CN101912993B - Corrugated pipe cut-off machine - Google Patents

Corrugated pipe cut-off machine Download PDF

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Publication number
CN101912993B
CN101912993B CN 201010224707 CN201010224707A CN101912993B CN 101912993 B CN101912993 B CN 101912993B CN 201010224707 CN201010224707 CN 201010224707 CN 201010224707 A CN201010224707 A CN 201010224707A CN 101912993 B CN101912993 B CN 101912993B
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plate
main shaft
axial
cutting
location
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CN 201010224707
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CN101912993A (en
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倪君权
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SHANGHAI JUNQUAN AUTOMATION CO Ltd
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SHANGHAI JUNQUAN AUTOMATION CO Ltd
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Abstract

The invention relates to pipe fitting cutting equipment, in particular to a corrugated pipe cut-off machine. The corrugated pipe cut-off machine is characterized by comprising a conveying device, a wave crest cut-off rest device connected with the conveying device and a longitudinal sectioning device connected with the wave crest cut-off rest device, wherein the conveying device comprises an upper pressing wheel set, a lower pressing wheel set arranged corresponding to the upper pressing wheel set and a motor for driving all the pressing wheel sets; the wave crest cut-off rest device comprises a rotary main shaft, an annular rotary head sleeved on the main shaft and a corrugated pipe output fixture arranged corresponding to the rotary head; and the longitudinal sectioning device comprises a cutting location seat, a cutter arranged on the cutting location seat and a drive motor for driving a cutting slice, and the cutting location seat and the drive motor are vertically arranged. Through adopting the technical scheme, the corrugated pipe cut-off machine which has the advantages of high cutting efficiency and high cutting speed and can accurately cut the wave crest of a corrugated pipe is provided.

Description

Corrugated pipe cut-off machine
Technical field
The present invention relates to a kind of pipe fitting cutting equipment, particularly a kind of corrugated pipe cut-off machine.
Background technology
Traditional pipe fitting cutting equipment mainly is comprised of the drive source of cutting knife and driving cutting knife, in cutting process, need to be by manually pipe fitting being implemented to carry, not only increased production cost, and in course of conveying, artificial conveyance easily makes pipe fitting to be cut shake, thereby causes and can't implement comparatively accurately cutting to pipe fitting; And the continuous cutting of this type of pipe fitting cutting equipment is relatively poor, and cutting process is comparatively loaded down with trivial details, and cutting efficiency is low.
And, bellows includes crest and trough, its crest is the part towards upper lobes, trough then is the part to lower recess, in process, owing to need to the distance of its length and pitch be controlled, at present, the pipe cutting machine on market and the data carries out customized cut-off to bellows, otch is sometimes at crest like this, sometimes at trough, be difficult to accurate to it and orientation amputate position, especially when otch during at trough, the mouth of pipe hangs for a long time to the bellows interior surfaces of wires, easily gall the insulating barrier on electric wire surface, make wire short-circuiting, can cause more serious consequence.
Summary of the invention
For the deficiency that prior art exists, the invention provides a kind of cutting efficiency high, accurately cut bellows crest, the fast corrugated pipe cut-off machine of cutting speed.
For achieving the above object, the invention provides following technical scheme: a kind of corrugated pipe cut-off machine, include conveying device, the crest cut-off rest device that is connected with conveying device and the longitudinally cutting device that is connected with crest cut-off rest device, described conveying device includes the upper pressure wheel group, arrange press down wheels and drive the motor of each press nips corresponding to the upper pressure wheel group, described upper pressure wheel group and press down wheels and include at least two rollers that be arranged in parallel, link by belt between each roller, and one of them roller passes through motor-driven, described upper pressure wheel group and lower pressure wheel group are installed on respectively on the relatively independent axial location adjustable plate, each axial location adjustable plate is installed on respectively can be along on the guide pillar of its axial slip, and is provided with between each axial location adjustable plate and consists of each axial location adjustable plate axially is reverse movement along guide pillar link gear; Described crest cut-off rest device includes the bellows output fixture of the main shaft of rotation, the rotary head that is sheathed on the ring-type on the main shaft, the setting of corresponding rotation cutterhead, described rotary head is provided with one group at least towards the cutting blade assembly of the past polyslip in rotary head middle part and the pushing mechanism of driving cutting blade assembly slippage on the end face of bellows output fixture, described bellows output fixture place is provided with crest location testing agency, the setting corresponding to the axial location adjustable plate of described bellows output fixture; Described longitudinally cutting device includes the cutting positioning seat, is located at the cutter that cut on the positioning seat and the drive motors that drives cutting blade, cutting positioning seat and drive motors are vertical setting, be provided with the putting hole of ring-type in the described cutting positioning seat, the blade standing groove that the outer wall of cutting positioning seat is provided with putting hole conducting inner with it and places for cutter, the knife edge of cutter is in the medium position of putting hole in the cutting positioning seat, described main shaft inside is provided with transfer passage, this transfer passage and the corresponding linking of cutting positioning seat.
Adopt technique scheme, cutting efficiency is high, accurately cut the bellows crest, cutting speed is fast; Roller in each press nips links by belt, and pipe fitting is in course of conveying, and the outer peripheral face of pipe fitting contacts with belt, can directly not press to touch with pipe fitting and causes pipe fitting to cave in and break owing to roller; And each roller only needs one of them roller by motor-driven by after the belt interlock, and is easy to operate, avoided installing the required loaded down with trivial details debug process of synchronous motor; Each press nips is installed on respectively on the relatively independent axial location adjustable plate, and each axial location adjustable plate can be by link gear with the guide pillar axial slip, after arranging like this, upper pressure wheel group and the position adjustments that presses down between the wheels just can be implemented the adjusting of axial location installing plate by link gear, by the adjusting to position between each press nips, with this conveying that adapts to the different tube diameters pipe fitting, enlarged its versatility.Bellows by the output of bellows output fixture detects by the optocoupler detector, when the crest of bellows walks to the cutting blade assembly place of rotary head, the rotation of main shaft drives rotary head, because type and the diameter of bellows are different, the degree of depth of blade cuts is also with regard to different (being that blade is in the slippage stroke on the rotary head), blade on the rotary head is promoted by pushing mechanism, after arranging like this, owing to adopting high-precision optocoupler detector that the crest location of bellows is detected, guaranteed that position that blade cuts is at the crest location of bellows, the situation of trough can not appear cutting, and for the bellows of different-diameter, blade just can solve by the slippage that is in rotary head, has increased cut coverage; By the swivelling tool-holder circumgyration incision, guaranteed the smooth smooth of bellows otch, prevent that otch and internal wire from hanging, and improved security.The bellows of needs cutting is positioned in the putting hole of cutting positioning seat, then start drive motors, drive motors is linkage cutting blade vertically cutting bellows just, because the knife edge of cutting blade is in the middle part of standing groove, so bellows can be cut but not cut off, so not only process velocity is fast, and production efficiency also is improved.
The present invention further is set to: described upper pressure wheel group and lower pressure wheel group include respectively two rollers, be provided with between two rollers and be corresponding two auxiliary pressing wheels that arrange, the axial location adjustable plate is provided with two, two axial position adjustments plates are connected with guide pillar by guide pin bushing, described link gear includes to be located between the two axial position adjustments plates and the tooth bar that is connected with two axial position adjustments plates, with tooth bar engagement and be the gear of position rotating, be installed on the cylinder on one of them axial location adjustable plate, be provided with the tooth bar of two correspondences between the described two axial position adjustments plates, be provided with support column between two tooth bars, described gear is installed on this support column and with two tooth bars and meshes, two axial position adjustments plates are respectively upper axial position adjustments plate and lower shaft to the position adjustments plate, described cylinder and upper axial position adjustments plate are fixed, and the piston rod of cylinder and support column are to conflict and cooperate.
Adopt technique scheme, by driving cylinder, because an end of cylinder and support column are conflicted, thereby consist of the movement of cylinder self, drive upper axial position adjustments plate when cylinder moves and move, simultaneously, being relative direction by the rotation of gear between it with upper axial position adjustments plate to the position adjustments plate with lower shaft that upper axial position adjustments plate is connected by tooth bar moves, thereby consist of the adjusting of position between each press nips, easy to operate, simple in structure.
The present invention further is set to: cylinder top is provided with cylinder axis to stroke control mechanism, this cylinder axis includes the drive link that is connected with cylinder and is the stroke adjustment body that screw thread spins with this drive link to stroke control mechanism, is provided with gag lever post towards the position of cylinder on the stroke adjustment body.
Adopt technique scheme, cylinder axis can be regulated according to the design needs the shift motion of cylinder to the setting of stroke control mechanism.
The present invention further is set to: described cutting blade assembly includes the brake block with installation end and dog point, be located at the mounting blocks at brake block installation end place, be located at the blade on mounting blocks upper limit pad and installation and the spacing shim, the dog point place of brake block is provided with brake wheel, the other end that is oppositely arranged mounting blocks one end on the brake block is the guide rail guide groove with rotary head and cooperates, described pushing mechanism includes and is sheathed on the main shaft and is connected with the driven push pedal of main shaft rotation and with driven push pedal and along the active push pedal of main shaft axial slip, initiatively push pedal is by driving its axial slip along main shaft of air cylinder driven, be provided with an end between the dog point of driven push pedal and cutting blade assembly brake block and driven push pedal is fixed, the paw that the brake wheel of the other end and brake block is fitted and conflicted, described crest location testing agency includes the optocoupler detector that consists of the control signal transmission with external system, offer breach on the described bellows output fixture, the optocoupler detection head of optocoupler detector is in this breach.
Adopt technique scheme, detect simple, convenient and accurate.
The present invention further is set to: described driven push pedal is connected by the connection bearing that is sheathed on the main shaft with the active push pedal, the main shaft push pedal is sheathed on the outer peripheral face of connection bearing, driven push pedal is provided with extension set, this extension set is inserted between the inner peripheral surface of main shaft and connection bearing, and the both sides of this extension set are respectively by clip and connection bearing holding.
Adopt technique scheme, the driven push pedal that is arranged so that of connection bearing can be with main shaft rotation and mobile, and initiatively push pedal only along main axle moving but do not rotate with main shaft, arrange like this is because the active push pedal need to link with the driving cylinder, driving cylinder can't rotate with main shaft, adopt the mode of this kind interlock, rational in infrastructure, and also simple.
The present invention further is set to: described crest location testing agency by a governor motion consist of with the bellows output fixture between laterally reach axial adjusting, the adjusting nut that this governor motion includes the vertical guide bracket that is vertical setting with the bellows output fixture, arrange in the same way with vertical guide bracket and be set in parallel with the bellows output fixture and be straight guide bracket that the guide rail guide groove cooperates, and straight guide bracket fine-tuning nut in the same way with vertical guide bracket, described crest location testing agency is located at the lower end of straight guide bracket.
Adopt technique scheme, because the diameter of dissimilar bellows is inconsistent, if the optocoupler detection head of crest location testing agency is in a position always, then can not guarantee the accurate detection to the bellows crest, be arranged so that like this crest location testing agency can detect for dissimilar bellows, the bellows that the present invention not only can only be confined to one type cuts, and has increased range of application.
The present invention further is set to: on main shaft, bellows output fixture and pushing mechanism installation and the framework, this framework includes two risers of supports main shaft and bellows output fixture, base plate and the upper cover plate of support two risers, described pushing mechanism place is provided with and consists of the positioning unit that pushing mechanism stops to reset along the main shaft axial slip, described positioning unit include have the initiative the push pedal front end and contact with the active push pedal after produce the sensor of driving cylinder return in the pushing mechanism.
Wherein, sensor is by also being in along the axial little location-plate that moves of main shaft the active push pedal front end of pushing mechanism on installation and the framework base plate, and this location-plate is by the distance between micro-adjusting mechanism adjusting sensor and the pushing mechanism.
Adopt technique scheme, the installation of each assembly is convenient in the setting of framework; Can the Quick-return home position after the setting of positioning unit then can make pushing mechanism promote blade bellows is cut off and carry out next time cutting, prevent also when having improved operating efficiency that blade from most causing cutter head to the extruding of bellows towards the rotary head middle part is mobile without ending.
The present invention further is set to: described location-plate is the set square with three end points, the end points of location-plate is the first end points the second end points and the 3rd end points, wherein the first end points axially is slippage with base plate along main shaft and cooperates, the second end points laterally is slippage with base plate along main shaft and cooperates, the 3rd end points is by rotational pin and base plate hinged, and described sensor places the first end points place.
Wherein, the first end points of location-plate and the second end points place are provided with respectively guide pad, guide pad is provided with chute, the corresponding position that is positioned at guide pad chute on the location-plate on the base plate is provided with the slide rail adaptive with its chute, the second end points of described location-plate is connected with an adjustable plate with the other end of floor sliding one end relatively, and this adjustable plate is provided with adjustment screw.
Adopt technique scheme, because for different bellowss, the distance that pushing mechanism moves needs controlled, the setting of location-plate can be regulated and control the stroke of positioning unit, so by location-plate detent mechanism is regulated, adjusting nut then plays the effect of regulating that drives.
The present invention further is set to: be provided with installing plate between described drive motors and the cutting positioning seat, drive motors and this installing plate are fixed, and the motor shaft of drive motors penetrates this installing plate and cutting blade interlock.
Wherein, installing plate is provided with the guidance set that axially arranges along it, and this guidance set includes the guide holder of axial setting and is the guide pad that the guide rail guide groove cooperates with guide holder, and guide pad is connected with a sliding connector.
Adopting technique scheme, the setting of installing plate and installing plate guidance set then is to regulate for the axial height that drive motors and cutting blade are on the cutting positioning seat, cuts with this convenient bellows for different tube diameters, makes its highly versatile.
The invention will be further described below in conjunction with accompanying drawing:
Description of drawings
Fig. 1 is the schematic perspective view of the embodiment of the invention;
Fig. 2 is the schematic perspective view of conveying device in the embodiment of the invention;
Fig. 3 is the sectional perspective schematic diagram of conveying device in the embodiment of the invention;
Fig. 4 is the structural representation of conveying device in the embodiment of the invention;
Fig. 5 is the schematic perspective view 1 of embodiment of the invention medium wave peak cut-off rest device;
Fig. 6 is the schematic perspective view 2 of embodiment of the invention medium wave peak cut-off rest device;
Fig. 7 is the partial exploded view 1 of embodiment of the invention medium wave peak cut-off rest device;
Fig. 8 is the partial exploded view 2 of embodiment of the invention medium wave peak cut-off rest device;
Fig. 9 is the partial exploded view 3 of embodiment of the invention medium wave peak cut-off rest device;
Figure 10 is the partial structurtes schematic diagram of embodiment of the invention medium wave peak cut-off rest device;
Figure 11 is the decomposing schematic representation of the cutting blade assembly of embodiment of the invention medium wave peak cut-off rest device;
Figure 12 is the schematic perspective view of longitudinally cutting device in the embodiment of the invention;
Figure 13 is the structural representation of longitudinally cutting device in the embodiment of the invention;
Figure 14 is the A-A cutaway view of Figure 13.
The specific embodiment
A kind of corrugated pipe cut-off machine as shown in Figure 1, the crest cut-off rest device 2 that include conveying device 1, is connected with conveying device 1 and the longitudinally cutting device 3 that is connected with crest cut-off rest device 2, described conveying device 1 includes upper pressure wheel group 11, arrange press down wheels 12 and drive the motor 13 of each press nips corresponding to upper pressure wheel group 11, described upper pressure wheel group 11 and press down wheels 12 and include at least two rollers that be arranged in parallel 14, link by belt 15 between each roller 14, and one of them roller 14 drives by motor 13; Upper pressure wheel group 11 and press down wheels 12 and be installed on respectively on the relatively independent axial location adjustable plate 16, each axial location adjustable plate 16 is installed on respectively can be along on the guide pillar 17 of its axial slip, and is provided with between each axial location adjustable plate 16 and consists of each axial location adjustable plate 16 axially is reverse movement along guide pillar 17 link gear 4; Technique scheme, cutting efficiency is high, accurately cut the bellows crest, cutting speed is fast; Roller 14 in each press nips is by belt 15 interlocks, and pipe fitting is in course of conveying, and the outer peripheral face of pipe fitting contact with belt 15, can be owing to roller 14 directly causes pipe fitting to cave in and breaks with the pipe fitting pressure is tactile; And each roller 14 by belt 15 interlocks after, only need one of them roller 14 to drive by motor 13, easy to operate, avoided installing the required loaded down with trivial details debug process of synchronous motor; Each press nips is installed on respectively on the relatively independent axial location adjustable plate 16, and each axial location adjustable plate 16 can be by link gear 4 with guide pillar 17 axial slips, after arranging like this, upper pressure wheel group 11 and the position adjustments that presses down between the wheels 12 just can be implemented by the adjusting of 4 pairs of axial location installing plates 16 of link gear, by the adjusting to position between each press nips, with this conveying that adapts to the different tube diameters pipe fitting, enlarged its versatility.Described crest cut-off rest device 2 includes the bellows output fixture 23 of the main shaft 21 of rotation, the rotary head 22 that is sheathed on the ring-type on the main shaft 21,22 settings of corresponding rotation cutterhead; Rotary head 22 is provided with at least the cutting blade assembly 24 of one group of past polyslip towards rotary head 22 middle parts and drives the pushing mechanism 25 of cutting blade assembly 24 slippages on the end face of bellows output fixture 23, described bellows output fixture 23 places are provided with crest location testing agency 26; Bellows output fixture 23 and the 16 corresponding settings of axial location adjustable plate; Bellows by 23 outputs of bellows output fixture detects by crest location testing agency 26, and when the crest of bellows walked to cutting blade assembly 24 place of rotary head 22, main shaft 21 drove rotary head 22 rotations.Described longitudinally cutting device 3 includes cutting positioning seat 31, is located at the cutting blade 32 that cuts on the positioning seat 31 and the drive motors 34 that drives cutting blade 32, and cutting positioning seat 31 is vertical setting with drive motors 34; Be provided with the putting hole 311 of ring-type in the cutting positioning seat 31, the blade standing groove 312 that the outer wall of cutting positioning seat 31 is provided with putting hole 311 conductings inner with it and places for cutting blade 32, the knife edge 321 of cutting blade 32 is in the medium position of cutting positioning seat 31 interior putting holes 311, described main shaft 21 inside are provided with transfer passage 2111, this transfer passage 2111 and the 31 corresponding linkings of cutting positioning seat.
Shown in Fig. 2-4, in embodiments of the present invention, described upper pressure wheel group 11 and press down wheels 12 and include respectively two rollers 14 need to prove that the quantity of roller 14 can be decided according to design, also can be three, four or five, all is feasible; Be provided with between two rollers 14 and be corresponding two auxiliary pressing wheels 141 that arrange, axial location adjustable plate 16 is provided with two, two axial position adjustments plates 16 are connected with guide pillar 17 by guide pin bushing 171, described link gear 4 includes to be located between the two axial position adjustments plates 16 and the tooth bar 41 that is connected with two axial position adjustments plates 16, with tooth bar 41 engagement and be the gear 42 of position rotating, be installed on the cylinder 43 on one of them axial location adjustable plate 16, be provided with the tooth bar 41 of two correspondences between the described two axial position adjustments plates 16, be provided with support column 44 between two tooth bars 41, described gear 42 is installed on this support column 44 and with two tooth bars 41 and meshes, two axial position adjustments plates 16 are respectively upper axial position adjustments plate 161 and lower shaft to position adjustments plate 162, described cylinder 43 is fixing with upper axial position adjustments plate 161, and the piston rod 431 of cylinder 43 is conflict with support column 44 and cooperates.By driving cylinder 43, because an end of cylinder 43 and support column 44 are conflicted, thereby consist of the movement of cylinder 43 self, driving upper axial position adjustments plate 161 when cylinder 43 moves moves, simultaneously, being relative direction by the rotation of gear between it 42 with upper axial position adjustments plate 161 to position adjustments plate 162 with lower shaft that upper axial position adjustments plate 161 is connected by tooth bar 41 moves, need to prove, when the direction here refers to upper axial position adjustments plate 161 and moves up, lower shaft moves down to position adjustments plate 162, and upper axial position adjustments plate 161 is when moving down, then lower shaft moves up to position adjustments plate 162, namely two axial position adjustments plates 16 are mobile in the opposite direction, thereby consist of the adjusting of position between each press nips.In embodiments of the present invention, can the axial stroke of cylinder 43 be regulated restriction according to design, with the conveying of this convenience for the pipe fitting of different tube diameters, cylinder 43 tops are provided with cylinder axis to stroke control mechanism 45, this cylinder axis includes the drive link 451 that is connected with cylinder 43 and is the stroke adjustment body 452 that screw thread spins with this drive link 451 to stroke control mechanism 45, is provided with gag lever post 453 towards the position of cylinder 43 on the stroke adjustment body 452.
Shown in Fig. 5-10, in embodiments of the present invention, cutting blade assembly 24 in the described crest cut-off rest device includes brake block 241, the mounting blocks 242 of being located at brake block 241 installation ends 2411 places with installation end 2411 and dog point 2412, be located at mounting blocks 242 upper limit pads 243 and be installed on blade 244 on the spacing shim 243, dog point 2412 places of brake block 241 are provided with brake wheel 245, and the other end that is oppositely arranged mounting blocks 242 1 ends on the brake block 241 is the guide rail guide groove with rotary head 22 and cooperates.Pushing mechanism 25 includes and is sheathed on the main shaft 21 and is connected with the driven push pedal 251 of main shaft 21 rotations and with driven push pedal 251 and along the active push pedal 252 of main shaft 21 axial slips, initiatively push pedal 252 drives its axial slip along main shaft 21 by driving cylinder 253, be provided with an end and driven push pedal 251 between the dog point 2412 of driven push pedal 251 and cutting blade assembly 24 brake block 241 fixing, the other end is provided with the paw 2511 of fitting and conflicting with the brake wheel 245 of brake block 2412, described crest location testing agency 26 includes the optocoupler detector 261 that consists of the control signal transmission with external system, offer breach 231 on the described bellows output fixture 23, the optocoupler detection head of optocoupler detector 261 is in this breach 231.In embodiments of the present invention, be evenly equipped with three groups of cutting tool assemblies 24 on the rotary head 22, then correspondingly in the driven push pedal 251 be provided with three paws 2511, need to prove, if design condition allows, it also is feasible that four groups, five groups even more groups of cutting tool assemblies 24 are set on the rotary head 22, and after the embodiment of the invention, such interpolation is easy to expect.Bellows by 23 outputs of bellows output fixture detects by crest location testing agency 26, when the crest of bellows walks to cutting blade assembly 24 place of rotary head 22, main shaft 21 drives rotary head 22 rotations, because type and the diameter of bellows are different, the degree of depth of blade 244 cuttings is also with regard to different (being that blade 244 is in the slippage stroke on the rotary head 22), blade 244 on the rotary head 22 is promoted by pushing mechanism 25, after arranging like this, owing to adopting the crest location of 261 pairs of bellowss of high-precision optocoupler detector to detect, guaranteed that position that blade 244 cuts is at the crest location of bellows, the situation of trough can not appear cutting, and for the bellows of different-diameter, blade 244 just can solve by the slippage that is in rotary head 22, has increased cut coverage; By rotary head 22 circumgyration incisions, guaranteed the smooth smooth of bellows otch, prevent that otch and internal wire from hanging, and improved security.Need to prove, rotary head 22 can be circle, and rectangle or triangle all are feasible.
Driven push pedal 251 is connected by the connection bearing 211 that is sheathed on the main shaft 21 with active push pedal 252, initiatively push pedal 252 is sheathed on the outer peripheral face of connection bearing 211, driven push pedal 251 is provided with extension set 2512, this extension set 2512 is inserted between the inner peripheral surface of main shaft 21 and connection bearing 211, and the both sides of this extension set 2512 are respectively by clip 212 and connection bearing 211 holdings.
In embodiments of the present invention, because diameter and the pitch of dissimilar bellows are inconsistent, if the optocoupler detection head of crest location testing agency 26 is in a position always, then can not guarantee the accurate detection to the bellows crest, crest location testing agency 26 is by the horizontal and axial adjusting between a governor motion 27 formations and the bellows output fixture 23, this governor motion 27 includes the vertical guide bracket 271 that is vertical setting with bellows output fixture 23, the adjusting nut 272 that arranges in the same way with vertical guide bracket 271 and be set in parallel with bellows output fixture 23 and be the straight guide bracket 273 that the guide rail guide groove cooperates with vertical guide bracket 271, with straight guide bracket 273 fine-tuning nut 274 in the same way, described crest location testing agency 26 is located at the lower end of straight guide bracket 273.
Install for convenient, on main shaft 21, bellows output fixture 23 and pushing mechanism 25 installations and the framework 28, this framework 28 includes two risers 281 of supports main shaft 21 and bellows output fixture 23, base plate 282 and the upper cover plate 283 of support two risers 281, described pushing mechanism 25 places are provided with and consist of the positioning unit 29 that pushing mechanism 25 stops to reset along main shaft 22 axial slips, positioning unit 29 include have the initiative push pedal 252 front ends and contact with active push pedal 252 after produce the sensor 291 of driving cylinder 253 returns in the pushing mechanism 25.Sensor 291 is by also being in along main shaft 21 axial little location-plates that move 284 active push pedal 252 front ends of pushing mechanism 25, the distance that this location-plate 284 is regulated between sensors 291 and the pushing mechanism 25 by micro-adjusting mechanism 30 on installation and framework 28 base plates 282.Wherein, location-plate 284 is for having the set square of three end points, the end points of location-plate 284 is the first end points 2,841 second end points 2842 and the 3rd end points 2843, wherein the first end points 2841 axially is slippage with base plate 282 along main shaft 21 and cooperates, the second end points 2842 laterally is slippage with base plate 282 along main shaft 21 and cooperates, the 3rd end points 2843 is hinged by rotational pin 2844 and base plate 282, described sensor 291 places the first end points 2841 places, the first end points 2841 of described location-plate 284 and the second end points 2842 places are provided with respectively guide pad 2845, guide pad 2845 is provided with chute 2846, the corresponding position that is positioned at guide pad 2845 chutes 2846 on the location-plate 284 on the base plate 282 is provided with the slide rail 2821 adaptive with its chute 2846, the second end points 2842 of described location-plate 284 is connected with an adjustable plate 2847 with the other end of base plate 282 slippages one end relatively, and this adjustable plate 2847 is provided with adjustment screw 2848.
Shown in Figure 12-14, in embodiments of the present invention, be provided with installing plate 35 between drive motors 34 and the cutting positioning seat 31, drive motors 34 is fixing with this installing plate 35, the motor shaft 341 of drive motors 34 penetrates this installing plate 35 and cutting blade 32 interlocks, described installing plate 35 is provided with the guidance set 36 that axially arranges along it, this guidance set 36 includes the guide holder 361 of axial setting and is the guide pad 362 that the guide rail guide groove cooperates with guide holder 361, and guide pad 362 is connected with a sliding connector 363.The setting of guidance set 36 then is to regulate for the axial height that drive motors 34 and cutting blade 32 is on the cutting positioning seat 31 on installing plate 35 and the installing plate 35, installation site when this mechanism is connected with other device is regulated, cut with this convenient bellows for different tube diameters, make its highly versatile.The bellows of needs cutting is positioned in the putting hole 311 of cutting positioning seat 31, then start drive motors 34, drive motors 34 is vertically cutting of 32 pairs of bellowss of linkage cutting blade just, because the knife edge 321 of cutting blade 32 is in the middle part of putting hole 311, so bellows can be cut but not cut off, so not only process velocity is fast, and production efficiency also is improved.

Claims (10)

1. corrugated pipe cut-off machine, it is characterized in that: include conveying device, the crest cut-off rest device that is connected with conveying device and the longitudinally cutting device that is connected with crest cut-off rest device, described conveying device includes the upper pressure wheel group, arrange press down wheels and drive the motor of each press nips corresponding to the upper pressure wheel group, described upper pressure wheel group and press down wheels and include at least two rollers that be arranged in parallel, link by belt between each roller, and one of them roller passes through motor-driven, described upper pressure wheel group and lower pressure wheel group are installed on respectively on the relatively independent axial location adjustable plate, each axial location adjustable plate is installed on respectively on the guide pillar of position adjustments plate axial slip vertically, is provided with between each axial location adjustable plate to consist of the link gear that each axial adjustment plate is in the direction slippage that can be relative on the guide pillar; Described crest cut-off rest device includes the bellows output fixture of the main shaft of rotation, the rotary head that is sheathed on the ring-type on the main shaft, the setting of corresponding rotation cutterhead, described rotary head is provided with one group at least towards the cutting blade assembly of the past polyslip in rotary head middle part and the pushing mechanism of driving cutting blade assembly slippage on the end face of bellows output fixture, described bellows output fixture place is provided with crest location testing agency, the setting corresponding to the axial location adjustable plate of described bellows output fixture; Described longitudinally cutting device includes the cutting positioning seat, is located at the cutter that cut on the positioning seat and the drive motors that drives cutting blade, cutting positioning seat and drive motors are vertical setting, be provided with the putting hole of ring-type in the described cutting positioning seat, the blade standing groove that the outer wall of cutting positioning seat is provided with putting hole conducting inner with it and places for cutter, the knife edge of cutter is in the medium position of putting hole in the cutting positioning seat, described main shaft inside is provided with transfer passage, this transfer passage and the corresponding linking of cutting positioning seat.
2. corrugated pipe cut-off machine according to claim 1, it is characterized in that: described upper pressure wheel group and lower pressure wheel group include respectively two rollers, be provided with between two rollers and be corresponding two auxiliary pressing wheels that arrange, the axial location adjustable plate is provided with two, two axial position adjustments plates are connected with guide pillar by guide pin bushing, described link gear includes to be located between the two axial position adjustments plates and the tooth bar that is connected with two axial position adjustments plates, with tooth bar engagement and be the gear of position rotating, be installed on the cylinder on one of them axial location adjustable plate, be provided with the tooth bar of two correspondences between the described two axial position adjustments plates, be provided with support column between two tooth bars, described gear is installed on this support column and with two tooth bars and meshes, two axial position adjustments plates are respectively upper axial position adjustments plate and lower shaft to the position adjustments plate, described cylinder and upper axial position adjustments plate are fixed, and the piston rod of cylinder and support column conflict.
3. corrugated pipe cut-off machine according to claim 2, it is characterized in that: described cylinder top is provided with cylinder axis to stroke control mechanism, this cylinder axis includes the drive link that is connected with cylinder and is the stroke adjustment body that screw thread spins with this drive link to stroke control mechanism, is provided with gag lever post towards the position of cylinder on the stroke adjustment body.
4. corrugated pipe cut-off machine according to claim 1, it is characterized in that: described cutting blade assembly includes the brake block with installation end and dog point, be located at the mounting blocks at brake block installation end place, be located at the spacing shim on the mounting blocks and be installed on blade on the spacing shim, the dog point place of brake block is provided with brake wheel, the other end that is oppositely arranged mounting blocks one end on the brake block is the guide rail guide groove with rotary head and cooperates, described pushing mechanism includes and is sheathed on the main shaft and is connected with the driven push pedal of main shaft rotation and with driven push pedal and along the active push pedal of main shaft axial slip, initiatively push pedal is by driving its axial slip along main shaft of air cylinder driven, be provided with an end between the dog point of driven push pedal and cutting blade assembly brake block and driven push pedal is fixed, the paw that the brake wheel of the other end and brake block is fitted and conflicted, described crest location testing agency includes the optocoupler detector that consists of the control signal transmission with external system, offer breach on the described bellows output fixture, the optocoupler detection head of optocoupler detector is in this breach.
5. corrugated pipe cut-off machine according to claim 4, it is characterized in that: described driven push pedal is connected by the connection bearing that is sheathed on the main shaft with the active push pedal, the main shaft push pedal is sheathed on the outer peripheral face of connection bearing, driven push pedal is provided with extension set, this extension set is inserted between the inner peripheral surface of main shaft and connection bearing, and the both sides of this extension set are respectively by clip and connection bearing holding.
6. according to claim 4 or 5 described corrugated pipe cut-off machines, it is characterized in that: described crest location testing agency by a governor motion consist of with the bellows output fixture between laterally reach axial adjusting, the adjusting nut that this governor motion includes the vertical guide bracket that is vertical setting with the bellows output fixture, arrange in the same way with vertical guide bracket and be set in parallel with the bellows output fixture and be straight guide bracket that the guide rail guide groove cooperates, and straight guide bracket fine-tuning nut in the same way with vertical guide bracket, described crest location testing agency is located at the lower end of straight guide bracket.
7. according to claim 4 or 5 described corrugated pipe cut-off machines, it is characterized in that: described main shaft, bellows output fixture and pushing mechanism are installed on the framework, this framework includes two risers of supports main shaft and bellows output fixture, support base plate and the upper cover plate of two risers, described pushing mechanism place is provided with and consists of the positioning unit that pushing mechanism stops to reset along the main shaft axial slip, described positioning unit includes sensor, this sensor push pedal front end that has the initiative, sensor with make the driving cylinder in the pushing mechanism after work, return back to the home position after initiatively push pedal contacts.
8. corrugated pipe cut-off machine according to claim 7, it is characterized in that: described sensor is by also being in along the axial little location-plate that moves of main shaft the active push pedal front end of pushing mechanism on installation and the framework base plate, this location-plate is by the distance between micro-adjusting mechanism adjusting sensor and the pushing mechanism.
9. corrugated pipe cut-off machine according to claim 8, it is characterized in that: described location-plate is the set square with three end points, the end points of location-plate is the first end points the second end points and the 3rd end points, wherein the first end points axially is slippage with base plate along main shaft and cooperates, the second end points laterally is slippage with base plate along main shaft and cooperates, the 3rd end points is by rotational pin and base plate hinged, described sensor places the first end points place, the first end points of described location-plate and the second end points place are provided with respectively guide pad, guide pad is provided with chute, the corresponding position that base plate is positioned at guide pad chute on the location-plate is provided with the slide rail adaptive with the guide pad chute, the second end points of described location-plate is connected with an adjustable plate with the other end of floor sliding one end relatively, and this adjustable plate is provided with adjustment screw.
10. corrugated pipe cut-off machine according to claim 1, it is characterized in that: be provided with installing plate between described drive motors and the cutting positioning seat, drive motors and this installing plate are fixed, the motor shaft of drive motors penetrates this installing plate and cutting blade interlock, described installing plate is provided with the guidance set that axially arranges along it, this guidance set includes the guide holder of axial setting and is the guide pad that the guide rail guide groove cooperates with guide holder, and guide pad is connected with a sliding connector.
CN 201010224707 2010-07-07 2010-07-07 Corrugated pipe cut-off machine Expired - Fee Related CN101912993B (en)

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