CN102505765A - Powder-filling and compacting process and device for heat-insulating plate core material - Google Patents
Powder-filling and compacting process and device for heat-insulating plate core material Download PDFInfo
- Publication number
- CN102505765A CN102505765A CN2011103108423A CN201110310842A CN102505765A CN 102505765 A CN102505765 A CN 102505765A CN 2011103108423 A CN2011103108423 A CN 2011103108423A CN 201110310842 A CN201110310842 A CN 201110310842A CN 102505765 A CN102505765 A CN 102505765A
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- Prior art keywords
- stuffing
- box
- compacting
- filling
- core material
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Links
- 239000011162 core material Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000843 powder Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000004744 fabric Substances 0.000 claims abstract description 14
- 238000005056 compaction Methods 0.000 claims description 26
- 238000010792 warming Methods 0.000 claims description 16
- 230000003028 elevating effect Effects 0.000 claims description 9
- 210000003953 foreskin Anatomy 0.000 claims description 9
- 238000007667 floating Methods 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract 3
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 238000005429 filling process Methods 0.000 abstract 1
- 238000007664 blowing Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The invention relates to a powder-filling and compacting process and device for a heat-insulating plate core material. The powder-filling and compacting process comprises the following steps of: automatically conveying a bottom disc paved with a wrapping cloth under a power filling station, fully filling a powdery material on the wrapping cloth, and leveling the upper surface of the filled powdery material; moving the bottom disc fully filled with the powdery material below a compacting station to be compacted; and finally folding four sides of the wrapping cloth to the middle part of the wrapping cloth to pack the powdery material so as to form the heat-insulating plate core material. The powder-filling and compacting device comprises a stand, a chain transmission device, multiple bottom discs, a powder filling device and a compacting device, wherein the chain transmission device is arranged at the upper end of the stand, and the multiple bottom discs are arranged on the cyclic chain of the chain transmission device; and the powder filling device and the compacting device are respectively arranged at different positions on the top end of the stand. The powder-filling and compacting process and device for the heat-insulating plate core material, disclosed by the invention, have the advantages that the powder filling process of the heat-insulating plate core material is automatically finished, i.e., the labor strength of operators is largely reduced, and the production efficiency is improved; and the operators can be far away from an operation field, and damage, caused by raised dust of the powdery material, to the body health of the operators is reduced.
Description
Technical field
The present invention relates to a kind of compacting of dress powder craft and equipment of warming plate core material, be used for the production of warming plate core material.
Background technology
In the manufacturing process of warming plate, need pulverous raw material be wrapped in the core cloth, and carry out the shaping processing in back step.Existing processing technology is artificial the completion, and the shortcoming of existence is that labour intensity is big, and production efficiency is low, and work situation is poor.
Summary of the invention
The present invention aims to provide a kind of dress powder compaction process and equipment of warming plate core material, and the labour intensity that exists with the solution prior art is big, and production efficiency is low, the problem of work situation difference.
Technical scheme of the present invention is: a kind of dress powder compaction process of warming plate core material is characterized in that processing step comprises: the chassis that will be covered with foreskin cloth is sent under the dress powder station automatically, on foreskin cloth, fills dusty material, and floating upper surface; The chassis that to fill dusty material then be moved out to the compacting station below carry out compacting; Four limits with foreskin cloth turn down to the middle part at last, with the dusty material parcel, form the core material of warming plate.
Described core material is sent to automatically on the conveyer belt on next door, gets into subsequent processing.
A kind of equipment of implementing described warming plate core material dress powder compaction process; It is characterized in that; Comprise frame, chain and sprocket driving device, chassis, dress powder device and compaction apparatus, chain and sprocket driving device is installed in the upper end of frame, and a plurality of chassis are housed on the circulation link chain of this chain and sprocket driving device; Diverse location is installed dress powder device and compaction apparatus respectively on the top of frame.
Described dress powder device comprises stuffing-box, switching door, switching door driving mechanism and stuffing-box elevating mechanism, and stuffing-box is located at the top on frame top, and this stuffing-box is connected with frame through the stuffing-box elevating mechanism; Be provided with the switching door of two translational opening-closings in the bottom of this stuffing-box; Each this switching door is connected with two drive ends of switching door driving mechanism respectively; Drive two these switching doors relative to drawing close the lower end closed that moves stuffing-box, or relative separation moves the lower end of stuffing-box is opened wide.
Described switching door driving mechanism comprises: the upper articulation switching door drives cylinder in described stuffing-box front side; Side lower part is through the one horizontally disposed rotating shaft of rotary shaft rack rotational support before this stuffing-box; This rotating shaft is hinged through the piston rod top that crank and switching door drive cylinder; Two ends in this rotating shaft respectively connect a fork, at an end of the two ends of this fork hinged long connecting rod of difference and short connecting rod; The slide bar that respectively is connected a level on the left side of described stuffing-box and right side; Two slide blocks are slidingly connected on this slide bar; Two slide blocks are hinged with the other end of described long connecting rod and short connecting rod respectively, connect a described switching door respectively in the bottom of two these slide blocks.
Described stuffing-box elevating mechanism is two lift cylinders, and the frame top of the bottom of the cylinder body of each lift cylinder and the stuffing-box left and right sides is fixed, and the top of its piston rod is connected with this stuffing-box left and right sides respectively.
Be provided with around the described stuffing-box and protect frame.
Described compaction apparatus comprises compacting support, compaction cylinder and squeeze board, and the compacting support is connected the top of described frame, in the top middle portion of this compacting support compaction cylinder is installed vertically, and its piston rod is connected down and with the middle part of squeeze board is vertical; The size of this squeeze board and described chassis coincide each other.
Described squeeze board is formed by metal top plate with elastic plate is compound.
The both sides, middle part of described undersurface of bottom disc are connected with the chain on both sides respectively.
Advantage of the present invention is: the dress powder process of warming plate core material is accomplished automatically, promptly greatly reduces labor intensity of operating personnel, has improved production efficiency; Can make operating personnel away from operation site again, the airborne dust that has reduced dusty material is to healthy harm; The dress powder process of automation also can reduce airborne dust, obviously improves the environment of operation site.
Description of drawings
Fig. 1 is the general structure side schematic view of present device;
Fig. 2 is the enlarged drawing of the dress powder device among Fig. 1;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is the A-A sectional view (right view of compaction apparatus) of Fig. 1.
The specific embodiment
Referring to Fig. 1～Fig. 4; A kind of equipment of implementing warming plate core material dress powder compaction process of the present invention; It is characterized in that; Comprise frame 1, chain and sprocket driving device, chassis 3, dress powder device 6 and compaction apparatus 5, chain and sprocket driving device is installed in the upper end of frame 1, and a plurality of chassis 3 are housed on the circulation link chain 2 of this chain and sprocket driving device; Diverse location is installed dress powder device 6 (preceding step stations) and compaction apparatus 5 (back step station) respectively on the top of frame 1.
Described chain and sprocket driving device is by the sprocket wheel that is installed in the frame two ends 4 and 7 (wherein at least one is a drive sprocket); The chain 2 of two closed loops is connected between two sprocket wheels; And be positioned at top the right and left of frame 1, be provided with guard shield (or guide rail) 9 in the outside of chain 2.The chain 2 of upside leans on guard shield (or guide rail) 9 to support, and the chain 2 of downside is supported by several backing rolls 8.The both sides, middle part (a bit) of 3 bottom surfaces, described chassis are connected with the chain 2 on both sides respectively, so that can turn along with chain 2.
Referring to Fig. 2 and Fig. 3, described dress powder device 6 comprises stuffing-box 61, switching door 73, switching door driving mechanism and stuffing-box elevating mechanism, and stuffing-box 61 is located at the top on frame 1 top, and this stuffing-box 61 is connected with frame 1 through the stuffing-box elevating mechanism.Be provided with the switching door 73 of two translational opening-closings in the bottom of this stuffing-box 61; Each this switching door 73 is connected with two drive ends of switching door driving mechanism respectively; Drive two these switching doors 73 relative to drawing close the lower end closed (stopping blowing) that moves stuffing-box 61, or relative separation moves (blowing) is opened wide in the lower end of stuffing-box 61.
Described switching door driving mechanism comprises: the upper articulation switching door drives cylinder 62 in the front side of described stuffing-box 61; Side lower part is through the one horizontally disposed rotating shaft 64 of rotary shaft rack 66 rotational support before this stuffing-box 61; This rotating shaft 64 is hinged with the piston rod top that switching door drives cylinder 62 through crank 65; Respectively connect a fork 67 at the two ends of this rotating shaft 64, an end of respectively hinged long connecting rod 68 and short connecting rod 69 at the two ends of this fork 67.The slide bar 71 that respectively is connected a level on the left side of described stuffing-box 61 and right side; Two slide blocks 70 are slidingly connected on this slide bar 71; Two slide blocks 70 are hinged with the other end of described long connecting rod 68 and short connecting rod 69 respectively, connect a described switching door 73 respectively in the bottom of two these slide blocks 70.
Described stuffing-box elevating mechanism is two lift cylinders 72, and frame 1 top of the bottom of the cylinder body of each lift cylinder 72 and stuffing-box 61 left and right sides is fixed, and the top of the piston rod of lift cylinder 72 is connected with the left and right sides of this stuffing-box 61 respectively.
Be provided with around the described stuffing-box and protect frame 63.
The operating principle of dress powder device 6 is: the flexible drive of the piston rod rotating shaft 64 that switching door drives cylinder 62 turns an angle; Fork 67, long connecting rod 68 and the short connecting rod 69 of rotating shaft 64 through its two ends drives two slide blocks 70 respectively and relatively moves along slide bar 71; Two slide blocks 70 drive two switching door 73 foldings respectively; Powder is put in the chassis 3 during unlatching, and so latter two switching door 73 closures are floating with powder simultaneously; Lift cylinder 72 driving material casees 61 raise subsequently, and chain-drive mechanism moves to next station with workpiece.
Referring to Fig. 1 and Fig. 4; Described compaction apparatus 5 comprises compacting support 52, compaction cylinder 51 and squeeze board; Compacting support 52 is connected the top of described frame 1, in the top middle portion of this compacting support 52 compaction cylinder 51 is installed vertically, and its piston rod is connected down and with the middle part of squeeze board is vertical.The size of this squeeze board and described chassis coincide each other.
Described squeeze board by metal top plate 53 and with 54 compound compositions of elastic plate.
The dress powder compaction process of a kind of warming plate core material of the present invention (also being the course of work of the said equipment); Comprise processing step: the chassis 3 that utilizes chain-drive mechanism will be covered with foreskin cloth is sent under the dress powder station automatically; Utilize dress powder device 6 on foreskin cloth, to fill dusty material, and floating upper surface; The chassis 3 that to fill dusty material then be moved out to compaction apparatus 5 below carry out compacting; Four limits with foreskin cloth turn down to the middle part at last, with the dusty material parcel, form the core material of warming plate.
Described core material is sent to automatically on the conveyer belt on next door, gets into subsequent processing.
Claims (10)
1. the dress powder compaction process of a warming plate core material is characterized in that processing step comprises: the chassis that will be covered with foreskin cloth is sent under the dress powder station automatically, on foreskin cloth, fills dusty material, and floating upper surface; The chassis that to fill dusty material then be moved out to the compacting station below carry out compacting; Four limits with foreskin cloth turn down to the middle part at last, with the dusty material parcel, form the core material of warming plate.
2. the dress powder compaction process of warming plate core material according to claim 1 is characterized in that, described core material is sent to automatically on the conveyer belt on next door, gets into subsequent processing.
3. implement the equipment that described warming plate core material is adorned the powder compaction process for one kind; It is characterized in that; Comprise frame, chain and sprocket driving device, chassis, dress powder device and compaction apparatus, chain and sprocket driving device is installed in the upper end of frame, and a plurality of chassis are housed on the circulation link chain of this chain and sprocket driving device; Diverse location is installed dress powder device and compaction apparatus respectively on the top of frame.
4. equipment according to claim 3; It is characterized in that; Described dress powder device comprises stuffing-box, switching door, switching door driving mechanism and stuffing-box elevating mechanism, and stuffing-box is located at the top on frame top, and this stuffing-box is connected with frame through the stuffing-box elevating mechanism; Be provided with the switching door of two translational opening-closings in the bottom of this stuffing-box; Each this switching door is connected with two drive ends of switching door driving mechanism respectively; Drive two these switching doors relative to drawing close the lower end closed that moves stuffing-box, or relative separation moves the lower end of stuffing-box is opened wide.
5. equipment according to claim 4; It is characterized in that; Described switching door driving mechanism comprises: the upper articulation switching door drives cylinder in described stuffing-box front side, and side lower part is through the one horizontally disposed rotating shaft of rotary shaft rack rotational support before this stuffing-box, and this rotating shaft is hinged through the piston rod top that crank and switching door drive cylinder; Two ends in this rotating shaft respectively connect a fork, at an end of the two ends of this fork hinged long connecting rod of difference and short connecting rod; The slide bar that respectively is connected a level on the left side of described stuffing-box and right side; Two slide blocks are slidingly connected on this slide bar; Two slide blocks are hinged with the other end of described long connecting rod and short connecting rod respectively, connect a described switching door respectively in the bottom of two these slide blocks.
6. equipment according to claim 4; It is characterized in that; Described stuffing-box elevating mechanism is two lift cylinders, and the frame top of the bottom of the cylinder body of each lift cylinder and the stuffing-box left and right sides is fixed, and the top of its piston rod is connected with this stuffing-box left and right sides respectively.
7. equipment according to claim 4 is characterized in that, is provided with around the described stuffing-box and protects frame.
8. equipment according to claim 3; It is characterized in that; Described compaction apparatus comprises compacting support, compaction cylinder and squeeze board; The compacting support is connected the top of described frame, in the top middle portion of this compacting support compaction cylinder is installed vertically, and its piston rod is connected down and with the middle part of squeeze board is vertical; The size of this squeeze board and described chassis coincide each other.
9. equipment according to claim 8 is characterized in that, described squeeze board is formed by metal top plate with elastic plate is compound.
10. equipment according to claim 3 is characterized in that, the both sides, middle part of described undersurface of bottom disc are connected with the chain on both sides respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103108423A CN102505765B (en) | 2011-10-14 | 2011-10-14 | Powder-filling and compacting process and device for heat-insulating plate core material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103108423A CN102505765B (en) | 2011-10-14 | 2011-10-14 | Powder-filling and compacting process and device for heat-insulating plate core material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102505765A true CN102505765A (en) | 2012-06-20 |
| CN102505765B CN102505765B (en) | 2013-11-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103108423A Active CN102505765B (en) | 2011-10-14 | 2011-10-14 | Powder-filling and compacting process and device for heat-insulating plate core material |
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| Country | Link |
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| CN (1) | CN102505765B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072709A (en) * | 2013-01-22 | 2013-05-01 | 辜恩理 | Full-automatic micropowder filling compactor |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1173154A (en) * | 1994-11-22 | 1998-02-11 | 卡洛·安东尼奥·卡莫拉尼 | A method for compacting powders and apparatus thereof |
| CN1903533A (en) * | 2005-07-19 | 2007-01-31 | 萨克米伊莫拉机械合作社合作公司 | Method for ceramic tile or sheet material with shaped stimulant natural stone material typical feature and its device |
-
2011
- 2011-10-14 CN CN2011103108423A patent/CN102505765B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1173154A (en) * | 1994-11-22 | 1998-02-11 | 卡洛·安东尼奥·卡莫拉尼 | A method for compacting powders and apparatus thereof |
| CN1903533A (en) * | 2005-07-19 | 2007-01-31 | 萨克米伊莫拉机械合作社合作公司 | Method for ceramic tile or sheet material with shaped stimulant natural stone material typical feature and its device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072709A (en) * | 2013-01-22 | 2013-05-01 | 辜恩理 | Full-automatic micropowder filling compactor |
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| Publication number | Publication date |
|---|---|
| CN102505765B (en) | 2013-11-20 |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Powder-filling and compacting process and device for heat-insulating plate core material Effective date of registration: 20140620 Granted publication date: 20131120 Pledgee: Qingdao urban and rural community construction financing Company limited by guarantee Pledgor: Qingdao Creek New Environmental Materials Co., Ltd. Registration number: 2014990000493 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20151201 Granted publication date: 20131120 Pledgee: Qingdao urban and rural community construction financing Company limited by guarantee Pledgor: Qingdao Creek New Environmental Materials Co., Ltd. Registration number: 2014990000493 |
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| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Powder-filling and compacting process and device for heat-insulating plate core material Effective date of registration: 20151203 Granted publication date: 20131120 Pledgee: Qingdao urban and rural community construction financing Company limited by guarantee Pledgor: Qingdao Creek New Environmental Materials Co., Ltd. Registration number: 2015990001079 |
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| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 266071 Century Towers, No. 39 Donghai Donghai Road, Shandong, Qingdao, 30 Patentee after: Qingdao Kerui new environmental protection materials Group Co. Ltd. Address before: 266071 Century Towers, No. 39 Donghai Donghai Road, Shandong, Qingdao, 30 Patentee before: Qingdao Creek New Environmental Materials Co., Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Powder-filling and compacting process and device for heat-insulating plate core material Effective date of registration: 20170122 Granted publication date: 20131120 Pledgee: Qingdao urban and rural community construction financing Company limited by guarantee Pledgor: Qingdao Kerui new environmental protection materials Group Co. Ltd. Registration number: 2017990000060 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PM01 | Change of the registration of the contract for pledge of patent right |
Change date: 20170122 Registration number: 2015990001079 Pledgor after: Qingdao Kerui new environmental protection materials Group Co. Ltd. Pledgor before: Qingdao Creek New Environmental Materials Co., Ltd. |
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| PM01 | Change of the registration of the contract for pledge of patent right |