CN102517792A - Multiple-different ultrafine composite fabric and preparation method thereof - Google Patents
Multiple-different ultrafine composite fabric and preparation method thereof Download PDFInfo
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Abstract
The invention relates to a multiple-different ultrafine composite fabric, in particular to a multiple-different ultrafine composite fabric and a preparation method thereof, which belongs to the field of fabrics. The multiple-different ultrafine composite fabric comprises the following matters in parts by weight: 10-30 parts of lobe type superfine fibers, 20-30 parts of bamboo carbon modified polypropylene fibers, 30-40 parts of viscose fibers and 10-20 parts of high-shrinkage fibers. The preparation method comprises the following steps of: loosening and mixing, mixing in a plurality of bins, automatic leveling, carding into a net, lapping in a crossing manner, spunlacing, heat treatment, hot-rolling forming and the like. The multiple-different ultrafine composite fabric and the preparation method thereof have the beneficial effects that the process is simple, the operation is easy, and the product quality is improved.
Description
Technical field
The present invention is a kind of how different ultra-fine composite fabric, and particularly a kind of how different ultra-fine composite fabric and preparation method thereof belongs to field of textiles.
Background technology
How different ultra-fine composite fabric of the prior art, production of woven fabric is low, and power consumption is big, and production cost is high, and manufacture technology is complicated, and fabric quality is relatively poor relatively, and pliability is low, and gas permeability is poor, and warmth retention property is not good, functional few simultaneously.
Summary of the invention
The present invention solves the deficiency that exists in the prior art, and a kind of how different ultra-fine composite fabric and preparation method thereof is provided.
Above-mentioned technical problem of the present invention mainly is able to solve through following technical proposals:
A kind of how different ultra-fine composite fabric comprises following material:
10～20 parts of 10～30 parts of sliver type superfine fibres, 20～30 parts of bamboo carbon modified polypropylene fibers, 30～40 parts of viscoses and high-shrinkage fibres.
Sliver type superfine fibre: light weight is soft, and intensity is high, good hygroscopicity, and the capillary that can increase greatly in the fabric makes the ventilative of fabric.Poisture-penetrability has basic change, and same quantitative fabric can increase number of fiber greatly, has therefore increased the warmth retention property that the little air chamber in the fabric construction has improved fabric.
Bamboo carbon modified polypropylene fiber: also be a kind of high-performance fiber, it have high strength, low-density, good rigidity, endurance, wear-resistant, heat conduction and lead good stability, anti-oxidant, DIMENSIONAL STABILITY good, good conductivity, magnetisable, can see through a series of functions such as X-ray, biological resistance is good, chemical resistance is good.
Viscose: it more is prone to good hygroscopicity (generally can reach 115%, be up to 300%) in water, suspend equably than the fiber of hygroscopicity difference.
High-shrinkage fibre: be to handle through hot water and steam or hot blast to produce the specialty fibers than common more high shrinkage, remarkable 57% 1 step of shrinkage factor is shunk the good contraction uniformity positive and negative 2%.
As preferably, also comprise 15～18 parts of 25～30 parts of tangerine lobe fiber types, 20～25 parts of bamboo carbon fibres, 30～35 parts of viscoses and high-shrinkage fibres.
A kind of preparation method of how different ultra-fine composite fabric, press following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 600～800, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 1%～3%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 25bar～60bar; Pressure during main the thorn is 80bar～130bar, and the pressure during anti-the thorn is 100bar～160bar, and the pressure during main once more the thorn is 120bar～150ba; Pressure during counter once more the thorn is 100bar～150bar, and the pressure during flat the thorn is 40bar～100bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 130 ℃～165 ℃, and the time is per minute 10～28m/min.；
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 150 ℃～170 ℃ pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.3mm～1.2mm.
As preferably, by following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 650～750, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 1%～3%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 30bar～40bar; Pressure during main the thorn is 90bar～110bar, and the pressure during anti-the thorn is 120bar～140bar, and the pressure during main once more the thorn is 120bar～130bar; Pressure during counter once more the thorn is 115bar～135bar, and the pressure during flat the thorn is 50bar～70bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 130 ℃～150 ℃, and the time is per minute 10～15m/min.；
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 165 ℃～170 ℃ pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.35mm～0.65mm.
Therefore, a kind of how different ultra-fine composite fabric provided by the invention and preparation method thereof, technology is simple, and is easy to operate, improves the quality of products.
The specific embodiment
Through embodiment, do further bright specifically below to technical scheme of the present invention.
Embodiment 1: a kind of how different ultra-fine composite fabric comprises following material:
158 parts of 10 parts of sliver type superfine fibres, 20 parts of bamboo carbon modified polypropylene fibers, 30 parts of viscoses and 10 parts of high-shrinkage fibres, 25 parts of tangerine lobe fiber types, 20 parts of bamboo carbon fibres, 30 parts of viscoses and high-shrinkage fibres.
A kind of preparation method of how different ultra-fine composite fabric, press following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 600, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 1%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 25bar, and the pressure during main the thorn is 80bar, and the pressure during anti-the thorn is 100bar, and the pressure during main once more the thorn is 120bar, and the pressure during counter once more the thorn is 100bar, and the pressure when equalling thorn is 40bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 130 ℃, and the time is per minute 10m/min.；
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 150 ℃ of pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.3mmmm.
Effect: this type of fabric intensity is high, and light weight is soft, good hygroscopicity, and simultaneously wear-resistant, shrinkage factor is good.
Embodiment 2: a kind of how different ultra-fine composite fabric comprises following material:
16 parts of 20 parts of sliver type superfine fibres, 25 parts of bamboo carbon modified polypropylene fibers, 35 parts of viscoses and 15 parts of high-shrinkage fibres, 27 parts of tangerine lobe fiber types, 22 parts of bamboo carbon fibres, 32 parts of viscoses and high-shrinkage fibres.
A kind of preparation method of how different ultra-fine composite fabric, press following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 700, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 2%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 40bar, and the pressure during main the thorn is 100bar, and the pressure during anti-the thorn is 130bar, and the pressure during main once more the thorn is 140bar, and the pressure during counter once more the thorn is 120bar4bar, and the pressure when equalling thorn is 60bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 145 ℃, and the time is per minute 20m/min.；
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 160 ℃ of pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.6mm.
Effect: this type of fabric intensity is high, and light weight is soft, good hygroscopicity, and simultaneously wear-resistant, shrinkage factor is good.
Embodiment 3: a kind of how different ultra-fine composite fabric comprises following material:
18 parts of 30 parts of sliver type superfine fibres, 30 parts of bamboo carbon modified polypropylene fibers, 40 parts of viscoses and 20 parts of high-shrinkage fibres, 30 parts of tangerine lobe fiber types, 25 parts of bamboo carbon fibres, 35 parts of viscoses and high-shrinkage fibres.
A kind of preparation method of how different ultra-fine composite fabric, press following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 800, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 3%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 60bar, and the pressure during main the thorn is 130bar, and the pressure during anti-the thorn is 160bar, and the pressure during main once more the thorn is 150bar, and the pressure during counter once more the thorn is 150bar, and the pressure when equalling thorn is 100bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 165 ℃, and the time is per minute 28m/min.；
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 170 ℃ of pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 1.2mm.
Effect: this type of fabric intensity is high, and light weight is soft, good hygroscopicity, and simultaneously wear-resistant, shrinkage factor is good.
Claims (4)
1. different ultra-fine composite fabric more than a kind is characterized in that comprising following material:
10～20 parts of 10～30 parts of sliver type superfine fibres, 20～30 parts of bamboo carbon modified polypropylene fibers, 30～40 parts of viscoses and high-shrinkage fibres.
2. a kind of how different ultra-fine composite fabric according to claim 1 is characterized in that: also comprise 15～18 parts of 25～30 parts of tangerine lobe fiber types, 20～25 parts of bamboo carbon fibres, 30～35 parts of viscoses and high-shrinkage fibres.
3. the preparation method of different ultra-fine composite fabric more than a kind is characterized in that by following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 600～800, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 1%～3%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 25bar～60bar; Pressure during main the thorn is 80bar～130bar, and the pressure during anti-the thorn is 100bar～160bar, and the pressure during main once more the thorn is 120bar～150bar; Pressure during counter once more the thorn is 100bar～150bar, and the pressure during flat the thorn is 40bar～100bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 130 ℃～165 ℃, and the time is per minute 10～28m/min;
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 150 ℃～170 ℃ pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.3mm～1.2mm.
4. the preparation method of a kind of how different ultra-fine composite fabric according to claim 3 is characterized in that by following processing step:
(1), shredding mixes: with each material mutual superposition together, tie shredding with the brad of diameter 60cm and mix;
(2), many positions in storehouse mix: be input to 8 bin levels through the roller that 8 different sizes are arranged and fully mix, the rotating speed of every roller changes at per minute 650～750, forms cotton layer;
(3), autoleveling: measure cotton layer thickness feedback to the computer PLC automatically through 8 neat and well spaced devices and carry out parameters needed and adjust automatically and reach the fabric uniformity in length and breadth, the uniformity is 1%～3%, and the width of every neat and well spaced device is 37.5cm, forms fabric;
(4), carding: fabric is introduced into the pre-comb unit fabric is carried out preliminary treatment; The pre-comb unit is the speed ratio that 1 meter breast cylinder is formed 1:8 by 4 groups of working rolls and diameter; Get into the combing master unit again and carry out abundant combing fabric; Shift mutually through centrifugal force, the combing master unit is the speed ratio that 1.5 meters main cylinder is formed 1:10 by 5 groups of working rolls and diameter;
(5), cross lapping: the fabric of carding is carried out uniformity and the intensity that the staggered form laying improves fabric, and cross lapping is to lay so that the mode of " Z " font is folding;
(6), water stings: with the fabric that step (5) is handled well, the thorn of prewetting → lead → anti-thorn → master stings → instead stings once more → flat thorn once more; Pressure when prewetting is 30bar～40bar; Pressure during main the thorn is 90bar～110bar, and the pressure during anti-the thorn is 120bar～140bar, and the pressure during main once more the thorn is 120bar～130ba; Pressure during counter once more the thorn is 115bar～135bar, and the pressure during flat the thorn is 50bar～70bar;
(7), heat treatment: the fabric under hygrometric state after the step (6) gets into the drawing-in type drying cylinder and carries out the hot air circulation processing with fabric drying, and the temperature of heat treatment drying cylinder is 130 ℃～150 ℃, and the time is per minute 10～15m/min;
(8), hot-roll forming; It is to utilize this roller that fiber is carried out the required thickness range of hot-roll forming between 165 ℃～170 ℃ pressure rollers that fabric after the oven dry of water thorn is delivered to temperature, and thickness is 0.35mm～0.65mm.
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| CN201110349324.2A CN102517792B (en) | 2011-11-08 | 2011-11-08 | Multiple-different ultrafine composite fabric and preparation method thereof |
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| CN201110349324.2A CN102517792B (en) | 2011-11-08 | 2011-11-08 | Multiple-different ultrafine composite fabric and preparation method thereof |
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| CN105544090A (en) * | 2016-01-21 | 2016-05-04 | 苏州印丝特纺织数码科技有限公司 | Patterned non-woven fabric with concave-convex patterns and preparing method of patterned non-woven fabric |
| CN106884263A (en) * | 2017-01-22 | 2017-06-23 | 杭州萧山凤凰纺织有限公司 | A kind of preparation method of woven fabric spun-laced cleaning cloth |
| CN108660608A (en) * | 2018-05-18 | 2018-10-16 | 大源无纺新材料（天津）有限公司 | Super soft non-woven cloth of one kind and preparation method thereof |
| CN113091431A (en) * | 2021-03-26 | 2021-07-09 | 杭州得力纺织有限公司 | Post-processing device and method for environment-friendly fabric |
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| CN113091431B (en) * | 2021-03-26 | 2021-11-30 | 杭州得力纺织有限公司 | Post-processing device and method for environment-friendly fabric |
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| Publication number | Publication date |
|---|---|
| CN102517792B (en) | 2014-03-12 |
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