Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of feeding stable, accurate; Cut off great efforts, action soon; The corrugation pipe cutting machine that whole efficiency is high and cost is low.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of corrugation pipe cutting machine, it is characterized in that: comprise frame, frame is provided with the cutter mechanism that can cut off tubing, tubing can be sent into the feed mechanism of cutter mechanism, drawing-inroller gap adjusting mechanism and controlling organization, described feed mechanism comprises upper belt-wheel group, lower band wheels, the first driving mechanism and the first transmission mechanism being connected with the clutch end of the first driving mechanism, described upper belt-wheel group and lower band wheels are connected with the first transmission mechanism, and upper belt-wheel group and can regulate by drawing-inroller gap adjusting mechanism with the gap between wheels down, described controlling organization and feed mechanism, cutter mechanism and drawing-inroller gap adjusting mechanism are electrically connected, described cutter mechanism comprises lower cutter and the second driving mechanism being arranged in frame, the clutch end of the second driving mechanism is connected with linkage, on this linkage, be connected with upper cutter head, and this upper cutter head is arranged in frame by guide, this upper cutter head is provided with upper cutter, this upper cutter head can drive upper cutter and lower cutter to suit by the guiding of guide.
Described upper belt-wheel group comprises drive pulley, upper driven pulley, and described upper drive pulley and upper driven pulley are provided with the upper belt with pipe fitting CONTACT WITH FRICTION; Described lower band wheels comprise lower drive pulley, lower driven pulley, and described lower drive pulley and lower driven pulley are provided with the lower belt with pipe fitting CONTACT WITH FRICTION, and described the first transmission mechanism is connected with upper drive pulley and lower drive pulley respectively.
Described linkage comprises swing arm and trace, and the clutch end of described the second driving mechanism is fixedly connected with swing arm, and the two ends of this trace respectively with swing arm and upper cutter head pivot joint.
Described guide comprises the line slideway being arranged in frame and the guide rail slide block being connected with upper cutter head, and line slideway and guide rail slide block are slidably connected.
Described drawing-inroller gap adjusting mechanism comprises the 3rd driving mechanism being arranged in frame, and the clutch end of the 3rd driving mechanism is connected with the second transmission mechanism, and described upper belt-wheel group is connected with the second transmission mechanism.
Described the second transmission mechanism comprises drive lead screw, and drive lead screw is provided with nutplate, is provided with the tightening system that can pull nutplate to decline between described frame and nutplate, and described upper belt-wheel group is fixedly connected with nutplate.
Described tightening system comprises extension spring, and the two ends of this extension spring are connected with nutplate and frame respectively.
Between described frame and nutplate, be provided with the guider of guide vanes motherboard lifting, described guider comprises the guide rod being arranged in frame, and described nutplate is set on guide rod.
Described frame is provided with Que Liao testing agency, Gai Queliao testing agency comprises the detection seat being arranged in frame and detects axle, this detection seat is provided with can be around the detection sheet metal that detects seat rotation certain limit, this detects signal negative pole or the anodal electric connection of signal of sheet metal and controlling organization, described detection axle is electrically connected with signal positive pole or signal negative pole with controlling organization, and this detection sheet metal can be in electrical contact with detection axle.
Described frame is provided with charging aperture that can holding tubing and regulates supporting mechanism, this charging aperture regulates supporting mechanism to comprise the base plate being arranged in frame, on base plate, be relatively provided with side shield, described side shield is connected with base plate by the first governor motion, and described side shield is provided with overhead gage assembly, and described overhead gage assembly is connected with side shield by the second governor motion.
The invention has the beneficial effects as follows: the present invention includes frame, frame be provided with can cut off tubing cutter mechanism, tubing can be sent into feed mechanism, drawing-inroller gap adjusting mechanism and the controlling organization of cutter mechanism, described feed mechanism comprises upper belt-wheel group, with wheels, the first driving mechanism and the first transmission mechanism being connected with the clutch end of the first driving mechanism, described upper belt-wheel group and lower band wheels, is connected with the first transmission mechanism down.The present invention controls the upper belt-wheel group of feed mechanism and lower band wheels by controlling organization and drives tubing to move to send into cutter mechanism, and belt is that line contact with pipe fitting, thus pipe fitting integral body stressed even, feed length error is little, feeding more accurately, more stable; And upper belt-wheel group and can automatically regulate by drawing-inroller gap adjusting mechanism with the gap between wheels down, can adapt to the tubing of multiple diameter specification, and adjust the play precision being high, stability is high.
Cutter mechanism of the present invention comprises lower cutter and the second driving mechanism being arranged in frame, the clutch end of the second driving mechanism is connected with linkage, on this linkage, be connected with upper cutter head, this upper cutter head is arranged in frame by guide, this upper cutter head is provided with upper cutter, and this upper cutter head can drive upper cutter and lower cutter to suit by the guiding of guide.Cutting knife of the present invention adopts motor to drive by linkage, and the air cylinder driven before replacing, does not need dispensing compressed air gas source, thereby cost-saving; And the cut-out dynamics of cutting knife is larger, action is faster, efficiency is higher.
In addition, knife rest of the present invention is by line slideway and guide rail slide block sliding guidance, and knife rest location more accurately, moving resistance is less, cut-out tubing is lighter, thereby extended the service life of cutter.
The specific embodiment
Referring to figs. 1 through Fig. 7, the invention discloses a kind of corrugation pipe cutting machine, comprise frame 1, frame 1 is provided with the cutter mechanism that can cut off tubing, tubing can be sent into the feed mechanism of cutter mechanism, drawing-inroller gap adjusting mechanism and controlling organization, described feed mechanism comprises upper belt-wheel group, lower band wheels, the first driving mechanism and the first transmission mechanism being connected with the clutch end of the first driving mechanism, described upper belt-wheel group and lower band wheels are connected with the first transmission mechanism, and upper belt-wheel group and can regulate by drawing-inroller gap adjusting mechanism with the gap between wheels down, described controlling organization and feed mechanism, cutter mechanism and drawing-inroller gap adjusting mechanism are electrically connected, described cutter mechanism comprises lower cutter 2 and the second driving mechanism being arranged in frame 1, the clutch end of the second driving mechanism is connected with linkage, on this linkage, be connected with upper cutter head 3, and this upper cutter head 3 is arranged in frame 1 by guide, this upper cutter head 3 is provided with upper cutter 4, this upper cutter head 3 can drive upper cutter 4 and lower cutter 2 to suit by the guiding of guide.
As shown in the figure, upper belt-wheel group comprises drive pulley 5, upper driven pulley 6, and described upper drive pulley 5 and upper driven pulley 6 are provided with the upper belt 7 with pipe fitting CONTACT WITH FRICTION; Described lower band wheels comprise lower drive pulley 8, lower driven pulley 9, described lower drive pulley 8 and lower driven pulley 9 are provided with the lower belt 10 with pipe fitting CONTACT WITH FRICTION, and described the first transmission mechanism is connected with upper drive pulley 5 and lower drive pulley 8 respectively.In this specific embodiment, upper belt 7 and lower belt 10 have adopted rubber strip, friction by rubber strip and pipe fitting makes the pipe fitting feeding process that travelled forward, in above-mentioned feeding process, traditional roller type feeding, its drawing-inroller is that point contacts with pipe fitting, contact-making surface is little, friction is little, and material easily skids, and feed length error is large.Compare traditional roller type feeding, feeding structure of the present invention is belt-type feeding, and belt is that line contacts with pipe fitting, thus pipe fitting whole stressed evenly, little, the feeding of feed length error more accurately, more stable.Further, the first driving mechanism has adopted two stepper motors, and step-out rate is low, and feed length is more accurate.
As shown in the figure, in this specific embodiment, in order to process and easy for installation, frame 1 is provided with lower tool rest 11, and described lower cutter 2 is arranged on lower tool rest 11, and the second driving mechanism of the present invention has adopted motor.And upper cutter 4 employing V-type cutting knifes, material is the skew of not meeting left and right when cutting off, and blank is more accurate.
As shown in the figure, linkage comprises swing arm 12 and trace 13, the clutch end of described the second driving mechanism 3 is fixedly connected with swing arm 12, and the two ends of this trace 13 respectively with swing arm 12 and upper cutter head 3 pivot joints, in this specific embodiment, trace 13 is by bearing and swing arm 12 pivot joints.
As shown in the figure, guide comprises the line slideway 14 being arranged in frame 1 and the guide rail slide block being connected with upper cutter head 3, and line slideway 14 is slidably connected with guide rail slide block.Cutting knife is movable adopts accurate line style line slideway 14 to lead, and makes knife rest activity reliable and stable, and otch is level and smooth, and neat, blade is not easy to wear.
The operation principle of this cutter mechanism: when knife rest is in position of readiness, swing arm 12 is in the vertical position that makes progress, and trace 13 drives upper cutter heads 3 to be positioned at peak, thereby makes upper cutter 4 be positioned at peak, facilitates material to pass through; When cutting, motor rotation, drives swing arm 12 to rotate, and swing arm 12 drives with the trace 13 of its pivot joint and swings, thereby makes trace 13 pull upper cutter head 3, and cutting knife is declined; While reaching off-position, swing arm 12 is in downward vertical position, and trace 13 drives upper cutter head 3 to be positioned at minimum point, thereby makes cutting knife drop to minimum point, and upper and lower cutting knife 2 overlaps, and material cuts off.
As shown in Figure 8, Figure 9, drawing-inroller gap adjusting mechanism comprises that the clutch end that is arranged at the 3rd driving mechanism 15, the three driving mechanisms 15 in frame 1 is connected with the second transmission mechanism, and described upper belt-wheel group is connected with the second transmission mechanism.
The second transmission mechanism comprises drive lead screw 16, and drive lead screw 16 is provided with nutplate 17, and 17 of described frame 1 and nutplate are provided with the tightening system that can pull nutplate 17 to decline, and described feeding wheels are fixedly connected with nutplate 17.In this specific embodiment, the 3rd driving mechanism 15 has adopted worm gear speed-reducing motor, the end clamping of the power output shaft of worm gear speed-reducing motor and screw mandrel, because worm reduction gear has auto-lock function, so when motor stops, drive lead screw 16 is locked, guaranteed the stability of work.Tightening system comprises two extension springs 18, and the two ends of this extension spring 18 are connected with nutplate 17 and frame 1 respectively, and extension spring 18 is general part, not only easily buy and also cost low; In addition, because further in the effect of extension spring 18 between upper and lower feeding wheels, so the gap between upper and lower feeding wheels is elastic gap, guaranteed the pressure stability between feeding wheels and tubing.
For stablizing of retention nut plate 17 liftings, 17 guiders that are provided with 17 liftings of guide vanes motherboard of frame 1 and nutplate, guider comprises two guide rods 19 that are arranged in frame 1, described nutplate 17 is set on guide rod 19.
In this specific embodiment, the feeding wheels that are connected with the second transmission mechanism are included as upper drive pulley 5 and lower drive pulley 8, upper drive pulley 5 and lower drive pulley 8 are connected with nutplate 17 by belt shaft separately, for the ease of the lifting of feeding wheels and installation, frame 1 is provided with and regulates slotted hole 20, and the belt shaft of the belt shaft of upper drive pulley 5 and lower drive pulley 8 is through regulating slotted hole 20 to be connected with nutplate 17.
The operation principle of drawing-inroller gap adjusting mechanism: when the gap that need to strengthen between two feeding wheels, by worm reduction gear, drive drive lead screw 16 to rotate, order about nutplate 17 on drive lead screw 16 and rise and drive connected feeding wheels to rise and strengthened two-wheeled gap; When worm gear reducer driven by motor drive lead screw 16 reverse rotation, nutplate 17 declines under extension spring 18 effects, thereby drives connected feeding wheels to decline and gap between contracting two feeding wheels.By said structure, the gap between this corrugation pipe cutting machine drawing-inroller can drive the liftings of feeding wheels regulate by the 3rd driving mechanism 15, without staff turn handwheel, regulates, and saves time and laborsaving, thereby has improved operating efficiency.
As shown in figure 10, frame 1 is provided with Que Liao testing agency, Gai Queliao testing agency comprises the detection seat 21 being arranged in frame 1 and detects axle 22, this detection seat 21 is provided with can be around the detection sheet metal 23 that detects seat 21 rotation certain limits, this detects sheet metal 23 and is electrically connected with signal negative pole or the signal positive pole of controlling organization, described detection axle 22 is electrically connected with signal positive pole or signal negative pole with controlling organization, and this detection sheet metal 23 can be in electrical contact with detection axle 22.
It is charged for fear of frame 1, and detecting cover on axle 22 has insulating barrier.In this specific embodiment, detect sheet metal 23 and connect signal negative pole, and detect axle 22, connect signal positive pole.Further, crooked sagging and can not support and detect sheet metal 23 compared with soft pipe fitting in order to prevent some, frame 1 is provided with lower stop lever 24 that can holding pipe fitting.Further, in order to guarantee that detecting sheet metal 23 can not scratch tubing, detect end curling formation one circular arc flute profile, the arc outer wall of arc groove and the pipe fitting Surface Contact of sheet metal 23.
The operation principle of Que Liao testing agency: when feed mechanism does not lack material, detect sheet metal 23 by the support of pipe fitting in the state separated with detecting axle 22, when feed mechanism lacks material, detect the support that sheet metal 23 loses pipe fitting, and rotate around detecting seat 21 by self gravitation, while turning to certain limit, contact and electrically conduct with detection axle 22, thereby control system can receive signal, corrugation pipe cutting machine is quit work or sends to lack material warning, not only improve the security of the operation of this equipment, and material loading has also improved production efficiency in time.
As shown in Figure 11, Figure 12, because some tubing material is softer, frame 1 is provided with charging aperture that can holding tubing and regulates supporting mechanism, crossing this charging aperture regulates supporting mechanism to be positioned at before the charging aperture of feed mechanism, when feed mechanism feeding, by this charging aperture, regulate the auxiliary holding of supporting mechanism to tubing, can keep the stable and smooth and easy of feeding.This charging aperture regulates supporting mechanism to comprise the base plate 25 being arranged in frame 1, on base plate 25, be relatively provided with side shield 26, described side shield 26 is connected with base plate 25 by the first governor motion, and described side shield 26 is provided with overhead gage assembly 27, and described overhead gage assembly 27 is connected with side shield 26 by the second governor motion.
In this specific embodiment, the first governor motion comprises the first slotted hole (not shown) being arranged on base plate 25, one side shield 26 is connected with base plate 25 by the screw being arranged in this first slotted hole, certainly above-mentioned is not restriction of the present invention, the first slotted hole also can be arranged on side shield 26, by the first slotted hole, two 26 of side shields can be according to the diameter adjustment of bellows distance each other.
The second governor motion comprises the second slotted hole 28 being arranged on side shield 26, described overhead gage assembly 27 is connected with base plate 25 by the screw being arranged in this second slotted hole 28, certainly above-mentioned is not restriction of the present invention, the second slotted hole 28 also can be arranged on overhead gage assembly 27, by the second slotted hole 28, overhead gage assembly 27 can be according to the distance between the diameter adjustment of bellows and base plate 25.In this specific embodiment, overhead gage assembly 27 comprise can block resistance large diameter pipe fitting large block resistance plate 29 and little block resistance plate 30 that can block resistance free small-diameter pipe fitting, when the large diameter pipe fitting of cutting, by little block resistance plate 30, be connected with side shield 26, large 29 pairs of pipe fittings of block resistance plate play blocking function; When cutting the pipe fitting of minor diameter, by large block resistance plate 29, be connected with side shield 26,30 pairs of pipe fittings of little block resistance plate play blocking function.
As shown in figure 13, on overhead gage assembly 27, be welded with nut 31.In this specific embodiment, on large block resistance plate 29 and little block resistance plate 30, be respectively welded with two nuts 31, thereby when block resistance plate 29 and little block resistance plate 30 are connected with side shield 26 respectively greatly, only need be directly screwed into screw, thereby have saved the set-up time.
In this specific embodiment, control extraction system intelligence single-chip microcomputer, reliable and stable.Can free setting material shearing length, cut off quantity.And security system adopted maltilevel security protection, cutter mechanism is provided with dual guard shield, and ground floor guard shield is provided with sense switch, opens ground floor shield devices and quits work.Under dual guard shield protection, other position of operating personnel's finger or health can not be stretched in cutting knife or drawing-inroller, increases operator's safety.
Above-mentionedly just preferred embodiments more of the present invention are illustrated and described, but embodiments of the present invention are not restricted to the described embodiments, as long as it reaches technique effect of the present invention with essentially identical means, all should belong to protection scope of the present invention.