shaft comprises a hanging cloth motor and a pulley mechanism arranged on the hanging cloth frame. The pulley mechanism includes a driving pulley connected to the output shaft of the hanging cloth motor and a driven pulley 29 rotatably arranged on the hanging cloth rack. The rotating shaft of the driven pulley is arranged coaxially with the second lining wheel shaft. The rotating shaft of the driven pulley is connected with the second inner cloth wheel shaft through the clutch 210, and the rotating shaft of the driven pulley is also connected with the second outer cloth wheel shaft through the clutch 210.
牵布平台上设有里布切割装置4及外布切割装置41。里布切割装置及外布切割装置靠近V带安装装置。里布切割装置包括设置在牵布平台上并位于里布牵布槽下方的第一下压布块45、位于第一下压布块上方的第一上压布块42、用于升降第一上压布块的第一压布块升降气缸41、设置在牵布平台上的第一切割导轨43、可沿第一切割导轨的第一刀片伸缩平台44及用于推移第一刀片伸缩平台的第一伸缩气缸47。牵布平台上设有第一切割装置安装架5。第一压布块升降气缸设置在第一切割装置安装架上,且第一压布块升降气缸位于第一下压布块的上方。第一切割导轨与里布牵布槽的长度方向之间呈45度夹角分布。第一上压布块的下表面设有若干与里布牵布槽一一对应的第一上切割导槽48。第一下压布块上设有若干与第一上切割导槽一一对应的第一下切割导槽。第一上切割导槽及第一下切割导槽与第一切割导轨相平行。第一下切割导槽贯穿第一下压布块的上下表面。第一刀片伸缩平台上设有若干与第一下切割导槽一一对应的第一切刀46。The cloth pulling platform is provided with a lining cutting device 4 and an outer cloth cutting device 41 . The inner cloth cutting device and the outer cloth cutting device are close to the V-belt installation device. The lining cutting device comprises a first pressing cloth block 45 arranged on the leading cloth platform and positioned below the lining cloth pulling groove, a first pressing cloth block 42 above the first pressing cloth block, and a first pressing cloth block 42 for lifting the first cloth. The first cloth pressing block elevating cylinder 41 of the upper pressing cloth block, the first cutting guide rail 43 arranged on the cloth pulling platform, the first blade telescopic platform 44 which can be along the first cutting guide rail and the telescopic platform for pushing the first blade The first telescopic cylinder 47. A first cutting device installation frame 5 is arranged on the cloth pulling platform. The first lifting cylinder of the cloth pressing block is arranged on the mounting frame of the first cutting device, and the first lifting air cylinder of the cloth pressing block is located above the first pressing cloth pressing block. The first cutting guide rail is distributed at an angle of 45 degrees with the length direction of the lining groove. The lower surface of the first upper cloth pressing block is provided with a plurality of first upper cutting guide grooves 48 corresponding to the lining cloth pulling grooves one by one. A plurality of first lower cutting guide grooves corresponding to the first upper cutting guide grooves are provided on the first pressing down cloth block. The first upper cutting guide groove and the first lower cutting guide groove are parallel to the first cutting guide rail. The first lower cutting guide groove runs through the upper and lower surfaces of the first lower pressing cloth. A plurality of first cutting knives 46 corresponding to the first lower cutting guide grooves are arranged on the telescopic platform of the first blade.
外布切割装置41包括设置在牵布平台上并位于外布牵布槽下方的第二下压布块451、位于第二下压布块上方的第二上压布块421、用于升降第二上压布块的第二压布块升降气缸411、设置在牵布平台上的第二切割导轨、可沿第二切割导轨的第二刀片伸缩平台441及用于推移第二刀片伸缩平台的第二伸缩气缸。第二切割导轨与外布牵布槽的长度方向之间呈45度夹角分布。牵布平台上设有第二切割装置安装架。第二压布块升降气缸设置在第二切割装置安装架上,且第二压布块升降气缸位于第二下压布块的上方。第二上压布块的下表面设有若干与外布牵布槽一一对应的第二上切割导槽。第二下压布块上设有若干与第二上切割导槽一一对应的第二下切割导槽。第二上切割导槽及第二下切割导槽与第二切割导轨相平行。第二下切割导槽贯穿第二下压布块的上下表面。第二刀片伸缩平台上设有若干与第二下切割导槽一一对应的第二切刀461。The outer cloth cutting device 41 includes a second lower cloth pressing block 451 arranged on the cloth drawing platform and below the outer cloth drawing groove, a second upper pressing cloth block 421 above the second lower pressing cloth block, and used for lifting the second cloth pressing block. Two, the second cloth pressing block lifting cylinder 411 of the upper cloth pressing block, the second cutting guide rail arranged on the cloth pulling platform, the second blade telescopic platform 441 along the second cutting guide rail and the telescopic platform for pushing the second blade Second telescoping cylinder. The second cutting guide rail is distributed at an angle of 45 degrees with the length direction of the cloth pulling groove of the outer cloth. The cloth pulling platform is provided with a second cutting device mounting frame. The second cloth pressing block lifting cylinder is arranged on the mounting frame of the second cutting device, and the second cloth pressing block lifting air cylinder is located above the second cloth pressing block. The lower surface of the second upper cloth pressing block is provided with a plurality of second upper cutting guide grooves which correspond one-to-one to the cloth pulling grooves of the outer cloth. The second pressing down cloth block is provided with a plurality of second lower cutting guide grooves corresponding to the second upper cutting guide grooves one by one. The second upper cutting guide groove and the second lower cutting guide groove are parallel to the second cutting guide rail. The second lower cutting guide groove runs through the upper and lower surfaces of the second pressing cloth piece. A plurality of second cutting knives 461 corresponding to the second lower cutting guide grooves are arranged on the second blade telescopic platform.
如图1、图2所示,V带安装装置8包括设置在机架上的从动轮81、设置在机架上主动轮导轨84、可滑动设置在主动轮导轨上的主动轮安装板82、可转动设置在主动轮安装板上的主动轮83及用于推移主动轮安装板的张紧气缸86。本实施例的主动轮导轨上还设有可滑动的气缸安装板85。张紧气缸设置在气缸安装板上。主动轮导轨与第一纵向牵引导轨相平行。张紧气缸的伸缩方向与主动轮导轨相平行。张紧气缸的活塞杆与主动轮安装板相连接。主动轮安装板设有用于转动主动轮的主动轮驱动电机。机架上还设有与主动轮导轨相平行的齿条88。气缸安装板上设有竖直调节转轴,竖直调节转轴上设有与齿条配合的齿轮。竖直调节转轴上设有手轮。从动轮上设有5个V带安装槽87。主动轮上也设有5个V带安装槽87。从动轮上的V带安装槽与主动轮上的V带安装槽一一对应。从动轮上的V带安装槽与里布牵布槽一一对应。从动轮及主动轮的转轴与横向牵引导轨相平行。As shown in Fig. 1 and Fig. 2, the V-belt installation device 8 includes a driven wheel 81 arranged on the frame, a driving wheel guide rail 84 arranged on the frame, a driving wheel mounting plate 82 slidably arranged on the driving wheel guide rail, The driving wheel 83 that is rotatably arranged on the driving wheel mounting plate and the tensioning cylinder 86 for pushing the driving wheel mounting plate. A slidable cylinder mounting plate 85 is also provided on the driving wheel guide rail of this embodiment. The tension cylinder is arranged on the cylinder mounting plate. The driving wheel guide rail is parallel to the first longitudinal traction guide rail. The stretching direction of the tensioning cylinder is parallel to the driving wheel guide rail. The piston rod of the tensioning cylinder is connected with the driving wheel mounting plate. The driving wheel mounting plate is provided with a driving wheel driving motor for rotating the driving wheel. The frame is also provided with a rack 88 parallel to the driving wheel guide rail. A vertical adjustment rotating shaft is arranged on the cylinder mounting plate, and a gear cooperating with the rack is arranged on the vertical adjustment rotating shaft. A handwheel is provided on the vertically adjusting rotating shaft. Five V-belt mounting grooves 87 are provided on the driven wheel. The driving wheel is also provided with 5 V-belt mounting grooves 87. The V-belt installation grooves on the driven wheel correspond to the V-belt installation grooves on the driving wheel one by one. The V-belt mounting grooves on the driven wheel correspond to the lining grooves one by one. The rotating shafts of the driven wheel and the driving wheel are parallel to the transverse traction guide rail.
如图1、图10所示,机架上设有竖直导杆77。竖直导杆上设有可沿竖直导杆升降的包布平台72。包布平台位于与挂布装置位于牵布装置的相对两侧。本实施例的包布平台位于从动轮下方。包布平台下方设有用于升降包布平台的平台升降气缸71。包布平台上设有若干与从动轮的V带安装槽一一对应的包布装置8。包布装置包括依次设置的压布轮机构、折布机构及包带执行机构。As shown in Fig. 1 and Fig. 10, a vertical guide rod 77 is provided on the frame. The vertical guide rod is provided with a wrapping platform 72 that can be lifted and lowered along the vertical guide rod. The wrapping platform is located on opposite sides of the cloth-hanging device and the cloth-drawing device. The wrapping platform of the present embodiment is located below the driven wheel. The cloth wrapping platform below is provided with the platform lift cylinder 71 that is used for lifting cloth wrapping platform. The wrapping platform is provided with some wrapping devices 8 corresponding to the V-belt mounting grooves of the driven wheels one by one. The cloth wrapping device includes a cloth pressing wheel mechanism, a cloth folding mechanism and a wrapping belt actuator arranged in sequence.
如图10、图11所示,压布轮机构包括设置在包布平台上方的压布轮架74、设置在包布平台用于升降压布轮架的压布轮架升降气缸73及可转动设置在压布轮架上的压布轮75,且压布轮位于从动轮上的V带安装槽的正下方。压布轮架上设有往折布机构方向延伸的第一布条导向板76。As shown in Figures 10 and 11, the cloth pressing wheel mechanism includes a cloth pressing wheel frame 74 arranged above the cloth wrapping platform, a cloth pressing wheel frame lifting cylinder 73 arranged on the cloth wrapping platform for lifting the cloth pressing wheel frame, and a Rotate the cloth pressing wheel 75 that is arranged on the cloth pressing wheel frame, and the cloth pressing wheel is positioned at just below the V-belt mounting groove on the driven wheel. The cloth pressing wheel frame is provided with a first cloth strip guide plate 76 extending toward the direction of the cloth folding mechanism.
如图10、图12所示,折布机构包括设置在包布平台上方的折布轮架715、可转动的设置在折布轮架上的折布轮711及设置在机架上并位于折布轮正上方的折布压带轮710。折布轮上设有环形折布槽。As shown in Fig. 10 and Fig. 12, the cloth folding mechanism includes a cloth folding wheel frame 715 arranged above the cloth wrapping platform, a rotatable cloth folding wheel 711 arranged on the cloth folding wheel frame, and a cloth folding wheel 711 arranged on the frame and located on the folding wheel frame. The cloth folding pressure belt wheel 710 directly above the cloth wheel. An annular cloth folding groove is arranged on the cloth folding wheel.
如图10、图13、图14所示,包带执行机构包括左包带轮组79、右包带轮组78、下轮架713、设置在包布平台上且用于带动下轮架升降的包带气缸714。左包带轮组包括左水平轮及左倾包带轮。右包带轮组包括右水平轮及右倾包带轮。左水平轮与左倾包带轮之间形成左压带槽7910。右水平轮与右倾包带轮之间形成右压带槽7810。左压带槽正下方设有下包带轮712。右压带槽正下方设有下包带轮。各下包带轮均设置在下轮架上。包布平台上并位于折布轮与下包带轮之间设有第二布条导向板。As shown in Fig. 10, Fig. 13 and Fig. 14, the strapping actuator includes a left strapping wheel group 79, a right strapping wheel group 78, and a lower wheel frame 713, which are arranged on the wrapping cloth platform and are used to drive the lower wheel frame up and down. The package belt cylinder 714. The left belt pulley set comprises a left horizontal wheel and a left inclined belt pulley. The right belt pulley set includes a right horizontal wheel and a right inclined belt pulley. Form the left pressure band groove 7910 between the left horizontal wheel and the left-inclining wrapping wheel. Form the right pressure band groove 7810 between the right horizontal wheel and the right-inclining wrapping wheel. The lower belt pulley 712 is provided directly below the left pressure belt groove. The lower belt pulley is arranged directly below the right pressure belt groove. Each lower belt pulley is arranged on the lower wheel frame. A second cloth strip guide plate is arranged on the cloth wrapping platform and between the cloth folding wheel and the lower wrapping pulley.
左包带轮组还包括与机架固定的左固定块791、与机架固定的右固定块781。左水平轮包括左竖轴792、左竖轮座794、左竖弹簧793、与左竖轮座转动配合的左竖压轮795。左竖压轮与左竖轴同轴,且左竖轮座可沿左竖轴轴向滑动。左竖弹簧套设在左竖轴外且处在左固定块与左竖轮座之间。左倾包带轮包括左倾轴796、左倾轮座798、左倾弹簧797、与左倾轮座转动配合的左倾压轮799。左倾压轮与左倾轴同轴且左倾轮座可沿左倾轴轴向滑动。左倾弹簧套设在左倾轴外且处在左固定块与左倾轮座之间,左竖轴与左倾轴均固定在左固定块上。右水平轮包括右竖轴782、右竖轮座784、右竖弹簧783、与右竖轮座转动配合的右竖压轮785。右竖压轮与右竖轴同轴且右竖轮座可沿右竖轴轴向滑动。右竖弹簧套设在右竖轴外且处在右固定块与右竖轮座之间。右倾包带轮包括右倾轴786、右倾轮座788、右倾弹簧787、与右倾轮座转动配合的右倾压轮789。右倾压轮与右倾轴同轴且右倾轮座可沿右倾轴轴向滑动。右倾弹簧套设在右倾轴外且处在右固定块与右倾轮座之间。右竖轴与右倾轴均固定在右固定块上。The left pack pulley set also includes a left fixed block 791 fixed with the frame, and a right fixed block 781 fixed with the frame. Left horizontal wheel comprises left vertical shaft 792, left vertical wheel seat 794, left vertical spring 793, the left vertical pressure wheel 795 that cooperates with the left vertical wheel seat rotation. The left vertical pressure wheel is coaxial with the left vertical shaft, and the left vertical wheel seat can slide axially along the left vertical shaft. The left vertical spring is sleeved outside the left vertical shaft and between the left fixed block and the left vertical wheel seat. The left-leaning belt pulley comprises a left-leaning shaft 796, a left-leaning wheel seat 798, a left-leaning spring 797, and a left-leaning pressure wheel 799 that rotates with the left-leaning wheel seat. The left tilting pressure wheel is coaxial with the left tilting axis and the left tilting wheel seat can slide axially along the left tilting axis. The left tilting spring is sleeved outside the left tilting shaft and between the left fixing block and the left tilting wheel seat, and the left vertical shaft and the left tilting shaft are fixed on the left fixing block. Right horizontal wheel comprises right vertical shaft 782, right vertical wheel base 784, right vertical spring 783, the right vertical pressure wheel 785 that cooperates with the right vertical wheel base rotation. The right vertical pressure roller is coaxial with the right vertical shaft and the right vertical wheel seat can slide axially along the right vertical shaft. The right vertical spring is sleeved outside the right vertical shaft and between the right fixed block and the right vertical wheel seat. The right-leaning belt pulley comprises a right-leaning axle 786, a right-leaning wheel seat 788, a right-leaning spring 787, and a right-leaning pressure wheel 789 that rotates with the right-leaning wheel seat. The right tilting pressure wheel is coaxial with the right tilting axis and the right tilting wheel seat can axially slide along the right tilting axis. The right tilting spring is sleeved outside the right tilting shaft and between the right fixing block and the right tilting wheel seat. Both the right vertical axis and the right tilt axis are fixed on the right fixed block.
如图1、图2、图6、图7、图8、图9所示,布条防跑偏装置包括设置在机架上的托布杆62、设置在牵布平台上的里布防跑偏机构61及外布防跑偏机构63。托布杆与横向牵引导轨相平行,托布杆与挂布装置位于牵布装置的相对两侧。托布杆位于牵布平台与压布轮之间。本实施例的托布杆设置在包布平台上。As shown in Fig. 1, Fig. 2, Fig. 6, Fig. 7, Fig. 8, and Fig. 9, the cloth strip anti-deviation device includes a cloth support bar 62 arranged on the frame, and a lining anti-deviation anti-deviation device arranged on the leading cloth platform. Mechanism 61 and outer cloth anti-deviation mechanism 63. The cloth support rod is parallel to the transverse traction guide rail, and the cloth support rod and the cloth hanging device are located on opposite sides of the cloth pulling device. The cloth rod is located between the cloth pulling platform and the cloth pressing wheel. The support bar of the present embodiment is arranged on the wrapping platform.
里布防跑偏机构包括设置在牵布平台上并位于里布牵布槽上方的第一滑轨612、可滑动设置在第一滑轨上的第一滑动支架611、用于推移第一滑动支架的第一推移气缸613、位于第一滑动支架下方的第一卡位轮杆616及设置在第一滑动支架上用于升降第一卡位轮杆的第一支架升降气缸615。第一滑轨及第一推移气缸设置在第一切割装置安装架上。第一支架升降气缸也设置在第一切割装置安装架上。第一支架升降气缸通过第一气缸固定板614与第一滑动支架相连接。第一滑轨与里布牵布槽的长度方向相平行。第一卡位轮杆与横向牵引导轨相平行。第一卡位轮杆位于托布杆的上方。第一卡位轮杆上设有若干与里布牵布槽一一对应的卡位轮组。每组卡位轮组包括左、右两个设置在第一卡位轮杆上的卡位轮617。且卡位轮的边缘设有与托布杆相对应的让位卡口618。The lining anti-deviation mechanism includes a first sliding rail 612 arranged on the cloth pulling platform and above the lining groove, a first sliding bracket 611 slidably arranged on the first sliding rail, and a first sliding bracket 611 for pushing the first sliding bracket. The first pushing cylinder 613, the first clamping wheel bar 616 located below the first sliding bracket, and the first bracket lifting cylinder 615 arranged on the first sliding bracket for lifting the first locking wheel bar. The first sliding rail and the first pushing cylinder are arranged on the first cutting device installation frame. The first support lifting cylinder is also arranged on the first cutting device installation frame. The first support lifting cylinder is connected with the first sliding support through the first cylinder fixing plate 614 . The first slide rail is parallel to the length direction of the lining groove. The first locking wheel bar is parallel to the transverse traction guide rail. The first locking wheel bar is located above the top bar. The first locking wheel bar is provided with a plurality of locking wheel sets corresponding to the lining grooves one by one. Each locking wheel set includes left and right locking wheels 617 arranged on the first locking wheel rod. And the edge of the positioning wheel is provided with a relief bayonet 618 corresponding to the support rod.
外布防跑偏机构63包括设置在牵布平台上并位于外布牵布槽上方的第二滑轨632、可滑动设置在第二滑轨上的第二滑动支架631、设置在第二滑动支架上用于推移第二滑动支架的第二推移气缸633、位于第二滑动支架下方的第二卡位轮杆636及用于升降第二卡位轮杆的第二支架升降气缸635,第二滑轨及第二推移气缸设置在第一切割装置安装架上。第二支架升降气缸也设置在第二切割装置安装架上。第二支架升降气缸通过第二气缸固定板634与第二滑动支架相连接。第二滑轨与外布牵布槽的长度方向相平行。第二卡位轮杆与横向牵引导轨相平行,第二卡位轮杆位于托布杆的上方。第二卡位轮杆上设有若干与外布牵布槽一一对应的卡位轮组。每组卡位轮组包括左、右两个设置在第二卡位轮杆上的卡位轮617,且卡位轮的边缘设有与托布杆相对应的让位卡口。The outer cloth anti-deviation mechanism 63 includes a second slide rail 632 arranged on the cloth pulling platform and above the outer cloth pulling groove, a second sliding bracket 631 slidably arranged on the second sliding rail, and a second sliding bracket 631 arranged on the second sliding bracket. The second pushing cylinder 633 for pushing the second sliding bracket, the second clamping wheel bar 636 located below the second sliding bracket and the second bracket lifting cylinder 635 for lifting the second locking wheel bar, the second sliding The rail and the second pushing cylinder are arranged on the first cutting device installation frame. The second support lifting cylinder is also arranged on the second cutting device installation frame. The second support lifting cylinder is connected with the second sliding support through the second cylinder fixing plate 634 . The second slide rail is parallel to the length direction of the outer cloth pulling groove. The second locking wheel bar is parallel to the transverse traction guide rail, and the second locking wheel bar is located above the support bar. A plurality of locking wheel sets corresponding to the cloth pulling grooves of the outer cloth are arranged on the second locking wheel bar. Each set of snapping wheels includes left and right snapping wheels 617 arranged on the second snapping wheel bar, and the edge of the snapping wheels is provided with a bayonet opening corresponding to the support bar.
本实施例的V带包布机具体使用过程如下:The specific use process of the V-belt wrapping machine of the present embodiment is as follows:
第一,将5条V带绕在从动轮与主动轮上,V带位于对应的V带安装槽内;接着,张紧气缸向右移动将V带拉紧;First, wind five V-belts on the driven wheel and the driving wheel, and the V-belts are located in the corresponding V-belt installation grooves; then, the tensioning cylinder moves to the right to tighten the V-belts;
将里布的5个布卷放在里布挂布轴上,将外布的5个布卷放在外布挂布轴上;接着,将里布挂布轴/外布挂布轴上的布条的布卷头拉出,绕过里布导向轮组/外布导向轮组,放入里布牵布槽/外布牵布槽内,布头经过偏心里布止回轮/偏心外布止回轮后,将布条的布头拉到里布牵布槽/外布牵布槽前端并超出1厘米左右放置。Put the 5 cloth rolls of the inner cloth on the inner cloth hanging shaft, put the 5 cloth rolls of the outer cloth on the outer cloth hanging shaft; then, put the cloth on the inner cloth hanging shaft/outer cloth hanging shaft Pull out the cloth head of the strip, bypass the inner cloth guide wheel group/outer cloth guide wheel group, put it into the inner cloth pulling groove/outer cloth pulling groove, and the cloth head passes through the eccentric inner cloth non-return wheel/eccentric outer cloth stop After returning to the wheel, pull the cloth head of the cloth strip to the front of the inner cloth leading groove/outer cloth leading groove and place it beyond about 1 cm.
第二,开启自动包布机,进行V带的里层包布作业;V带的里层包布作业如下:Second, turn on the automatic wrapping machine to carry out the inner wrapping operation of the V-belt; the inner wrapping operation of the V-belt is as follows:
1)第一纵向牵引气缸带动第一牵布滑槽动板及其上的里布牵布槽向右移动;当里布牵布槽上的布条刚好伸入从动轮下部时,第一纵向牵引气缸停止移动;1) The first longitudinal traction cylinder drives the moving plate of the first pulling chute and the lining pulling groove on it to move to the right; when the cloth strip on the lining pulling groove just extends into the lower part of the driven wheel, the first longitudinal pulling The traction cylinder stops moving;
2),平台升降气缸带动包布平台上移,使压布轮将布条1a与V带上的底胶压合在一起;接着,第一纵向牵引气缸带动第一牵布滑槽动板及其上的里布牵布槽向左移动复位;2), the platform lifting cylinder drives the cloth wrapping platform to move up, so that the cloth pressing wheel presses the cloth strip 1a and the bottom glue on the V-belt together; then, the first longitudinal traction cylinder drives the first cloth pulling chute moving plate and The lining groove on it moves to the left and resets;
3),第一推移气缸带动第一滑动支架往右移动到位;接着,如图15所示,第一支架升降气缸带动第一卡位轮杆及其上的卡位轮组下移到位,并使托布杆位于卡位轮组的卡位轮的让位卡口内,从而在托布杆与卡位轮组的两卡位轮之间形成布条防跑偏的布条限位口,布条位于对应的布条限位口内,这样在接下来的包布过程中可以有效防止布条跑偏(防止布条在上下左右方向跑偏);3), the first push cylinder drives the first sliding bracket to move to the right position; then, as shown in Figure 15, the first bracket lifting cylinder drives the first locking wheel rod and the locking wheel group on it to move down to the position, and Make the support bar be located in the give way bayonet of the card position wheel of the card position wheel set, so as to form a cloth limit opening for preventing deviation of the cloth strip between the support bar and the two card position wheels of the card position wheel set, and the cloth The strip is located in the corresponding limit opening of the cloth strip, so that the cloth strip can be effectively prevented from deviation (preventing the deviation of the cloth strip in the up, down, left, and right directions) during the next wrapping process;
4),主动轮驱动电机启动,主动轮驱动电机按设定的长度带动V带旋转,转到设定长度时,主动轮驱动电机停止;在这个过程中折布轮与折布压带轮配合将经过折布轮与折布压带轮的布条在V带两边底边沿处折成90度左右;接着布条保持折弯状态进入左包带轮组及右包带轮组将将布条包在V带上,其中下包带轮顶住V带和布条,包带轮组上的弹簧给包布轮向下压力有利于将布条紧密的黏贴包在V带。4), the driving wheel drive motor is started, and the driving wheel driving motor drives the V-belt to rotate according to the set length. When it turns to the set length, the driving wheel driving motor stops; during this process, the folding wheel cooperates with the folding pressure belt wheel Fold the cloth strips that pass through the folding wheel and the folding pressure pulley to about 90 degrees at the bottom edges of the V-belt; Wrapped on the V-belt, wherein the lower wrapping pulley withstands the V-belt and the cloth strip, and the spring on the wrapping wheel set presses down on the wrapping wheel, which is conducive to tightly sticking the cloth strip to the V-belt.
5),第一压布块升降气缸带动第一上压布块下移并抵压在第一下压布块上,从而将布条压紧在第一上压布块与第一下压布块之间;接着,第一伸缩气缸带动第一刀片伸缩平台及其上的第一切刀沿第一上切割导槽及第一下切割导槽移动,从而将布条划断;再接着,第一压布块升降气缸带动第一上压布块抵压上移复位;5), the lifting cylinder of the first cloth pressing block drives the first upper pressing cloth block to move down and press against the first lower pressing cloth block, so as to press the cloth strip tightly between the first upper pressing cloth block and the first lower pressing cloth Between blocks; then, the first telescopic cylinder drives the first blade telescopic platform and the first cutter on it to move along the first upper cutting guide groove and the first lower cutting guide groove, thereby cutting the cloth strip; then, The lifting cylinder of the first cloth-pressing block drives the first upper-pressing cloth block to move up and reset;
第三,横向牵引气缸带动牵布平台移动到位,使牵布平台上的外布牵布槽与从动轮的V带安装槽一一对应;接着,进行V带的外层包布作业,从而实现无间断的进行橡胶V带的里层包布作业和外层包布作业,V带的外层包布作业参照第步骤中的V带的里层包布作业。Thirdly, the horizontal traction cylinder drives the cloth pulling platform to move in place, so that the outer cloth pulling groove on the cloth pulling platform corresponds to the V-belt installation groove of the driven wheel; then, the outer cloth wrapping operation of the V-belt is carried out, so as to realize Carry out the inner layer wrapping operation and the outer layer cloth wrapping operation of the rubber V-belt without interruption. For the outer layer wrapping operation of the V-belt, refer to the inner layer wrapping operation of the V-belt in the first step.
第四,张紧气缸向左移动复位,接着将使V带包好的V带取下,完成一周期的包布过程。Fourth, the tensioning cylinder moves to the left to reset, and then the V-belt wrapped by the V-belt is removed to complete a cycle of wrapping process.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904751A (en) * | 2016-05-11 | 2016-08-31 | 浙江三维橡胶制品股份有限公司 | Cloth traction mechanism of V belt cloth wrapping machine |
| CN109822783A (en) * | 2019-03-19 | 2019-05-31 | 浙江三力士智能装备制造有限公司 | A kind of cloth-wrapping machine infantees device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105904751A (en) * | 2016-05-11 | 2016-08-31 | 浙江三维橡胶制品股份有限公司 | Cloth traction mechanism of V belt cloth wrapping machine |
| CN109822783A (en) * | 2019-03-19 | 2019-05-31 | 浙江三力士智能装备制造有限公司 | A kind of cloth-wrapping machine infantees device |
| CN109822783B (en) * | 2019-03-19 | 2024-01-23 | 浙江三力士智能装备制造有限公司 | Wrapping device of wrapping machine |
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