CN102528731B - Dismantlement tool for cylinder liners of engines - Google Patents

Dismantlement tool for cylinder liners of engines Download PDF

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Publication number
CN102528731B
CN102528731B CN201210039338.9A CN201210039338A CN102528731B CN 102528731 B CN102528731 B CN 102528731B CN 201210039338 A CN201210039338 A CN 201210039338A CN 102528731 B CN102528731 B CN 102528731B
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CN
China
Prior art keywords
cylinder
pull bar
base plate
scuffing
bracing frame
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Active
Application number
CN201210039338.9A
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Chinese (zh)
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CN102528731A (en
Inventor
张晓坚
刘克君
谢勇儒
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liyu Gas Power Co., Ltd
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Liyu New Energy Science & Technology Co Ltd
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Priority to CN201210039338.9A priority Critical patent/CN102528731B/en
Publication of CN102528731A publication Critical patent/CN102528731A/en
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Publication of CN102528731B publication Critical patent/CN102528731B/en
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  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)

Abstract

A dismantlement tool for cylinder liners of engines comprises a cylinder drawing bottom plate, a drawbar, a cylinder surface support frame, a cover plate, a drawbar nut and a thrust ball bearing. A square drawbar hole is arranged in the middle of the cylinder drawing bottom plate, a square head is disposed at the bottom end of the drawbar, the length of the cylinder drawing bottom plate is larger than the width thereof, the length of the drawbar hole is larger than the width thereof, the length of the square head is larger than the width thereof, the square head is clamped on the lower bottom surface of the drawbar bottom plate after being embedded into the drawbar hole, the cover plate is fixed to the cylinder surface support frame by bolts, and the cylinder surface support frame and the cover plate are sleeved on the drawbar. When the dismantlement tool is used for dismantling a cylinder liner, the cylinder drawing bottom plate is placed into the cylinder liner via a cylinder liner hole after being tilted, and is clamped on the lower end surface of the cylinder liner, the cylinder surface support frame is placed on a cylinder liner surface of a body of an engine, the drawbar nut is screwed down by a wrench, then the drawbar drives the cylinder liner to move upwards relative to the cylinder surface support frame, and accordingly the cylinder liner is driven to be separated from the body of the engine.

Description

A kind of dismantlement tool for cylinder liners of engines
Technical field
The present invention relates to auto repair technical field, particularly relate to a kind of dismantlement tool for cylinder liners of engines.
Background technology
Cylinder sleeve is more important part in engine, and a common engine is being worked after certain hour, and the problem of pulling and cause cylinder sleeve to need to change inevitably appears wearing and tearing or in cylinder sleeve bore surface.Because the gap between outer wall of cylinder jachet and machine body cylinder trepanning is very little, can produce serious incrustation scale because service time is long, on cylinder sleeve, between the O RunddichtringO of twice oil sealing and water shutoff together and machine body cylinder trepanning, belong to tight fit, can producing larger frictional force, to cause taking out cylinder sleeve very difficult.What rule of thumb, have for the cylinder sleeve of some relatively large engine (cylinder diameter φ 170) takes out the power that even needs upper 100Nm moment of torsion.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and a kind of dismantlement tool for cylinder liners of engines is provided, it can easily provide enough strength dismounting cylinder sleeves.
Object of the present invention realizes by following technical measures.
A kind of dismantlement tool for cylinder liners of engines, comprises scuffing of cylinder bore base plate, pull bar, cylinder face bracing frame, cover plate, pull-rod nut and thrust ball bearing; The middle part of described scuffing of cylinder bore base plate offers square tie rod hole, the bottom of described pull bar is provided with square toes, described scuffing of cylinder bore base plate, tie rod hole and square toes are the structure that length is greater than width, and described square toes embed the bottom surface that is connected in described pull bar base plate after described tie rod hole; Described cover plate is fixed on described cylinder face bracing frame with bolt, and described cylinder face bracing frame and cover plate are enclosed within described pull bar; Described thrust ball bearing is installed on pull bar, and between described cylinder face bracing frame and cover plate; The top of described pull bar is provided with external screw thread, and described pull-rod nut threaded engagement is in the external screw thread of described pull bar, and the bottom of described pull-rod nut is connected to the upper surface of described thrust ball bearing.
The outer ring of described cylinder face bracing frame is provided with cylinder frame, and the internal diameter of described cylinder frame is greater than the external diameter of cylinder sleeve of engine.
The bottom surface of described scuffing of cylinder bore base plate offers the square groove of the square toes that can hold described pull bar, and the length direction of described square groove is perpendicular to the length direction of described tie rod hole.
The two ends of the length direction of the upper bottom surface of described scuffing of cylinder bore base plate are provided with symmetrical multistage ladder.
Described pull bar base plate and cylinder face bracing frame are axially symmetric structure.
The outline diameter on the face of cylinder, upper end of described pull-rod nut is greater than the outline diameter on the face of cylinder, lower end.
Gap is left in the upper surface of described thrust ball bearing and the bottom surface of cover plate.
There is protruding round platform at described cylinder face bracing frame middle part, has heavy hole in this round platform, and described thrust ball bearing is arranged in described heavy hole, and there is through hole at described cover plate middle part, and the lower end of pull-rod nut is connected to the upper surface of described thrust ball bearing through this through hole.
Described cover plate is installed on described round platform.
Described scuffing of cylinder bore base plate is the scuffing of cylinder bore base plate that 45 steel after modulation treatment are processed into, and described pull bar is the pull bar that 45 steel after modulation treatment are processed into, and described cylinder face bracing frame is the cylinder face bracing frame that 45 steel after modulation treatment are processed into.
While adopting the present invention to dismantle cylinder sleeve, after being tilted, scuffing of cylinder bore base plate puts into cylinder sleeve by sleeve port, scuffing of cylinder bore base plate is stuck in cylinder sleeve lower surface, cylinder face bracing frame is placed on the cylinder cap face of engine body, tighten pull-rod nut by spanner, make pull bar drive cylinder sleeve to move up with respect to cylinder face bracing frame, thereby drive cylinder sleeve to depart from engine body.
Brief description of the drawings
The present invention will be further described to utilize accompanying drawing, but content in accompanying drawing does not form any limitation of the invention.
Fig. 1 is the structural representation of one embodiment of the present of invention.
Fig. 2 is the structural representation of another angle of one embodiment of the present of invention.
Fig. 3 is the schematic diagram that the scuffing of cylinder bore base plate of one embodiment of the present of invention is tilted to put into cylinder sleeve.
Fig. 4 is that one embodiment of the present of invention are fixed on the schematic diagram in cylinder sleeve.
Fig. 5 uses one embodiment of the present of invention cylinder sleeve to be pulled out to the schematic diagram of engine body.
Reference numeral:
Scuffing of cylinder bore base plate 1, tie rod hole 11, bottom surface 12, upper bottom surface 13, ladder 14, square groove 15;
Pull bar 2, square toes 21;
Cylinder face bracing frame 3, round platform 31, heavy hole 32, cylinder frame 33;
Cover plate 4, pull-rod nut 5, thrust ball bearing 6, bolt 7;
Cylinder sleeve 8, engine body 9, sealing ring 10.
Detailed description of the invention
The invention will be further described with the following Examples.
The dismantlement tool for cylinder liners of engines of the present embodiment as Figure 1-5, comprises scuffing of cylinder bore base plate 1, pull bar 2, cylinder face bracing frame 3, cover plate 4, pull-rod nut 5 and thrust ball bearing 6; The middle part of described scuffing of cylinder bore base plate 1 offers square tie rod hole 11, the bottom of described pull bar 2 is provided with square toes 21, described scuffing of cylinder bore base plate 1, tie rod hole 11 and square toes 21 are the structure that length is greater than width, and described square toes 21 embed the bottom surface 12 that is connected in described pull bar base plate 1 after described tie rod hole 11; Described cover plate 4 use bolts 7 are fixed on described cylinder face bracing frame 3, and described cylinder face bracing frame 3 and cover plate 4 are enclosed within described pull bar 2; Described thrust ball bearing 6 is installed on pull bar 2, and between described cylinder face bracing frame 3 and cover plate 4; The top of described pull bar 2 is provided with external screw thread, and described pull-rod nut 5 threaded engagement are in the external screw thread of described pull bar 2, and the bottom of described pull-rod nut 5 is connected to the upper surface of described thrust ball bearing 6.
The two ends of the length direction of the upper bottom surface 13 of described scuffing of cylinder bore base plate 1 are provided with symmetrical multistage ladder 14.
The bottom surface 12 of described scuffing of cylinder bore base plate 1 offers the square groove 15 of the square toes 21 that can hold described pull bar 2, and the length direction of described square groove 15 is perpendicular to the length direction of described tie rod hole 11.
Described pull bar base plate 1 and cylinder face bracing frame 3 are axially symmetric structure.
The outline diameter on the face of cylinder, upper end of described pull-rod nut 5 is greater than the outline diameter on the face of cylinder, lower end.
There is protruding round platform 31 at described cylinder face bracing frame 3 middle parts, in this round platform 31, there is heavy hole 32, described thrust ball bearing 6 is arranged in described heavy hole 32, and there is through hole at described cover plate 4 middle parts, and the lower end of pull-rod nut 5 is connected to the upper surface of described thrust ball bearing 6 through this through hole.
The outer ring of described cylinder face bracing frame 3 is provided with cylinder frame 33, and the internal diameter of described cylinder frame 33 is greater than the external diameter of cylinder sleeve of engine.
Described cover plate 4 is installed on described round platform 31.
Gap is left in the bottom surface of the upper surface of described thrust ball bearing 6 and cover plate 4.
Described scuffing of cylinder bore base plate 1 is the scuffing of cylinder bore base plate 1 that 45 steel after modulation treatment are processed into, and described pull bar 2 is pull bars 2 that 45 steel after modulation treatment are processed into, and described cylinder face bracing frame 3 is cylinder face bracing frames 3 that 45 steel after modulation treatment are processed into.
Design principle of the present invention:
Cylinder sleeve 8 is nested in engine body 9, is also provided with three road O RunddichtringOs 10 on the cylindrical of cylinder sleeve 8, and cylinder sleeve 8 is tight fit with engine body 9.
1, scuffing of cylinder bore base plate 1 is to be processed by 45 steel after modifier treatment, and modified object has been position increases its intensity (due in use stressed larger on it), and is processed into multistage ladder 14, can be used for the dismounting of the cylinder sleeve 8 of different cylinder diameters.Be processed with square groove 15(as Fig. 2 at the bottom surface 12 of scuffing of cylinder bore base plate 1), in use propping up the square toes 21 of pull bar 2, prevent that pull bar 2 from rotating in company with pull-rod nut 5; The middle part of scuffing of cylinder bore base plate 1 is processed with the tie rod hole 11 passing through for square bar 2.
2, pull bar 2 is also to be processed by 45 steel after modifier treatment, and rectangular square toes 21 are processed in its one end, and when use, square toes 21 are assemblied in 15 li of the square grooves of scuffing of cylinder bore base plate 1, and the other end processes external screw thread.
3, cylinder face bracing frame 3 is to be processed by 45 steel after modifier treatment, and its Main Function is to be positioned over tie-strut 2 on the cylinder cap face of engine body 9 while using.Process heavy hole 32 in cylinder face bracing frame 3 upper surfaces, for assembling thrust ball bearing 6.Use thrust ball bearing 6 to avoid in the time of rotating rod nut 5 because pull-rod nut 5 directly contacts and produces larger frictional force with cylinder face bracing frame 3 upper surfaces.
4, cover plate 4 is for being assemblied in cylinder face bracing frame 3, and its effect is to block the thrust ball bearing 6 being contained in cylinder face bracing frame 3 holes, prevents that it from dropping out.
5, pull-rod nut 5, for being assemblied in pull bar 2, just can pull out cylinder sleeve 8 sleeve port of engine body 9 by rotating rod nut 5.
Assembling of the present invention:
Thrust ball bearing 6 is put in the heavy hole 32 of cylinder face bracing frame 3, covered cover plate 4, and with bolt 7 holddown plates 4.There is certain gap thrust ball bearing 6 upper surfaces and cover plate 4 bottom surfaces, ensure that thrust ball bearing 6 can flexible rotating.
The present invention dismantles the course of work of cylinder sleeve 8:
1. pass through sleeve port, scuffing of cylinder bore base plate 1 is tilted (because the maximum gauge of scuffing of cylinder bore base plate 1 is greater than the internal diameter of cylinder sleeve 8, after only having inclination, just can put in, as Fig. 3) put into below sleeve port, the square toes of pull bar 2 21 are passed after tie rod hole 11 along the direction of the tie rod hole 11 at the middle part of scuffing of cylinder bore base plate 1, by pull bar 2 half-twists, make the square toes 21 of pull bar 2 be stuck in 15 li of the square grooves of scuffing of cylinder bore base plate 1, the lower surface that while preventing from use revolving pull-rod nut 5, pull bar 2 and then rotates, then the ladder of scuffing of cylinder bore base plate 1 14 is leaned against cylinder sleeve 8 together.
2. the endoporus through thrust ball bearing 6 on scuffing of cylinder bore base plate 1 by the upper end of pull bar 2, scuffing of cylinder bore base plate 1 is positioned on the cylinder cap face of engine body 9, the external screw thread in pull bar 2 upper ends by pull-rod nut 5 rotation sets simultaneously, and tighten pull-rod nut 5, make the upper surface of pull-rod nut 5 lower surfaces near thrust ball bearing 6, strain scuffing of cylinder bore base plate 1, finally by Rotating with Uniform pull-rod nut 5, cylinder sleeve 8 is pulled out to the sleeve port of engine body 9 with spanner.As Fig. 5, when scuffing of cylinder bore base plate 1 is pulled to the inwall of close cylinder face bracing frame 3 by pull bar 2, cylinder sleeve 8 can be pulled out.
Because dismounting cylinder sleeve needs larger power, so all parts except thrust ball bearing 6, all by heat treatment, increase its intensity in this cover instrument; In use, directly contact produce the difficulty that increases pull-out cylinder sleeve 8 compared with large frictional force for fear of lower surface and cylinder face bracing frame 3 upper surfaces of pull-rod nut 5, spy increases a thrust ball bearing 6 betwixt.
Finally should be noted that; above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention; although the present invention is explained in detail with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement technical scheme of the present invention, and not depart from essence and the scope of technical solution of the present invention.

Claims (7)

1. a dismantlement tool for cylinder liners of engines, is characterized in that: comprise scuffing of cylinder bore base plate, pull bar, cylinder face bracing frame, cover plate, pull-rod nut and thrust ball bearing; The middle part of described scuffing of cylinder bore base plate offers square tie rod hole, the bottom of described pull bar is provided with square toes, described scuffing of cylinder bore base plate, tie rod hole and square toes are the structure that length is greater than width, and described square toes embed the bottom surface that is connected in described pull bar base plate after described tie rod hole; Described cover plate is fixed on described cylinder face bracing frame with bolt, and described cylinder face bracing frame and cover plate are enclosed within described pull bar; Described thrust ball bearing is installed on pull bar, and between described cylinder face bracing frame and cover plate; The top of described pull bar is provided with external screw thread, and described pull-rod nut threaded engagement is in the external screw thread of described pull bar, and the bottom of described pull-rod nut is connected to the upper surface of described thrust ball bearing; The maximum gauge of described scuffing of cylinder bore base plate is greater than the internal diameter of cylinder sleeve; The two ends of the length direction of the upper bottom surface of described scuffing of cylinder bore base plate are provided with symmetrical multistage ladder;
The bottom surface of described scuffing of cylinder bore base plate offers the square groove of the square toes that can hold described pull bar, and the length direction of described square groove is perpendicular to the length direction of described tie rod hole;
Gap is left in the upper surface of described thrust ball bearing and the bottom surface of cover plate.
2. dismantlement tool for cylinder liners of engines according to claim 1, is characterized in that: the outer ring of described cylinder face bracing frame is provided with cylinder frame, and the internal diameter of described cylinder frame is greater than the external diameter of cylinder sleeve of engine.
3. dismantlement tool for cylinder liners of engines according to claim 1, is characterized in that: described pull bar base plate and cylinder face bracing frame are axially symmetric structure.
4. dismantlement tool for cylinder liners of engines according to claim 1, is characterized in that: the outline diameter on the face of cylinder, upper end of described pull-rod nut is greater than the outline diameter on the face of cylinder, lower end.
5. dismantlement tool for cylinder liners of engines according to claim 1, it is characterized in that: there is protruding round platform at described cylinder face bracing frame middle part, in this round platform, there is heavy hole, described thrust ball bearing is arranged in described heavy hole, there is through hole at described cover plate middle part, and the lower end of pull-rod nut is connected to the upper surface of described thrust ball bearing through this through hole.
6. dismantlement tool for cylinder liners of engines according to claim 5, is characterized in that: described cover plate is installed on described round platform.
7. according to the dismantlement tool for cylinder liners of engines described in claim 1-6 any one, it is characterized in that: described scuffing of cylinder bore base plate is the scuffing of cylinder bore base plate that 45 steel after modulation treatment are processed into, described pull bar is the pull bar that 45 steel after modulation treatment are processed into, and described cylinder face bracing frame is the cylinder face bracing frame that 45 steel after modulation treatment are processed into.
CN201210039338.9A 2012-02-21 2012-02-21 Dismantlement tool for cylinder liners of engines Active CN102528731B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN102528731B true CN102528731B (en) 2014-10-08

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317475A (en) * 2013-06-27 2013-09-25 开平市盈光机电科技有限公司 Mechanism for assembling and disassembling bearing of injection molding machine
RU168839U1 (en) * 2015-12-21 2017-02-21 Алексей Валерьевич Шистеев CYLINDER BLOCK HOUSING REMOVER FOR NEW HOLLAND TRACTORS

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN2875716Y (en) * 2006-02-27 2007-03-07 徐州海伦哲工程机械有限公司 Device of assembling composite casing bush
CN201214229Y (en) * 2008-03-01 2009-04-01 无锡职业技术学院 Wet-type cylinder sleeve extractor

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2341677A (en) * 1941-11-21 1944-02-15 John H Wass Cylinder sleeve tool
US5408733A (en) * 1993-11-01 1995-04-25 Blankenship; Jim D. Cylinder sleeve puller
CN2237524Y (en) * 1995-06-29 1996-10-16 刘光华 Device for pulling cylinder jacket
CN201597013U (en) * 2010-02-05 2010-10-06 广西玉柴机器股份有限公司 Engine cylinder liner dismounting tool
CN201922406U (en) * 2011-01-12 2011-08-10 颜文彪 Multi-functional puller
CN202428383U (en) * 2012-02-21 2012-09-12 广东力宇新能源科技有限公司 Engine cylinder sleeve disassembling tool

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2875716Y (en) * 2006-02-27 2007-03-07 徐州海伦哲工程机械有限公司 Device of assembling composite casing bush
CN201214229Y (en) * 2008-03-01 2009-04-01 无锡职业技术学院 Wet-type cylinder sleeve extractor

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C53 Correction of patent for invention or patent application
CB02 Change of applicant information

Address after: 523935, Guangdong power Amperex Technology Limited, 88 Xin'an Road, East community, Humen Town, Dongguan, Guangdong

Applicant after: Liyu New Energy Science & Technology Co., Ltd.

Address before: 523935, Dongguan City, Guangdong province Humen Town East community Xin'an Road No. 88 Dongguan City Gas Power Co., Ltd.

Applicant before: Dongguan Liyu Gas Power Co., Ltd.

COR Change of bibliographic data

Free format text: CORRECT: APPLICANT; FROM: DONGGUAN LIYU GAS POWER CO.,LTD. TO: GUANGDONG LIYU NEW ENERGY TECHNOLOGYCO., LTD.

C10 Entry into substantive examination
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GR01 Patent grant
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Owner name: HUNAN LIYU GAS POWER CO., LTD.

Free format text: FORMER OWNER: GUANGDONG LIYU NEW ENERGY TECHNOLOGY CO., LTD.

Effective date: 20150813

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Effective date of registration: 20150813

Address after: Yuelu District City, Hunan province 410000 Changsha Changsha Hunan high tech Development Zone Lugu Road No. 662 Building No. 155 software

Patentee after: Liyu Gas Power Co., Ltd

Address before: 523935, Guangdong power Amperex Technology Limited, 88 Xin'an Road, East community, Humen Town, Dongguan, Guangdong

Patentee before: Liyu New Energy Science & Technology Co., Ltd.