CN102513406B - Non-ferrous metal tube collecting equipment - Google Patents
Non-ferrous metal tube collecting equipment Download PDFInfo
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- CN102513406B CN102513406B CN201110443676.4A CN201110443676A CN102513406B CN 102513406 B CN102513406 B CN 102513406B CN 201110443676 A CN201110443676 A CN 201110443676A CN 102513406 B CN102513406 B CN 102513406B
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Abstract
The invention discloses non-ferrous metal tube collecting equipment, which comprises a forming device for bending a straightened non-ferrous metal tube, a collecting device for coiling the formed non-ferrous metal tube, a coil packaging device and a discharging device, wherein the collecting device comprises a rotary driving device, a lifting driving device and a horizontal moving device. The non-ferrous metal tube coiling equipment has the advantage that the non-ferrous metal tube collecting device is arranged behind on-line annealing to form a set of continuous production device, so the equipment cost and production cost of a manufacture are reduced greatly together with energy consumption and labor cost, and the equipment is more automatic than before. The non-ferrous metal tube collecting method is to collect, form and coil the tube after annealing and improves the ovality of the non-ferrous metal tube considerably. When the equipment is used for collecting the tube, the coil height can be set randomly and may reach 2,000 millimeters.
Description
Technical field
the present invention relates to a kind of collecting equipment of non-ferrous metal tube.
Background technology
in the production and processing of metal pipe material, the especially processing of copper pipe and aluminum pipe, when the production that metal pipe material length is greater than 20 meters, production process need to be received in tubing in material frame.Material frame size is generally all greater than 1.5 meters, is less than 4 meters.After processing completes, conventionally need neat packaging, be convenient to transport, also to be convenient to next process and use, as: blowing.
in prior art, normally adopt rewinding machine (wrapping machine) rolling mode.After rewinding machine (wrapping machine) rolling mode is fixing rolling wide (height) degree, one enclose coiling from the inside to the outside, be coiling to after one deck of setting width, more outwards another layer of same widths is fixed in coiling, needed take-up diameter like this, from inside to outside is from level to level added to.Rewinding machine rolling Breadth Maximum can arrive 0.9 meter of left and right.In the time of blowing, need in layer to carry out from the inside to the outside blowing, in the time being put into skin, be easily scattered owing to lacking between metal pipe material to support, produce waste material, also easily produce broken pipe.
Summary of the invention
in order to address the above problem, the object of the present invention is to provide a kind of collecting equipment of non-ferrous metal tube.
in order to reach above object, the technical solution used in the present invention is: the collecting equipment of non-ferrous metal tube, it comprises by the shaped device of the non-ferrous metal tube brake forming after aligning, by the material collecting device of the coiling non-ferrous metal tube one-tenth dish of moulding, coils packing device, device for discharging, described material collecting device comprises rotating driving device, lifting drive and horizontally moving device
the axle that lifting drive comprises lifting motor, driven the trapezoidal screw that moves up and down, is fixedly connected with trapezoidal screw by lifting motor, the lifting platform being rotatably connected mutually with axle;
the rewinding dish that rotating driving device comprises electric rotating machine, driven the first gear of rotation, is fixedly connected with the pivoting support of the first gear driven rotation, with pivoting support by electric rotating machine, on rewinding dish, be provided with rewinding inner core and rewinding urceolus, rewinding inner core can be connected mutually up or down with lifting platform;
horizontally moving device comprises and moves back and forth motor, horizontally disposed guide rail, the material receiving desk that can move along guide rail, drives rotation and rotating shaft to be fixed on the second gear on material receiving desk by moving back and forth motor, be meshed with the second gear and with the relatively-stationary tooth bar of guide rail.
further, device for discharging comprises the track being connected with material collecting device, the lifting mobile device with L shaped plate that can move in orbit, drives the movable motor that lifting mobile device moves, the oil cylinder that drives L shaped plate to move up and down.
further, shaped device comprises two pairs of pinch rolls, drives the main motor of moulding, the format roll that can move horizontally of pinch roll rotation, is driven into the moulding motor that forming roll moves horizontally, two pairs of pinch rolls are arranged on the both sides of non-ferrous metal tube charging course, and wherein a pair of pinch roll and format roll form bending passage.
further, on board, be provided with leading screw and guide pillar along non-ferrous metal tube charging travel direction, format roll can be connected with guide pillar with leading screw movably along leading screw axis.
further, between lifting platform and axle, be connected by bearing.
preferably, rewinding urceolus comprises the outer urceolus and movably outer inner core of relative rewinding dish that are fixed on rewinding dish.
further, the inside of trapezoidal screw is provided with third channel, the inside of axle is provided with the four-way that one end is connected with one end of third channel, and the other end of third channel is connected with the end of non-ferrous metal tube by a swivel joint, and the other end of four-way is connected with source nitrogen.
owing to having adopted technique scheme, the collecting equipment of non-ferrous metal tube of the present invention, has the following advantages:
1. operation of the prior art is hard state tube after-combustion in finishing, and after finishing, going to do annealing in process, production line is two distinct devices that separate again; The present invention adds non-ferrous metal tube material collecting device after online annealing, become a whole set of continuous production device, greatly reduce equipment cost and the production cost of producer, reduced energy resource consumption and artificial cost simultaneously, automaticity was also greatly improved than in the past.
. be originally wound around by the mode of after-combustion, pipe is hard state or half-hard state, after being wound around, ovality can strengthen after annealing, and non-ferrous metal tube rewinding mode be after online annealing rewinding forming disk around, the ovality of non-ferrous metal tube is greatly improved.
. adopt this equipment to carry out rewinding, assignment disk is around the height of volume arbitrarily, and height can reach 2000mm.
Brief description of the drawings
the front view of the collecting equipment that accompanying drawing 1 is non-ferrous metal tube of the present invention;
the left view of the collecting equipment that accompanying drawing 2 is non-ferrous metal tube of the present invention;
the top view of the collecting equipment that accompanying drawing 3 is non-ferrous metal tube of the present invention;
the front view of the material collecting device of the collecting equipment that accompanying drawing 4 is non-ferrous metal tube of the present invention;
the left view of the material collecting device of the collecting equipment that accompanying drawing 5 is non-ferrous metal tube of the present invention;
the top view of the material collecting device of the collecting equipment that accompanying drawing 6 is non-ferrous metal tube of the present invention;
the schematic diagram of the device for discharging of the collecting equipment that accompanying drawing 7 is non-ferrous metal tube of the present invention;
the front view of the shaped device of the collecting equipment that accompanying drawing 8 is non-ferrous metal tube of the present invention;
the top view of the shaped device of the collecting equipment that accompanying drawing 9 is non-ferrous metal tube of the present invention;
the top view of the rotation air-breather of the collecting equipment that accompanying drawing 10 is non-ferrous metal tube of the present invention;
the partial sectional view A of the collecting equipment that accompanying drawing 11 is non-ferrous metal tube of the present invention.
number in the figure is:
1, non-ferrous metal tube; 2, material collecting device; 3, coil packing device; 4, device for discharging; 5, shaped device; 6, rotation air-breather;
11, lifting motor; 12, trapezoidal screw; 121, third channel; 13, axle; 131, four-way; 14, lifting platform; 15, pallet;
21, electric rotating machine; 22, the first gear; 23, pivoting support; 24, rewinding dish; 25, rewinding inner core; 26, outer inner core; 27, outer urceolus;
31, move back and forth motor; 32, material receiving desk; 33, guide rail; 34, tooth bar; 35, the second gear;
41, movable motor; 42, track; 43, lifting mobile device; 44, oil cylinder; 45, Hydraulic Station; 46, chain; 47, wheel;
51, pinch roll; 52, the main motor of moulding; 53, format roll; 54, moulding motor; 55, leading screw; 56, guide pillar; 57, fairlead;
61, cylinder; 62, connecting plate; 63, inner bag; 631, first passage; 64, bearing; 65, sealing ring; 66, bearing; 67, outer courage; 671, second channel; 68, magnetic valve; 69, pressure-reducing valve;
71, upper swivel joint; 72, lower swivel.
Detailed description of the invention
below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
structural representation from accompanying drawing 1 to accompanying drawing 11 can be found out, the invention provides the collecting equipment of non-ferrous metal tube, it comprise by aligning after non-ferrous metal tube brake forming shaped device 5, by the non-ferrous metal tubing 1 that has moulding be wound into dish material collecting device 2, coil packing device 3 and device for discharging 4, material collecting device 3 comprises shaped device, rotating driving device, lifting drive and horizontally moving device.
if accompanying drawing 8 is to accompanying drawing 9, shaped device 5 comprises two pairs of pinch rolls 51, drives the main motor 52 of moulding, the format roll 53 that can move horizontally that rotate of pinch roll 51, is driven into the moulding motor 54 that forming roll 53 moves horizontally, two pairs of pinch rolls 51 are arranged on the both sides of non-ferrous metal tube charging course, wherein a pair of pinch roll 51 and format roll 53 form bending passage, are provided with fairlead 57 and guarantee the feedstock direction of non-ferrous metal tube at the charging aperture of non-ferrous metal tube.On board, be provided with leading screw 55 and guide pillar 56 along non-ferrous metal tube 1 charging travel direction, format roll 53 can be connected with guide pillar 56 with leading screw 55 movably along leading screw 55 axis.
if accompanying drawing 4 is to accompanying drawing 6, the axle 13 that lifting drive comprises lifting motor 11, driven the trapezoidal screw 12 that moves up and down, is fixedly connected with trapezoidal screw 12 by lifting motor 11, with the lifting platform 14 that axle 13 is rotatably connected mutually, on lifting platform 14, be provided with separatably the pallet 15 of the non-ferrous metal tube 1 of carrying rolling.
when board operation, lifting motor 11 drives trapezoidal screw 12 to make upper and lower rectilinear motion, and trapezoidal screw 12 impeller-hubs 13 and lifting platform 14 are done the motion of upper and lower straight line.
lifting drive can also adopt lifting hydraulic cylinder, this hydraulic cylinder is by specific customization, stroke is in 1.8 meters, piston rod head is equipped with fixed guide mechanism, piston rod ensures the stability on top in the time stretching out maximum. this structural-load-carrying capacity is large, under the effect of servo valve, move up and down precision high, noise is low.Because the stroke of hydraulic cylinder is limit, shared space is installed very large.
the combined mechanism oscilaltion that lifting drive can also adopt ball screw and optical axis and ladder to drive screw mandrel.
rotating driving device comprises electric rotating machine 21, driven the first gear 22 of rotation by electric rotating machine 21, pivoting support 23 with the first gear 22 driven rotary, the rewinding dish 24 being fixedly connected with pivoting support 23, on rewinding dish 24, be provided with rewinding inner core 25 and rewinding urceolus, rewinding inner core 25 is connected with lifting platform 14, in the present embodiment, between lifting platform 14 and axle 13 by the bearing connection that rotates, between rewinding inner core 25 and lifting platform 24, connect by block, make can relatively move up and down between rewinding inner core 25 and lifting platform 24, but in the time that rewinding inner core 25 rotates, lifting platform 24 can be driven to rotate.
when board operation, electric rotating machine 11 drives the first gear 22 and pivoting support 23, drives rewinding dish 24, rewinding urceolus, rewinding inner core 25 to rotate together; In addition, between lifting platform 14 and axle 13, be connected by bearing, rewinding inner core 25 is done passive rotation with lifting platform 24; Like this, lifting platform 24 both can rotate, and also can make upper and lower rectilinear motion.
horizontally moving device comprises and moves back and forth motor 31, horizontally disposed guide rail 33, the material receiving desk 32 that can move along guide rail 33, drives rotation and rotating shaft to be fixed on the second gear 35 on material receiving desk 32 by moving back and forth motor 31, be meshed with the second gear 35 and with the relatively-stationary tooth bar 34 of guide rail 32; Move back and forth motor 31 and drive the second gear 35, tooth bar 34, make material receiving desk 32 drive whole material collecting device 2 to do horizontal rectilinear motion along guide rail 33, the action both can ensure non-ferrous metal tube rewinding time, also can ensure the position of discharging.
as accompanying drawing 7, device for discharging 4 comprises the track 42 being connected with material collecting device 2, the lifting mobile device 43 with L shaped plate 48 that can move on track 42, drive the movable motor 41 that lifting mobile device 43 moves, the oil cylinder 44 that drives L shaped plate 48 to move up and down, and oil cylinder 44 is connected with a Hydraulic Station 45.In the present embodiment, lifting mobile device 43 is provided with wheel 47 below, and wheel 47 is connected with movable motor 41 by chain 46.
rewinding urceolus comprises the outer urceolus 27 and movably outer inner core 26 of relative rewinding dish 24 that are fixed on rewinding dish 24, and outer inner core 26 is connected with and drives its rotation air-breather 6 moving.
as accompanying drawing 10, the outer courage 67 with second channel 671 that rotation air-breather 6 comprises the cylinder 61 that is connected with outer inner core 26, be socketed in the inner bag 63 with first passage 631 on trapezoidal screw 12 and that fix with rewinding dish 24, be socketed in rotationally mutually on inner bag 63 and fix with material receiving desk 32, one end of first passage 631 is connected with cylinder 61, the other end is connected with one end of second channel 671, and the other end of second channel 671 is connected with a magnetic valve 68.As shown in Figure 10, inner bag 63 and one fixes with the connecting plate 62 of passage, first passage 631 is connected with cylinder 61 by the passage on connecting plate 62, between inner bag 63 and outer courage 67 by bearing 64,66 connection that rotates, between inner bag 63 and outer courage 67, be provided with sealing ring 65 simultaneously, can make air when rewinding dish 24 drives inner bag 63 to rotate, also can ensure the ventilation of cylinder 61.Magnetic valve 68 in the present embodiment is one or two to cross valve, and in the time of rewinding, air enters A mouth from P mouth and goes out, and cylinder 61 stretches out, and ensures the diameter of the outer inner core 26 of rewinding urceolus; After rewinding completes, air enters B mouth from P mouth and goes out, and cylinder 61 is return, and makes non-ferrous metal tube 1 discharging smoothly.
will ensure non-ferrous metal tube in the process of non-ferrous metal tube rewinding in, be full of nitrogen always.As accompanying drawing 11, the inside of trapezoidal screw 12 is provided with third channel 121, the inside of axle 13 is provided with the four-way 131 that one end is connected with one end of third channel 121, the other end of third channel 121 is connected with the end of non-ferrous metal tube 1 by upper swivel joint 71, the other end of four-way 131 is connected with source nitrogen by a lower swivel 72, by upper swivel joint 71 → third channel 121 → the four-way 131 → lower swivel 72, nitrogen is filled with in non-ferrous metal tube 1.
the operating process of operation:
the fairlead 57 that enters shaped device 5 through the non-ferrous metal tube of online annealing, non-ferrous metal tube 1 enters four pinch rolls 51 and a format roll 53, under the promotion of the main motor 52 of moulding and moulding motor 54, forms the coil pipe that diameter changes.
rewinding dish 24 in material collecting device 2 and material receiving desk 32 are waited in rewinding position simultaneously, and cylinder 61 piston rods stretch out, and ensure the barrel dliameter of the outer inner core 26 of rewinding urceolus, ensure the rolling race diameter of non-ferrous metal tube 1.Through non-ferrous metal tube 1 sequenced being arranged on 15 pallets under the condition of deadweight of moulding, this action is to have been worked in coordination by the rotary speed of electric rotating machine 21, the shift position that moves back and forth motor 31 and moulding motor 54.Non-ferrous metal tube 1 is by outer ring to inner ring rewinding, and to receiving after innermost circle, moulding motor 54 backs are by inner ring to outer ring rewinding, and lifting motor 11 is toward the caliber that declines simultaneously.Layer upon layer has been received in rewinding like this, after supplied materials all harvests, moves back and forth motor 31 material receiving desk 32 is moved to out to material level; Cylinder 61 piston rods are return, and make outer inner core 26 diameters of rewinding urceolus become large, facilitate non-ferrous metal tube 1 discharging; Lifting motor 11 rotates, and drives trapezoidal screw 12 to top discharge, and pallet 15 is risen to out to material level.
movable motor 11 chain drive-belts 46 and wheel 47 make device for discharging 4 to rewinding side shifting, L shaped plate 48 is pitched after pallet 15, oil cylinder 44 rises, movable motor 41 reverses, non-ferrous metal tube 1 is transported to and is coiled behind packing device 3 places, and oil cylinder 44 declines, and non-ferrous metal tube 1 is put down, movable motor 41 chain drive-belts 46 and wheel 47 make device for discharging 4 move to initial position to rewinding outside again, and L-type plate 48 returns back to original position.At the non-ferrous metal tube 1 of coiling packing device 3 places, after special baling press packing, walked by traveling crane.
on lifting platform 14, put pallet 15, lifting motor 11 declines, and lifting platform 14 is down to original position simultaneously; Under the driving of pusher motor 31, material receiving desk 32 is returned back to original position simultaneously.Wait for the rewinding of next dish.
above embodiment is only explanation technical conceive of the present invention and feature; its object is to allow person skilled in the art understand content of the present invention and implemented; can not limit the scope of the invention with this; all equivalences that Spirit Essence does according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (7)
1. the collecting equipment of a non-ferrous metal tube, it is characterized in that: it comprise by aligning after non-ferrous metal tube brake forming shaped device (5), by the non-ferrous metal tube of moulding (1) be wound into dish material collecting device (2), coil packing device (3) and device for discharging (4), described material collecting device (2) comprises rotating driving device, lifting drive and horizontally moving device
Described lifting drive comprises lifting motor (11), drives the trapezoidal screw (12) moving up and down, the axle (13) being fixedly connected with described trapezoidal screw (12), the lifting platform (14) being connected rotationally with described axle (13) by described lifting motor (11);
Described rotating driving device comprises electric rotating machine (21), drives first gear (22) of rotation, the rewinding dish (24) being fixedly connected with by the pivoting support (23) of described the first gear (22) driven rotary, with described pivoting support (23) by described electric rotating machine (21), is provided with rewinding urceolus and the rewinding inner core (25) that can relatively be connected up or down with described lifting platform (14) on described rewinding dish (24);
Described horizontally moving device comprise move back and forth motor (31), horizontally disposed guide rail (33), can drive described rotating driving device, lifting drive and move back and forth motor (31) along described guide rail (33) do the material receiving desk (32) of horizontal rectilinear motion, with described in move back and forth the second gear (35) that the output shaft of motor (31) is connected, be meshed with described the second gear (35) and with the relatively-stationary tooth bar of described guide rail (32) (34).
2. the collecting equipment of non-ferrous metal tube according to claim 1, is characterized in that: described device for discharging comprises the track (42) being connected with described material collecting device (2), the lifting mobile device (43) with L shaped plate (48) that can be mobile on described track (42), the movable motor (41) that drives described lifting mobile device (43) movement, the oil cylinder (44) that drives described L shaped plate (48) to move up and down.
3. the collecting equipment of non-ferrous metal tube according to claim 1, it is characterized in that: described shaped device comprises two pairs of pinch rolls (51), drive the main motor of moulding (52) that described pinch roll (51) rotates, the format roll (53) that can move horizontally, the moulding motor (54) that drives described format roll (53) to move horizontally, described two pairs of pinch rolls (51) are arranged on the both sides of non-ferrous metal tube charging course, and wherein a pair of pinch roll (51) and format roll (53) form bending passage.
4. the collecting equipment of non-ferrous metal tube according to claim 3, it is characterized in that: on board, be provided with leading screw (55) and guide pillar (56) along non-ferrous metal tube charging travel direction, described format roll (53) can be connected with guide pillar (56) with leading screw (55) movably along described leading screw (55) axis.
5. the collecting equipment of non-ferrous metal tube according to claim 1, is characterized in that: between described lifting platform (14) and axle (13), be connected by bearing.
6. the collecting equipment of non-ferrous metal tube according to claim 1, is characterized in that: described rewinding urceolus comprises the outer urceolus (27) that is fixed on rewinding dish (24) and can be along the outer inner core (26) of self radial dilatation and contraction.
7. the collecting equipment of non-ferrous metal tube according to claim 1, it is characterized in that: the inside of described trapezoidal screw (12) is provided with third channel (121), the inside of described axle (13) is provided with the four-way (131) that one end is connected with one end of described third channel (121), the other end of described third channel (121) is connected with the end of non-ferrous metal tube (1) by swivel joint (71) on, and the other end of four-way (131) is connected with source nitrogen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110443676.4A CN102513406B (en) | 2011-12-27 | 2011-12-27 | Non-ferrous metal tube collecting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110443676.4A CN102513406B (en) | 2011-12-27 | 2011-12-27 | Non-ferrous metal tube collecting equipment |
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| CN102513406A CN102513406A (en) | 2012-06-27 |
| CN102513406B true CN102513406B (en) | 2014-10-08 |
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| CN201110443676.4A Active CN102513406B (en) | 2011-12-27 | 2011-12-27 | Non-ferrous metal tube collecting equipment |
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| CN107321806A (en) * | 2017-07-24 | 2017-11-07 | 刘易铭 | A kind of stacked continuously extruded metal tube mosquito-repellent incense coil production line and production method |
| CN107720356B (en) * | 2017-09-28 | 2019-12-24 | 王素侠 | Unwinding device |
| CN108515089B (en) * | 2018-03-12 | 2019-08-02 | 瑞安市鑫锐机械设备有限公司 | A kind of flat aluminum pipe feeding mechanism |
| CN108704965B (en) * | 2018-07-13 | 2024-05-10 | 宁波东鼎特种管业有限公司 | Ultra-long small-caliber steel pipe coiling device and coil method thereof |
| CN109704144B (en) * | 2019-01-28 | 2024-06-04 | 浙江康盛股份有限公司 | Metal tube winding machine |
| CN114160606A (en) * | 2021-11-16 | 2022-03-11 | 金龙精密铜管集团股份有限公司 | Pipe winding device and winding method thereof |
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| EP0074760A2 (en) * | 1981-09-03 | 1983-03-23 | MORGAN CONSTRUCTION COMPANY (a Massachusetts corporation) | Pouring reel for rolling mills |
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Address after: 215413 No. 2 Wuxi Road, Banqiao, Taicang Economic Development Zone, Jiangsu, Suzhou Patentee after: SUZHOU IN-ORDER INTELLIGENT DEVICE CO., LTD. Address before: 215413 No. 2, Wuxi Road, Taicang Economic Development Zone, Suzhou, Jiangsu Patentee before: Suzhou Order Electro-Mechanical Industries Co., Ltd. |