CN102530645B - Layer-by-layer coiling device in cold forming automatic coiling equipment for elevator balancing compensation chain - Google Patents
Layer-by-layer coiling device in cold forming automatic coiling equipment for elevator balancing compensation chain Download PDFInfo
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Abstract
电梯平衡补偿链冷定型自动盘绕设备中的变层盘绕装置,涉及电梯平衡补偿链冷定型自动盘绕设备的领域,包括行走小车,行走小车上连接驱动装置,驱动装置的输出端连接齿轮,所述行走小车的一侧连接竖向布置的滚珠滑块导轨,行走小车的一侧设置竖向布置的齿条,齿条的两侧配合设置在滚珠滑块导轨内,所述齿轮与齿条相啮合,齿条的上下两端分别连接导链环。盘绕时,开动驱动装置,使齿轮带动齿条上移一个补偿链的直径,保持导链环下端与刚盘绕好的最底层补偿链间距为盘绕所需的适当距离,补偿链由内向外逐圈盘绕。齿轮再次带动齿条上移一个补偿链的直径,如此循环进行,可将补偿链逐圈逐层盘绕至所需高度。
The layer-changing coiling device in the cold-setting automatic coiling equipment of the elevator balance compensation chain relates to the field of the elevator balance compensation chain cold-setting automatic coiling equipment, including a traveling trolley, which is connected to a driving device, and the output end of the driving device is connected to a gear. One side of the traveling trolley is connected to a vertically arranged ball slider guide rail, and one side of the traveling trolley is provided with a vertically arranged rack. , the upper and lower ends of the rack are respectively connected with the chain guide rings. When coiling, start the driving device, so that the gear drives the rack to move up the diameter of a compensation chain, and keep the distance between the lower end of the chain guide ring and the bottom compensation chain that has just been coiled at the appropriate distance required for coiling, and the compensation chain turns from the inside to the outside. coil. The gear drives the rack again to move up the diameter of a compensation chain, and in this way, the compensation chain can be coiled layer by layer to the required height.
Description
技术领域 technical field
本发明涉及电梯平衡补偿链冷定型自动盘绕设备的领域,尤其涉及电梯平衡补偿链冷定型自动盘绕设备中的变层盘绕装置。 The invention relates to the field of elevator balance compensation chain cold-setting automatic coiling equipment, in particular to a layer-changing coiling device in the elevator balance compensation chain cold-setting automatic coiling equipment.
背景技术 Background technique
由电焊锚链和PVC及复合材料通过挤出加工制成的包裹型电梯平衡补偿链,具有弹性好、强度高、寿命长、使电梯运行平稳可靠等优点,市场需求量大。而包裹型电梯平衡补偿链包裹的PVC及复合材料是热塑性材料,因此,在包裹型电梯平衡补偿链的挤出加工过程中,需要随挤出速度,将处于温热状态的电梯平衡补偿链按第一层由内往外第二层由外往内或第一层由外往内第二层由内往外循环盘绕,逐圈逐层盘绕至所需高度,以使电梯平衡补偿链能尽量直地被冷定型,从而提高电梯平衡补偿链产品的品质。目前盘绕的方法靠人工,存在劳动强度大,生产效率低、职业健康安全环境差、冷定型精度和补偿链的产品品质难于保证等问题。 The packaged elevator balance compensation chain made of welded anchor chain, PVC and composite materials through extrusion processing has the advantages of good elasticity, high strength, long life, stable and reliable elevator operation, etc., and has a large market demand. The PVC and composite materials wrapped by the wrapped elevator balance compensation chain are thermoplastic materials. Therefore, during the extrusion process of the wrapped elevator balance compensation chain, it is necessary to press the elevator balance compensation chain in a warm state according to the extrusion speed. The first layer is from inside to outside, the second layer is from outside to inside, or the first layer is from outside to inside, and the second layer is coiled from inside to outside, and coiled layer by layer to the required height, so that the elevator balance compensation chain can be as straight as possible. It is cold-set to improve the quality of elevator balance compensation chain products. The current coiling method relies on manual work, which has problems such as high labor intensity, low production efficiency, poor occupational health and safety environment, cold setting accuracy and product quality of the compensation chain are difficult to guarantee.
发明内容 Contents of the invention
本发明的目的是为了克服现有技术的不足,提供一种电梯平衡补偿链冷定型自动盘绕设备中的变层盘绕装置,在前一层的盘绕结束时,能方便可靠地将补偿链引导到上一层盘绕,以满足逐层盘绕补偿链至所需高度的要求。 The purpose of the present invention is to overcome the deficiencies of the prior art and provide a layer-changing coiling device in the elevator balance compensation chain cold-setting automatic coiling device, which can conveniently and reliably guide the compensation chain to the The upper layer is coiled to meet the requirement of coiling the compensation chain layer by layer to the required height.
本发明的目的是这样实现的:电梯平衡补偿链冷定型自动盘绕设备中的变层盘绕装置,包括行走小车,行走小车上连接驱动装置,驱动装置的输出端连接齿轮,所述行走小车的一侧连接竖向布置的滚珠滑块导轨,行走小车的一侧设置竖向布置的齿条,齿条的两侧配合设置在滚珠滑块导轨内,所述齿轮与齿条相啮合,齿条的上下两端分别连接导链环。 The object of the present invention is achieved in this way: the layer-changing coiling device in the elevator balance compensation chain cold-setting automatic coiling device includes a walking trolley, which is connected with a driving device, and the output end of the driving device is connected with a gear. The side of the trolley is connected to the vertically arranged ball slider guide rail, and a vertically arranged rack is arranged on one side of the trolley. The two sides of the rack are co-located in the ball slider guide rail. Connect the chain guide rings to the upper and lower ends respectively.
盘绕时,补偿链从上端的导链环和下端的导链环中穿过。驱动装置带动齿轮转动,齿条下移,使下端导链环距平板小车为盘绕所需的一适当距离,此时齿条位于其下限位置。关闭驱动装置,齿条在其下限位置与行走小车相对静止,补偿链在跑道形轨迹上由外向内逐圈盘绕,在底层盘绕,当完成最底层的盘绕作业后,反向开动驱动装置,使齿轮带动齿条上移一个补偿链的直径,保持导链环下端与刚盘绕好的最底层补偿链间距为盘绕所需的适当距离,补偿链由内向外逐圈盘绕。齿轮再次带动齿条上移一个补偿链的直径,如此循环进行,可将补偿链逐圈逐层盘绕至所需高度。 When coiling, the compensation chain passes through the chain guide ring at the upper end and the chain guide ring at the lower end. The driving device drives the gear to rotate, and the rack moves down, so that the lower end chain guide ring is an appropriate distance from the flat trolley for coiling, and now the rack is at its lower limit position. Turn off the driving device, the rack is at its lower limit position and the traveling trolley is relatively stationary, the compensation chain is coiled on the track-shaped track from outside to inside, coiling at the bottom layer, and when the bottom layer coiling operation is completed, the drive device is reversed to make The gear drives the rack to move up the diameter of a compensation chain, keeping the distance between the lower end of the chain guide ring and the bottom compensation chain that has just been coiled as the appropriate distance required for coiling, and the compensation chain is coiled from the inside to the outside. The gear drives the rack again to move up the diameter of a compensation chain, and in this way, the compensation chain can be coiled layer by layer to the required height.
作为本发明的改进,每个导链环分别呈矩形,每个导链环分别包括四个空心圆柱滚筒,每个空心圆柱滚筒内分别穿置一根支撑轴,每个空心圆柱滚筒分别通过两个滚动轴承支撑在相应的支撑轴上,每根支撑轴的端部与相邻支撑轴的端部分别通过连接件连接。因为,电梯平衡补偿链的直径规格有多种,采用这样的结构,可适用于不同直径的补偿链。当最大直径的补偿链在正方形结构内时,其外表与四个空心圆柱滚筒接触,最小直径的补偿链在正方形结构内时,其包裹层的外表与两个空心圆柱滚筒接触。在盘绕过程中,提链装置连续将补偿链提起,并将其沿导链环连续下放时,补偿链带动空心圆柱滚筒滚动,由于空心圆柱滚筒质量较小,其内又有滚动轴承,可使补偿链轻松地带动滚筒转动,保证了补偿链的包裹层不受损伤。 As an improvement of the present invention, each chain guide ring is rectangular in shape, and each chain guide ring includes four hollow cylindrical rollers, and a support shaft is respectively inserted in each hollow cylindrical roller, and each hollow cylindrical roller passes through two hollow cylindrical rollers respectively. The two rolling bearings are supported on the corresponding support shafts, and the ends of each support shaft are respectively connected with the ends of adjacent support shafts through connecting pieces. Because there are various diameter specifications of the elevator balance compensation chain, such a structure can be applied to compensation chains of different diameters. When the compensation chain with the largest diameter is in the square structure, its outer surface is in contact with four hollow cylindrical rollers, and when the compensation chain with the smallest diameter is in the square structure, the outer surface of its wrapping layer is in contact with two hollow cylindrical rollers. During the coiling process, when the chain lifting device continuously lifts the compensation chain and lowers it continuously along the chain guide ring, the compensation chain drives the hollow cylindrical drum to roll. Since the hollow cylindrical drum has a small mass and a rolling bearing inside, the compensation chain can The chain easily drives the drum to rotate, ensuring that the wrapping layer of the compensation chain is not damaged.
本发明的驱动装置包括电动机,电动机连接蜗杆减速机。因为,悬垂在驱动轮与导链环之间的倾斜补偿链,对齿条有一个向下的作用力,该力会使齿条向下移动,直至下端的导链环着落在盘绕好的补偿链上,导致无法继续盘绕。而蜗杆减速器具有自锁性,只能蜗杆带动蜗轮转,不能蜗轮带动蜗杆转,使得此处只能齿轮带齿条移动,不能使齿条带齿轮转动。因此,无论倾斜的补偿链作用在齿条上的向下分力有多大,都不会出现齿条下移造成无法盘绕的现象。 The driving device of the present invention includes an electric motor connected to the worm reducer. Because, the tilt compensation chain hanging between the driving wheel and the chain guide ring has a downward force on the rack, which will make the rack move down until the chain guide ring at the lower end lands on the coiled compensation chain. On the chain, it cannot continue to coil. The worm reducer is self-locking, and can only drive the worm gear to rotate, but not the worm gear to drive the worm to rotate, so that only the gear and the rack can move here, and the rack and the gear cannot rotate. Therefore, no matter how much the downward component force of the inclined compensation chain acts on the rack, there will be no phenomenon that the rack cannot be coiled due to the downward movement of the rack.
附图说明 Description of drawings
图1为本发明的一种结构示意图。 Fig. 1 is a kind of structure diagram of the present invention.
图2为导链环的结构示意图。 Fig. 2 is a structural schematic diagram of the chain guide ring.
具体实施方式 Detailed ways
如图1所示,为电梯平衡补偿链冷定型自动盘绕设备中的变层盘绕装置,包括行走小车6,行走小车6上连接蜗杆减速机4,蜗杆减速机4的输入端连接电动机3,蜗杆减速机4的输出端连接齿轮5,行走小车6的一侧连接竖向布置的滚珠滑块导轨7,行走小车6的一侧设置竖向布置的齿条2,齿条2的两侧配合设置在滚珠滑块导轨7内,齿轮5与齿条2相啮合,齿条2的上下两端分别连接正方形导链环1。
As shown in Figure 1, it is the layer-changing coiling device in the elevator balance compensation chain cold-setting automatic coiling device, including a traveling trolley 6, which is connected to a worm reducer 4, and the input end of the worm reducer 4 is connected to the motor 3, the worm The output end of the reducer 4 is connected to the gear 5, one side of the traveling trolley 6 is connected to a vertically arranged ball slider guide rail 7, one side of the traveling trolley 6 is provided with a vertically arranged rack 2, and the two sides of the rack 2 are arranged in cooperation In the ball slider guide rail 7, the gear 5 meshes with the rack 2, and the upper and lower ends of the rack 2 are connected to the square
如图2所示,每个正方形导链环1分别包括四个空心圆柱滚筒1-1,每个空心圆柱滚筒1-1内分别穿置一根支撑轴1-3,每个空心圆柱滚筒1-1分别通过两个滚动轴承1-2支撑在相应的支撑轴1-3上,每根支撑轴1-3的端部与相邻支撑轴1-3的端部分别通过连接件1-4连接。当最大直径的补偿链9在正方形结构内时,其外表与四个空心圆柱滚筒1-1接触,最小直径的补偿链8在正方形结构内时,其包裹层的外表与两个空心圆柱滚筒1-1接触。
As shown in Figure 2, each square
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CN103029875B (en) * | 2012-12-20 | 2014-07-02 | 江苏兴华胶带股份有限公司 | Torsion device of elevator balance chain |
CN103317436A (en) * | 2013-06-18 | 2013-09-25 | 浙江工业大学 | Grinding mechanism based on Hilbert-Peano fractal path |
CN108216794B (en) * | 2017-12-30 | 2020-07-14 | 连云港海润包装有限公司 | Wrapping paper winding device |
CN113086330B (en) * | 2021-03-24 | 2022-07-22 | 江苏科技大学 | An intelligent compensation chain packing system |
CN115402871B (en) * | 2022-09-01 | 2025-02-25 | 江苏兴华胶带股份有限公司 | A cold-setting digital winding device and winding method for elevator compensation chain |
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CN202464928U (en) * | 2012-03-07 | 2012-10-03 | 江苏兴华胶带股份有限公司 | Layer-changing coiling device in elevator balancing compensation chain cold-fixed automatic coiling equipment |
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JPH082812A (en) * | 1994-06-17 | 1996-01-09 | Shimpo Ind Co Ltd | Wire rod unwinding device |
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CN200948994Y (en) * | 2006-09-27 | 2007-09-19 | 柴庆领 | Cable wire winding device |
CN201158558Y (en) * | 2008-02-01 | 2008-12-03 | 商文明 | Swirl lifting mechanism |
CN202464928U (en) * | 2012-03-07 | 2012-10-03 | 江苏兴华胶带股份有限公司 | Layer-changing coiling device in elevator balancing compensation chain cold-fixed automatic coiling equipment |
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