CN102522159B - Processing method of wire bundle - Google Patents
Processing method of wire bundle Download PDFInfo
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- CN102522159B CN102522159B CN 201210004611 CN201210004611A CN102522159B CN 102522159 B CN102522159 B CN 102522159B CN 201210004611 CN201210004611 CN 201210004611 CN 201210004611 A CN201210004611 A CN 201210004611A CN 102522159 B CN102522159 B CN 102522159B
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- wire
- transect
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- 238000003672 processing method Methods 0.000 title claims abstract description 15
- 238000005452 bending Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000007639 printing Methods 0.000 claims abstract description 5
- 239000000123 paper Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005520 cutting process Methods 0.000 abstract description 3
- 229910052802 copper Inorganic materials 0.000 description 13
- 239000010949 copper Substances 0.000 description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The invention discloses a processing method of a wire bundle, which comprises the following steps: manufacturing sample wires, manufacturing a template, printing the template, processing a wire bundle, manufacturing a group of sample wires corresponding to the length, the binding position and the bending angle of each conducting wire according to the concrete trend of each conducting wire and marking the binding points and the bending points of conducting wires with corresponding specifications on the sample wires by using marks; gathering this group of sample wires to the same plane, also tracing on a plane carrier according to the same proportion and also marking the binding points and the bending points by using different marks; printing out recording information on the plane carrier according to the same proportion; placing a drawing on a working platform, wedging a nail by which the conducting wires can pass into each bending point on corresponding paper, placing the conducting wires with each specification on the paper, distributing according to the trends of the corresponding sample wires on the paper respectively, also binding according to each binding point and then cutting according to the length shown on the paper; and finishing the processing process of the entire wire bundle. According to the processing method of the wire bundle, the processing is simple, the binding is accurate, and the production efficiency is enhanced.
Description
Technical field:
The present invention relates to the processing technique field of wire harness, is specifically a kind of processing method of wire harness.
Background technology:
Need to use the wire of a lot of different sizes in the textile machine control panel, so-called different size refers to the difference of wire rod model, these wires may reach tens, and wire rod length and installation path all may be inconsistent, if beam splitting is not tied up in addition, not only seem mixed and disorderly complexity, and can affect the quality of control panel.For the quality that improves control panel and make machine routing attractive in appearance, be convenient to again install, the line inspection, need to these wires in addition beam splitting tie up.Traditional processing method is: first measure respectively the length of every kind of specification wire, then cut, again the wire of all specifications is tied up bunchy by concrete cabling after completing.This processing method cuts because need first to measure respectively the length of tens wires, then the wire of choosing respectively all size ties up bunchy, makes complex procedures, efficient low, affects production capacity; And tie up at wire that in the process of bunchy, also there is requirement at the position of tying up to wire, and for example wire to be tied up serve as theme bundle and by-pass bundle, traditional processing method is difficult to accurately grasp the position of tying up of wire, thereby affects the performance of the electric usefulness of wire harness; Traditional processing method error easily occurs in tolerance with in cutting process in addition, exceeds the predetermined tolerance requirement, causes the wire that cuts defective, causes damage.
Summary of the invention:
Technical problem to be solved by this invention is, a kind of processing method of wire harness is provided, and it changes existing wire harness processing method, and processing is simple, accurately ties up, and has improved production efficiency.
Technical solution of the present invention is, a kind of processing method of wire harness is provided, and it comprises the following steps:
The first step is made line-transect; The concrete trend of the wire of each specification required according to this equipment on equipment, make one group with the length of the wire of each specification, tie up position and bending angle line-transect one to one, the specification of the wire that this line-transect of sign is corresponding on every line-transect, and identify tying up a little and the inflection point of corresponding specification wire on this line-transect with different being marked at;
Second step is made template; In the situation that do not change the line-transect bending angle, should organize line-transect and conclude same plane, be placed on a flat carrier, and by shape and the length of same ratio every line-transect of complete documentation on this flat carrier, and identify with isolabeling not and tie up a little and the inflection point;
The 3rd step, printing template; Recorded information on this flat carrier is printed by printer by same ratio;
The 4th step, the processing wire harness; The paper that prints is placed on workbench, the nail that each inflection point wedging one on corresponding paper can supply wire to walk around, the wire of each specification is placed on paper, arrange by the trend of line-transect corresponding on paper respectively, and tie up according to respectively tying up a little, then cut according to the length shown on paper;
The wire harness that processes in above-mentioned steps is taken off, complete the course of processing of whole wire harness.
Adopt above method compared with prior art, the present invention has the following advantages: move towards to make one group of complete line-transect according to the wire of each specification concrete, and equal proportion is recorded on flat carrier, print the drawing of line-transect by printer, each specification wire is placed on drawing, according to the trend on drawing and the length wire of arranging, tie up and cut, reduced operation, needn't need to select wire from the wire that cuts in advance as in the past ties up, and tie up a little very clearly, easily grasp, unlike the past with sensation; In addition, cut again after first tying up, just avoided wire to cut tying up afterwards the generation of the too short situation of the wire that may occur; The line-transect template can bulk print in addition, and convenient many people's batch productions have improved production efficiency, due to use be a processing template, improved the machining accuracy of wire harness.
As preferably, described flat carrier is cardboard.
Description of drawings:
Accompanying drawing is a processing template figure of the present invention.
Shown in figure: 1, tie up a little 2, the inflection point.
Embodiment:
The invention will be further described below in conjunction with the drawings and specific embodiments:
A kind of processing method of wire harness, it comprises the following steps:
The first step is made line-transect; The concrete trend of the wire of each specification required according to this equipment on equipment, make one group with the length of the wire of each specification, tie up position and bending angle line-transect one to one, the specification of the wire that this line-transect of sign is corresponding on every line-transect, and identify tying up a little and the inflection point of corresponding specification wire on this line-transect with different being marked at;
Second step is made template; In the situation that do not change the line-transect bending angle, should organize line-transect and conclude same plane, be placed on a flat carrier, and by shape and the length of same ratio every line-transect of complete documentation on this flat carrier, and identify with isolabeling not and tie up a little and the inflection point;
The 3rd step, printing template; Recorded information on this flat carrier is printed by printer by same ratio;
The 4th step, the processing wire harness; The paper that prints is placed on workbench, the nail that each inflection point wedging one on corresponding paper can supply wire to walk around, the wire of each specification is placed on paper, arrange by the trend of line-transect corresponding on paper respectively, and tie up according to respectively tying up a little, then cut according to the length shown on paper;
The wire harness that processes in above-mentioned steps is taken off, complete the course of processing of whole wire harness.
As shown in the figure, this is the wire harness processing template figure of four wires, AB shown in figure, AC, AD, AE represent respectively the polyvinyl chloride insulation cord of four different sizes, AVVR cable namely, its concrete specification is as follows: the wire rod model that AB represents is AVVR3C*0.2SQ, the wire rod model that AC represents is AVVR2C*0.3SQ, and the wire rod model that AD represents is AVVR3C*0.2SQ, and the wire rod model that AE represents is AVVR2C*0.3SQ.The concrete steps of this embodiment are as follows: the first step, according to the concrete trend of cord on equipment of these four different sizes, determine that each ties up a little, and namely partly tie up which of cord; Make one group and above-mentioned four cords trend and the on all four line-transect of length with the copper cash that four diameters are 1.3mm, that is to say that these four copper cash are corresponding one by one with the trend of above-mentioned four cords respectively, and length is consistent, in other words, the length of the cord that these four copper cash are represented with it is just the same, and bending angle is also just the same; The then model of the represented cord of this copper cash of sign on every copper cash then according to the trend of four cords with tie up a little and make two kinds of marks respectively on four copper cash of correspondence, represents respectively the inflection point and ties up a little.Need to prove at this, make line-transect and be not limited to and use copper cash, also can be with iron wire or steel wire.second step, the line-transect that forms due to four copper cash that are made this moment has stereochemical structure, for can be under with same ratio, it being drawn on flat carrier, next need it is concluded to same plane, that is to say in the situation that do not change the bending angle of these four copper cash, four copper cash on same plane are not concluded on the same plane carrier, the present embodiment midplane carrier is a cardboard, can certainly be that other are such as plank, the flat carrier such as plastic plate or paper, this flat carrier is in order to facilitate line-transect to conclude on a plane on the one hand, be on the other hand with the length of line-transect with and the information recording/such as specifically move towards on this flat carrier.After being placed on respectively four copper cash on cardboard, that is to say these four copper cash all be fitted in be in same plane on cardboard after, according to the ratio of 1: 1, these four copper cash are depicted on cardboard along separately trend, the namely AB shown in figure, AC, AD, AE, and the inflection point on line-transect a little is marked on these four broken lines with tying up, represent the inflection point of cord in the present embodiment with black circle, the pair of parallel short-term represents to tie up a little.The 3rd step, after completing above-mentioned steps, for many people batch machining, recorded information on this cardboard is printed the formation drawing by printer by the size of 1: 1, specific practice is that cardboard is placed on scanner, describe a scanning area facing to scanner of line-transect information on cardboard, scan in computer by the Photoshop of mapping software, then print with the ratio of printer in 1: 1.The 4th step, the drawing that prints is placed on workbench, then each inflection point on corresponding paper, it is the nail that black circle wedging one can supply wire to walk around, drawing can be fixed on workbench so on the one hand, can allow on the other hand the cord of walking around this nail form certain bending angle, thus with cord specifically move towards consistent.The cord of corresponding specification is placed on drawing, respectively according to the trend of corresponding cord represented on drawing, namely arrange along the trend of AB, AC, AD, AE respectively, cord that is to say when need to bend, form this bending angle by walking around the nail of wedging the inflection point, and tie up with strapping according to tying up a little on the same position of the cord of dimension on these four broken lines, the length that is then AB, AC, AD, AE according to the length shown on drawing cuts.At last, the wire harness that processes taken off get final product, if need to would carry out the processing of next wire harness.In addition, can geometrical clamp be set at the A of each broken line AB, AC, AD, AE end, in order to clamp an end of each root cord, then pursuing root by the trend of AB, AC, AD, AE on drawing respectively bends, strain cord after completing bending, then B holds with being separately positioned on, C holds, D holds, the geometrical clamp of E end is fixed, and can reduce like this to occur error in length when cutting.
Claims (2)
1. the processing method of a wire harness is characterized in that it comprises the following steps:
The first step is made line-transect; The concrete trend of the wire of each specification required according to this equipment on equipment, make one group with the length of the wire of each specification, tie up position and bending angle line-transect one to one, the specification of the wire that this line-transect of sign is corresponding on every line-transect, and identify tying up a little and the inflection point of corresponding specification wire on this line-transect with different being marked at;
Second step is made template; In the situation that do not change the line-transect bending angle, should organize line-transect and conclude same plane, be placed on a flat carrier, and by shape and the length of same ratio every line-transect of complete documentation on this flat carrier, and identify with isolabeling not and tie up a little and the inflection point;
The 3rd step, printing template; Recorded information on this flat carrier is printed by printer by same ratio;
The 4th step, the processing wire harness; The paper that prints is placed on workbench, the nail that each inflection point wedging one on corresponding paper can supply wire to walk around, the wire of each specification is placed on paper, arrange by the trend of line-transect corresponding on paper respectively, and tie up according to respectively tying up a little, then cut according to the length shown on paper;
The wire harness that processes in above-mentioned steps is taken off, complete the course of processing of whole wire harness.
2. the processing method of wire harness according to claim 1, it is characterized in that: described flat carrier is cardboard.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201210004611 CN102522159B (en) | 2012-01-09 | 2012-01-09 | Processing method of wire bundle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201210004611 CN102522159B (en) | 2012-01-09 | 2012-01-09 | Processing method of wire bundle |
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Publication Number | Publication Date |
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CN102522159A CN102522159A (en) | 2012-06-27 |
CN102522159B true CN102522159B (en) | 2013-06-26 |
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CN 201210004611 Expired - Fee Related CN102522159B (en) | 2012-01-09 | 2012-01-09 | Processing method of wire bundle |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103474178B (en) * | 2013-09-27 | 2016-03-02 | 天津长城精益汽车零部件有限公司 | A kind of manufacture method of wire harness |
CN104750882B (en) * | 2013-12-25 | 2017-11-10 | 上海利驰软件有限公司 | For electric wiring wire harness manufacture nail-plate drawing generating method |
CN108539556A (en) * | 2018-02-08 | 2018-09-14 | 北京帝格线束有限责任公司 | A kind of production technology of front deck bundle assembly |
CN115377926A (en) * | 2022-08-19 | 2022-11-22 | 西安空间无线电技术研究所 | Forming dimensional tool and method for satellite-borne high-power radio frequency cable assembly |
CN116979408A (en) * | 2023-08-01 | 2023-10-31 | 向光明 | Process method for grouping and prefabricating secondary wires |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004038736A1 (en) * | 2002-10-28 | 2004-05-06 | Yazaki Corporation | Cable production system |
CN201248215Y (en) * | 2008-08-25 | 2009-05-27 | 中国北车集团大同电力机车有限责任公司 | Apparatus for wiring template |
CN101714174A (en) * | 2009-09-14 | 2010-05-26 | 株洲南车时代电气股份有限公司 | Wiring method for electrical products |
CN102122806A (en) * | 2010-12-24 | 2011-07-13 | 南京南车浦镇城轨车辆有限责任公司 | Digital template wiring method of metro vehicle |
-
2012
- 2012-01-09 CN CN 201210004611 patent/CN102522159B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004038736A1 (en) * | 2002-10-28 | 2004-05-06 | Yazaki Corporation | Cable production system |
CN201248215Y (en) * | 2008-08-25 | 2009-05-27 | 中国北车集团大同电力机车有限责任公司 | Apparatus for wiring template |
CN101714174A (en) * | 2009-09-14 | 2010-05-26 | 株洲南车时代电气股份有限公司 | Wiring method for electrical products |
CN102122806A (en) * | 2010-12-24 | 2011-07-13 | 南京南车浦镇城轨车辆有限责任公司 | Digital template wiring method of metro vehicle |
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