CN102528117B - Four-station processor and connecting rod processing technology thereof - Google Patents
Four-station processor and connecting rod processing technology thereof Download PDFInfo
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- CN102528117B CN102528117B CN201010580717.XA CN201010580717A CN102528117B CN 102528117 B CN102528117 B CN 102528117B CN 201010580717 A CN201010580717 A CN 201010580717A CN 102528117 B CN102528117 B CN 102528117B
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Abstract
The invention discloses a four-station processor which comprises a rotary table, wherein four stations are arranged on the rotary table, each station is provided with a same clamp of a workpiece to be processed, the first station is a clamping station, the second station is a rough boring station, the third station is a boring lubrication groove station, the fourth station is a precise boring station, the workpiece to be processed is arranged on the clamp in the clamping station and is driven to perform step-by-step rotation by the rotary table, with each rotation, the workpiece to be processed adjusts one station based on the sequence of the clamping station, the rough boring station, the boring lubrication groove station and the precise boring station, and a rough boring main shaft system, a boring lubrication groove main shaft system and a precise boring main shaft system are respectively arranged on the parts, corresponding to the second, third and fourth stations, of the periphery of the rotary table. The invention also discloses a connecting rod processing technology by using the device. By adopting the device and the processing method which are provided by the invention, clamping operation only needs to be carried out once, and the large and small bores of the rough and precise boring as well as lubrication groove of the connecting rod can be simultaneously finished on the four-station processor, thus the product quality and the production efficiency can be greatly improved.
Description
Technical field
The present invention relates to metal processing sectors, particularly relate to the technique of a kind of four station processing machines and processing connecting rod.
Background technology
Traditional large and small hole of connecting rod boring and boring oil cavity technique are: operation one, the large and small hole of heavy boring; Operation two, boring oil cavity; Operation three, the large and small hole of right boring, (needs No. three clampings) respectively and machines on three equipment.Due to multiple clamping, each clamping all easily produces certain error, when often causing Finish Machining Bore above right boring not; If in order to ensure above processing, and allowance be strengthened, cause again machined surface fineness not reach customer requirement, also easily causing line position tolerance overproof.Therefore, traditional processing technology machining accuracy is poor, efficiency is low.
Summary of the invention
The object of this invention is to provide the technique of a kind of machining accuracy is high, production efficiency is high four station processing machines and processing connecting rod.
For achieving the above object, four station processing machines of the present invention comprise rotary table, rotary table is provided with four stations, each station is provided with the identical fixture of work piece, first station is clamping station, second station is rough bore station, 3rd station is boring lubrication groove station, 4th station is right boring hole station, work piece is installed on fixture on clamping station, rotated stepwise is driven by rotary table, often rotate once, work piece is along clamping station, rough bore station, boring lubrication groove station, a right boring hole station order adjustment station, in rotary table periphery correspondence second, three, four stations are respectively equipped with heavy boring axis system, boring lubrication groove axis system and right boring axis system.
Heavy boring axis system of the present invention comprises heavy boring macropore mainshaft mechanism and heavy boring aperture mainshaft mechanism, it is juxtaposed on the slide block of board, slide block drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on heavy boring macropore mainshaft mechanism and heavy boring aperture mainshaft mechanism is driven by feed mechanism.
Boring lubrication groove axis system of the present invention is arranged on the slide block of board, feed motion before and after the output shaft on boring lubrication groove axis system is driven by feed mechanism.
Right boring axis system of the present invention comprises right boring macropore mainshaft mechanism and right boring aperture mainshaft mechanism, it is juxtaposed on the slide block of board, slide block drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on right boring macropore mainshaft mechanism and right boring aperture mainshaft mechanism is driven by feed mechanism.
Adopt processing machine of the present invention to process the method for connecting rod, it comprises the steps:
Step 1: first connecting rod is fixed on fixture at clamping station;
Step 2: rotary table rotated stepwise, drives first connecting rod to enter the second station, and the large aperture of heavy boring axis system to first connecting rod of corresponding second station carries out heavy boring; Second connecting rod is fixed on fixture at clamping station simultaneously;
Step 3: after the large aperture heavy boring of first connecting rod completes, rotary table rotated stepwise, drives first connecting rod to enter the 3rd station, the boring lubrication groove axis system of corresponding 3rd station carries out the bore hole of lubrication groove to first connecting rod; Drive second connecting rod to enter the second station, the large aperture of heavy boring axis system to second connecting rod of corresponding second station carries out heavy boring simultaneously; 3rd connecting rod is fixed on fixture at clamping station;
Step 4: first connecting rod and second connecting rod are respectively after the 3rd station of correspondence and the second station machine, rotary table rotated stepwise, drive first connecting rod to enter the 4th station, the large aperture of right boring axis system to first connecting rod of corresponding 4th station carries out right boring; Drive second connecting rod to enter the 3rd station, boring lubrication groove axis system carries out the bore hole of lubrication groove to second connecting rod simultaneously; 3rd connecting rod enters the second station, and the large aperture of heavy boring axis system to the 3rd connecting rod of corresponding second station carries out heavy boring; 4th connecting rod is fixed on fixture at clamping station;
Step 5: first to the 3rd connecting rod is respectively after the four to the second station of correspondence machines, rotary table rotated stepwise, clamping station got back to by first connecting rod, unload the connecting rod machined, on fixture, load onto connecting rod to be processed again, four connecting rods like this synchronously carry out the processing of different station at four stations.
The each 90-degree rotation of rotary table of the present invention also locks, and waits for and processing next time.
Adopt equipment of the present invention and processing method, only need carry out clamped one time, four station processing machines complete the large and small hole of thick right boring and the boring lubrication groove of connecting rod simultaneously.In addition, only need personnel in the enterprising luggage folder of clamping station and unmount operations during the work of this equipment, the system of processing of its excess-three station is processed three connecting rods simultaneously, thus significantly improves product quality and production efficiency.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the structural representation of the present invention four station processing machine;
Fig. 2 is the rotary table structural representation of the present invention four station processing machine;
Fig. 3 is the Machining of Connecting Rod schematic diagram of step 2 in processing technology of the present invention;
Fig. 4 is the Machining of Connecting Rod schematic diagram of step 3 in processing technology of the present invention;
Fig. 5 is the Machining of Connecting Rod schematic diagram of step 4 in processing technology of the present invention.
Detailed description of the invention
As shown in Fig. 1 to 2, four station processing machines of the present invention comprise rotary table 1, rotary table 1 is provided with four stations, each station is provided with the identical fixture 15 of work piece, first station 11 is clamping station, second station 12 is rough bore station, 3rd station 13 is boring lubrication groove station, 4th station 14 is right boring hole station, work piece is installed on fixture 15 on clamping station 11, rotated stepwise is driven by rotary table 1, often rotate once, work piece is along clamping station 11, rough bore station 12, boring lubrication groove station 13, a right boring hole station 14 order adjustment station, in rotary table 1 periphery correspondence second, three, four stations 12, 13, 14 are respectively equipped with heavy boring axis system 2, boring lubrication groove axis system 3 and right boring axis system 4.Heavy boring main shaft 2 system of the present invention comprises heavy boring macropore mainshaft mechanism 21 and heavy boring aperture mainshaft mechanism 22, it is juxtaposed on the slide block 23 of board, slide block drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on heavy boring macropore mainshaft mechanism 21 and heavy boring aperture mainshaft mechanism 22 is driven by feed mechanism.
Boring lubrication groove axis system 3 of the present invention is arranged on the slide block 31 of board, feed motion before and after the output shaft on boring lubrication groove axis system 3 is driven by feed mechanism.
Right boring axis system 4 of the present invention comprises right boring macropore mainshaft mechanism 41 and right boring aperture mainshaft mechanism 42, it is juxtaposed on the slide block 43 of board, slide block 43 drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on right boring macropore mainshaft mechanism 41 and right boring aperture mainshaft mechanism 42 is driven by feed mechanism.
As shown in Fig. 1 to 5, adopt processing machine of the present invention to carry out the method for Machining of Connecting Rod, it comprises the steps:
Step 1: first connecting rod is fixed on fixture 15 at clamping station 11;
Step 2: rotary table 1 rotated stepwise, drives first connecting rod to enter the second station 12, and the large aperture 61,62 of heavy boring axis system 2 to first connecting rod of corresponding second station 12 carries out heavy boring; Second connecting rod is fixed on fixture at clamping station 11 simultaneously;
Step 3: after the large aperture heavy boring of first connecting rod completes, rotary table 1 rotated stepwise, drives first connecting rod to enter the 3rd station 13, the boring lubrication groove axis system 3 of corresponding 3rd station 13 carries out the bore hole of lubrication groove 7 to first connecting rod; Drive second connecting rod to enter the second station 12, the large aperture of heavy boring axis system 2 to second connecting rod of corresponding second station 12 carries out heavy boring simultaneously; 3rd connecting rod is fixed on fixture 15 at clamping station 11;
Step 4: first connecting rod and second connecting rod are respectively after the 3rd station 13 of correspondence and the second station 12 machine, rotary table 1 rotated stepwise, drive first connecting rod to enter the 4th station 14, the large aperture 61,62 of right boring axis system 4 to first connecting rod of corresponding 4th station 14 carries out right boring; Drive second connecting rod to enter the 3rd station 13, boring lubrication groove axis system 3 carries out the bore hole of lubrication groove 7 to second connecting rod simultaneously; 3rd connecting rod enters the second station 12, and the large aperture of heavy boring axis system 2 to the 3rd connecting rod of corresponding second station 12 carries out heavy boring; 4th connecting rod is fixed on fixture 15 at clamping station 11;
Step 5: first to the 3rd connecting rod is respectively after the four to the second station of correspondence machines, rotary table 1 rotated stepwise, clamping station 11 got back to by first connecting rod, unload the connecting rod machined, on fixture 15, load onto connecting rod to be processed again, four connecting rods like this synchronously carry out the processing of different station at four stations.
The each 90-degree rotation of rotary table 1 of the present invention also locks, and waits for and processing next time.
Claims (2)
1. the method for a station processing machine processing connecting rod, it is characterized in that: described four station processing machines comprise rotary table, rotary table is provided with four stations, each station is provided with the identical fixture of work piece, first station is clamping station, second station is rough bore station, 3rd station is boring lubrication groove station, 4th station is right boring hole station, work piece is installed on fixture on clamping station, rotated stepwise is driven by rotary table, often rotate once, work piece is along clamping station, rough bore station, boring lubrication groove station, a right boring hole station order adjustment station, in rotary table periphery correspondence second, three, four stations are respectively equipped with heavy boring axis system, boring lubrication groove axis system and right boring axis system, described heavy boring axis system comprises heavy boring macropore mainshaft mechanism and heavy boring aperture mainshaft mechanism, it is juxtaposed on the slide block of board, slide block drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on heavy boring macropore mainshaft mechanism and heavy boring aperture mainshaft mechanism is driven by feed mechanism, described boring lubrication groove axis system is arranged on the slide block of board, feed motion before and after the output shaft on boring lubrication groove axis system is driven by feed mechanism, described right boring axis system comprises right boring macropore mainshaft mechanism and right boring aperture mainshaft mechanism, it is juxtaposed on the slide block of board, slide block drives side-to-side movement by servo control mechanism, feed motion before and after the output shaft on right boring macropore mainshaft mechanism and right boring aperture mainshaft mechanism is driven by feed mechanism, described method comprises the steps:
Step 1: first connecting rod is fixed on fixture at clamping station;
Step 2: rotary table rotated stepwise, drives first connecting rod to enter the second station, and the large aperture of heavy boring axis system to first connecting rod of corresponding second station carries out heavy boring; Second connecting rod is fixed on fixture at clamping station simultaneously;
Step 3: after the large aperture heavy boring of first connecting rod completes, rotary table rotated stepwise, drives first connecting rod to enter the 3rd station, the boring lubrication groove axis system of corresponding 3rd station carries out the bore hole of lubrication groove to first connecting rod; Drive second connecting rod to enter the second station, the large aperture of heavy boring axis system to second connecting rod of corresponding second station carries out heavy boring simultaneously; 3rd connecting rod is fixed on fixture at clamping station;
Step 4: first connecting rod and second connecting rod are respectively after the 3rd station of correspondence and the second station machine, rotary table rotated stepwise, drive first connecting rod to enter the 4th station, the large aperture of right boring axis system to first connecting rod of corresponding 4th station carries out right boring; Drive second connecting rod to enter the 3rd station, boring lubrication groove axis system carries out the bore hole of lubrication groove to second connecting rod simultaneously; 3rd connecting rod enters the second station, and the large aperture of heavy boring axis system to the 3rd connecting rod of corresponding second station carries out heavy boring; 4th connecting rod is fixed on fixture at clamping station;
Step 5: first to the 3rd connecting rod is respectively after the four to the second station of correspondence machines, rotary table rotated stepwise, clamping station got back to by first connecting rod, unload the connecting rod machined, on fixture, load onto connecting rod to be processed again, four connecting rods like this synchronously carry out the processing of different station at four stations.
2. the method for processing connecting rod according to claim 1, is characterized in that: each 90-degree rotation of described rotary table also locks, and waits for and processing next time.
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CN201010580717.XA CN102528117B (en) | 2010-12-09 | 2010-12-09 | Four-station processor and connecting rod processing technology thereof |
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CN201010580717.XA CN102528117B (en) | 2010-12-09 | 2010-12-09 | Four-station processor and connecting rod processing technology thereof |
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CN102528117A CN102528117A (en) | 2012-07-04 |
CN102528117B true CN102528117B (en) | 2015-05-06 |
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CN103406558B (en) * | 2013-07-30 | 2016-05-25 | 江苏新贝斯特中传科技有限公司 | A kind of cylinder sleeve precision bored hole special plane |
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CN201249370Y (en) * | 2008-08-29 | 2009-06-03 | 广州市嘉特斯机电制造有限公司 | Multi-stage utilized tooling machine tool |
CN201275706Y (en) * | 2008-06-03 | 2009-07-22 | 南京聚星机械装备有限公司 | Connecting bar eight-station special drilling machine |
CN201940635U (en) * | 2010-12-09 | 2011-08-24 | 福州钜立机动车配件有限公司 | Four-station processing machine |
Family Cites Families (1)
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US6935003B2 (en) * | 2003-02-28 | 2005-08-30 | National University Of Singapore | Compound fabrication process and apparatus |
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2810865Y (en) * | 2005-08-18 | 2006-08-30 | 薛玉田 | Special machine with six stations for machining piston |
CN2810866Y (en) * | 2005-08-18 | 2006-08-30 | 薛玉田 | Special machine with six stations for machining connection rod cover |
CN2810867Y (en) * | 2005-08-18 | 2006-08-30 | 薛玉田 | Special machine with six stations for machining connection rod body |
CN200942460Y (en) * | 2006-08-17 | 2007-09-05 | 薛玉田 | Exhaust rocker arm No. 1 special processing machine |
CN101229620A (en) * | 2008-01-30 | 2008-07-30 | 梁刚 | Multi-station combined machine tool |
CN201275706Y (en) * | 2008-06-03 | 2009-07-22 | 南京聚星机械装备有限公司 | Connecting bar eight-station special drilling machine |
CN201249370Y (en) * | 2008-08-29 | 2009-06-03 | 广州市嘉特斯机电制造有限公司 | Multi-stage utilized tooling machine tool |
CN201940635U (en) * | 2010-12-09 | 2011-08-24 | 福州钜立机动车配件有限公司 | Four-station processing machine |
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Address after: 350000 No.3 comprehensive office building, No.8, Shangmao Avenue, Nantong town, Minhou County, Fuzhou City, Fujian Province Patentee after: Fujian Huawei Juquan Precision Technology Co., Ltd Address before: Jinan District Fuk new road 350000 Fuzhou city of Fujian Province, No. 245 Patentee before: FUZHOU JULI MOTOR PARTS Co.,Ltd. |
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