CN102505443B - Cloth treating system and method - Google Patents
Cloth treating system and method Download PDFInfo
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- CN102505443B CN102505443B CN201110300499.4A CN201110300499A CN102505443B CN 102505443 B CN102505443 B CN 102505443B CN 201110300499 A CN201110300499 A CN 201110300499A CN 102505443 B CN102505443 B CN 102505443B
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- cloth
- broken needle
- metal detector
- needle
- acupuncture
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Abstract
The invention discloses a cloth treating system and method. The cloth treating system comprises needle-punching pre-treatment equipment, needle-punching equipment and needle-punching after-treatment equipment, wherein the needle-punching pre-treatment equipment is arranged at the front end of a production line and is used for cloth treatment before needle-punching operation of the needle-punching equipment; the needle-punching equipment is used for carrying out needle-punching treatment on the cloth; and the needle-punching after-treatment equipment is arranged at the rear end of the production line and is used for cloth treatment after needle-punching operation of the needle-punching equipment. The cloth treating system also comprises metal detectors and broken needle treatment devices, wherein the metal detectors are arranged behind the needle-punching equipment; the area detected by the metal detectors is the cloth on the production line; and the broken needle treatment devices are connected with the metal detectors and are used for treatment when the metal detectors detect metals. The system and the method have the following beneficial effects: the broken needles can be effectively treated by adopting the metal detectors provided by the embodiment of the invention to detect the broken needles and then adopting the broken needle treatment devices for treatment, thus solving the problem of residual of broken needles.
Description
Technical field
The present invention relates to a kind of cloth treating system and method.
Background technology
In current cloth production line, such as, in non-woven production line, occur broken needle phenomenon in various degree in process of production sometimes, broken needle not only client can not accept, and residual broken needle can cause damage to consumer.
Summary of the invention
The main technical problem to be solved in the present invention is, provides a kind of cloth treating system and method, can process the broken needle on cloth.
For solving the problems of the technologies described above, the invention provides a kind of cloth treating system, comprising: acupuncture pre-processing device, acupuncture apparatus, acupuncture post processing equipment; Described acupuncture pre-processing device is positioned at the front end of described production line, for the cloth process before acupuncture apparatus acupuncture manipulation; Described acupuncture apparatus is used for carrying out needling treatment to cloth; Described acupuncture post processing equipment is positioned at the rear end of described production line, for the cloth process before acupuncture apparatus acupuncture manipulation; Also comprise: metal detector, broken needle treating apparatus; After described metal detector is positioned at acupuncture apparatus, the search coverage of described metal detector is the cloth on described product line; Described broken needle treating apparatus is connected with metal detector, for processing when described metal detector detects metal.
The invention allows for a kind of cloth processing method, comprising: metal detector detects broken needle; After described metal detector finds broken needle, broken needle treating apparatus processes.
The invention has the beneficial effects as follows: the metal detector that proposed by the embodiment of the present invention detects broken needle, broken needle treating apparatus carries out the mode that processes afterwards, effectively can process broken needle, solve the problem that broken needle is residual.
Accompanying drawing explanation
Fig. 1 is the equipment schematic diagram of an embodiment of a kind of cloth treating system of the present invention;
Fig. 2 is the schematic flow sheet of an embodiment of a kind of cloth processing method of the present invention;
Fig. 3 is the schematic flow sheet of another embodiment of a kind of cloth processing method of the present invention;
Fig. 4 is the schematic flow sheet of the another embodiment of a kind of cloth of the present invention processing method.
Detailed description of the invention
By reference to the accompanying drawings the present invention is described in further detail below by detailed description of the invention.
The equipment schematic diagram of an embodiment of a kind of cloth treating system of the present invention as shown in Figure 1, in the product line that cloth is produced, generally includes following equipment: 101, equipment before acupuncture; 103, acupuncture apparatus; 105, equipment after acupuncture; The definition of the said equipment is with acupuncture apparatus 103 for benchmark, and the equipment of the process cloth before acupuncture apparatus 103 processes cloth is equipment 101 before acupuncture, and the equipment processing cloth after acupuncture apparatus 103 processes cloth is equipment 105 after acupuncture.Before concrete acupuncture, equipment 101 is relevant with the type of cloth production line with equipment after acupuncture 105, cloth production line such as can comprise: nonwoven products line, needle punched felt production line, geotextile product line, fabric hot rolled nonwoven fabrics production line, woollen blanket production line, carpet producing line etc., do not illustrate here one by one.
In embodiments of the present invention, after acupuncture, equipment 105 specifically comprises cloth storage trough 111 and winding apparatus 113.In the present embodiment, after metal detector 115 is arranged on acupuncture apparatus 103, particularly, be arranged between cloth storage trough 111 and winding apparatus 113, it is for detecting on cloth whether have broken needle; Broken needle treating apparatus 117 is connected with metal detector 115, for finding the laggard row relax of broken needle when metal detector.In the present embodiment, broken needle treating apparatus 117 is specially alarm lamp, and after metal detector 115 finds broken needle, this alarm lamp is bright, and prompting operative employee clears up broken needle.For the ease of the cleaning to broken needle, after discovery broken needle, the product of production line just can suspend the flowing of winding apparatus cloth, after cleaning out broken needle, recovers the cloth flowing of winding apparatus.The present embodiment is described to be arranged between cloth storage trough 111 and winding apparatus 113 by metal detector 115, and in fact metal detector also can be arranged on other positions, the concrete device-dependent that after particular location and acupuncture, equipment comprises.
The metal detector that proposed by the embodiment of the present invention detects broken needle, and broken needle treating apparatus carries out the mode that processes afterwards, effectively can process broken needle, solve the problem that broken needle is residual.
Because the quantity of metal detector 115, installation site have multiple detailed description of the invention, broken needle treating apparatus 117 also has multiple detailed description of the invention in addition, so multiple embodiments of a kind of cloth treating system of the present invention are described below in conjunction with example:
Embodiment two:
With embodiment one unlike, in the present embodiment, broken needle treating apparatus 117 adopts sounding alarm, after metal detector 115 finds broken needle, this alarm sounding, prompting operative employee clear up broken needle.
Embodiment three:
With embodiment one unlike, in the present embodiment, broken needle treating apparatus 117 is specially a controller, after metal detector 115 finds broken needle, this controller record finds the position (now product line can suspend as required) of broken needle, when needs cleaning broken needle, according to the actual run time of this section of cloth and the current location of cloth speed of service determination broken needle behind described position and discovery broken needle, and is reported to the police by voice or the mode such as image or word in described position.Operative employee is when needs process broken needle, and the current location according to this broken needle processes broken needle.
Embodiment four:
With embodiment one unlike, in the present embodiment, broken needle treating apparatus 117 adopts a controller and electromagnet, according to the electromagnet of fixed position, so after metal detector 115 finds broken needle, this controller can notify described electromagnet charging remove broken needle; According to movable electromagnet, so after metal detector 115 finds broken needle, controller controls electromagnet and moves to the removing broken needle in position with broken needle.
Embodiment five:
In the present embodiment, comprise on length direction with the multiple metal detectors 115 on width, specifically can detect whether an accurate region has broken needle like this; Such as in the cloth direction of motion, order often can arrange installation 10 metal detectors, cloth width often arranges installation 3 metal detectors, material is thus formed the array of the rectangular metal detector 115 of 10 × 3, each metal detector correspondence inspection position, suppose that the investigative range of each metal detector can be 60cm × 60cm, so just can cover the cloth in 600cm × 180cm region, detect the broken needle wherein had.
Correspondingly, in the present embodiment, broken needle treating apparatus 117 can adopt 10 × 3 alarm lamps, these alarm lamps and metal detector one_to_one corresponding, arrangement mode and metal detector are also one to one, when the metal detector of correspondence detects broken needle, then corresponding alarm lamp is reported to the police, and operative employee can go for according to alarm lamp the position specifically having broken needle afterwards, convenient locking broken needle particular location, improves operating efficiency.The tertial metal detector of such as first row has found broken needle, and the so corresponding tertial alarm lamp of first row will be reported to the police, and operative employee has broken needle with regard to knowing in the position of correspondence after seeing this alarm lamp, then processes.Further, a total alarm lamp can also be comprised, this total alarm lamp can be placed on than the more significant position of above-mentioned alarm lamp and adopt more significant warning effect, operating personnel so just can be allowed to know and currently whether have broken needle, if found, broken needle goes to watch and process the position specifically having broken needle again.
In this embodiment, when cloth operates in the region of metal detector array detection, can the cloth of every 600cm suspend, then carry out metal detector to detect this section of cloth, then broken needle is processed, then carry out the process of the long cloth of next section of 600cm again, doing like this can the process cloth of a large section one section greatly, improves operating efficiency.
When adopting multiple metal detector, also other forms of broken needle treating apparatus 117 can be adopted, such as adopt controller and phonetic alarm device, controller can learn which area discover broken needle according to the signal of concrete metal detector, directly can allow phonetic alarm device voice message particular location afterwards, such as find that the tertial detector of first row in these 10 × 3 detector arrays has found broken needle, can voice message be so: " near-end 120cm to 180cm has broken needle, please process ", wherein near-end can predefined be one end near apart from operative employee.
Also has other mode, such as also can process in conjunction with the scheme of above-described embodiment three, when after discovery broken needle, record the position that each metal detector finds broken needle, when needs cleaning broken needle, according to described position and find that the actual run time of this section of cloth after broken needle and the cloth speed of service determine the current location of each broken needle, and by described position by voice or the mode such as image or word teaching process work, operative employee is according to the current location process broken needle of this broken needle.
Find that the processing mode after broken needle can also be the scheme in conjunction with above-described embodiment four, when after discovery broken needle, control electromagnet moves to corresponding position and clears up, because location comparison is concrete, area can be adopted little but the electromagnet that suction is stronger, better can dispose broken needle.
Embodiment six:
In the present embodiment, at least two diverse locations, metal detector 115 is installed.Adopt the metal detector of two diverse locations, effectively can reduce the remaining possibility of broken needle, prevent the undetected infringement caused.
Above embodiment not should be understood to be used alone, in fact they be combined with each other and may realize better effect, just as in embodiment five illustrate, the scheme of multiple metal detector can suit the scheme of the broken needle treating apparatus of preceding embodiment one to four, other schemes also have a lot, list no longer one by one herein, in addition, also the combination between these schemes above-mentioned is not limited to, also the scheme can not mentioned with other embodiment of the present invention is carried out combining and is formed new scheme, these are all that those of ordinary skill in the art are available after having read the present invention.
More than combine each embodiment describing a kind of cloth treating system of the present invention, the following describes the embodiment of a kind of cloth processing method of the present invention.
As shown in Figure 2, be the schematic flow sheet of an embodiment of a kind of cloth processing method of the present invention, comprise:
201, metal detector detects broken needle;
After described metal detector can be arranged on acupuncture apparatus, such as: metal detector is arranged between cloth storage trough and winding apparatus;
203, after described metal detector finds broken needle, broken needle treating apparatus processes;
Concrete broken needle processing mode can be:
A, described broken needle treating apparatus are alarm lamp, and after finding broken needle, alarm lamp is reported to the police.Operative employee can process broken needle according to alarm lamp afterwards.
B, described broken needle treating apparatus are sound-producing device, and after finding broken needle, alarm sound is reported to the police.Operative employee can process broken needle according to alarm sound afterwards.
C, described broken needle treating apparatus are controller, after finding broken needle, described controller record finds the position of broken needle, when needs cleaning broken needle, according to the actual run time of this section of cloth and the current location of cloth speed of service determination broken needle behind described position and discovery broken needle, and is reported to the police by voice or the mode such as image or word in described position.Operative employee is according to the current location process broken needle of this broken needle.
D, described broken needle treating apparatus are controller and electromagnet, and after finding broken needle, controller controls electromagnet and removes broken needle.
In another embodiment of a kind of cloth processing method of the present invention, include multiple metal detector, be illustrated in figure 3 the schematic flow sheet of another embodiment of a kind of cloth processing method of the present invention, comprise:
301, multiple metal detector detects broken needle;
In the present embodiment, comprise on length direction with the multiple metal detectors on width, specifically can detect whether an accurate region has broken needle like this; Such as in the cloth direction of motion, order often can arrange installation 10 metal detectors, cloth width often arranges installation 3 metal detectors, material is thus formed the array of the rectangular metal detector of 10 × 3, the investigative range of each metal detector can be 60cm × 60cm, so just can cover the cloth in 600cm × 180cm region, detect the broken needle wherein had.
Now, production line also can stop after cloth runs to the surveyed area of these metal detectors completely, then test, such as still for above-mentioned metal detector array, so just can often stop once testing by 600cm, doing like this can the process cloth of the large section of a large section one, improves operating efficiency.
303, process according to the broken needle detected;
Concrete mode can be:
A, system comprise and described metal detector alarm lamp one to one, and described alarm lamp arrangement mode and metal detector are also one to one, and when the metal detector of correspondence detects broken needle, then corresponding alarm lamp is reported to the police.Operative employee can go for the position process broken needle having broken needle of correspondence according to alarm lamp afterwards.Further, a total alarm lamp can also be comprised, this total alarm lamp can be placed on than the more significant position of above-mentioned alarm lamp and adopt more significant warning effect, operating personnel so just can be allowed to know and currently whether have broken needle, if found, broken needle goes to watch and process the position specifically having broken needle again.
B, system comprise phonetic alarm device, and when certain metal detector finds broken needle, phonetic alarm device can point out position corresponding to this metal detector to have broken needle.Operative employee can go for the position process broken needle having broken needle of correspondence according to alarm lamp afterwards.
C, when discovery broken needle after, record the position that each metal detector finds broken needle, when needs cleaning broken needle, according to described position and find that the actual run time of this section of cloth after broken needle and the cloth speed of service determine the current location of each broken needle, and is reported to the police by voice or the mode such as image or word in described position, operative employee is according to the current location process broken needle of this broken needle.
D, when after discovery broken needle, control electromagnet and move to corresponding position and clear up.Because location comparison is concrete, area can be adopted little but the electromagnet that suction is stronger, better can dispose broken needle.
In the another embodiment of a kind of cloth of the present invention processing method, at least two diverse location process broken needles, be illustrated in figure 4 the schematic flow sheet of the another embodiment of a kind of cloth of the present invention processing method, comprise:
401, the first metal detector being positioned at primary importance detects broken needle;
403, after the first metal detector finds broken needle, process;
405, the second metal detector being positioned at the second place detects broken needle;
407, after the second metal detector finds broken needle, process.
Above content is in conjunction with concrete embodiment further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (6)
1. a cloth treating system, comprising: acupuncture pre-processing device, acupuncture apparatus, acupuncture post processing equipment; Described acupuncture pre-processing device is positioned at the front end of production line, for the cloth process before acupuncture apparatus acupuncture manipulation; Described acupuncture apparatus is used for carrying out needling treatment to cloth; Described acupuncture post processing equipment is positioned at the rear end of described production line, for the cloth process after acupuncture apparatus acupuncture manipulation; It is characterized in that, also comprise:
Metal detector, broken needle treating apparatus;
After described metal detector is positioned at acupuncture apparatus, the search coverage of described metal detector is the cloth on described production line;
Described broken needle treating apparatus is connected with metal detector, for processing when described metal detector detects metal;
Described broken needle treating apparatus comprises:
Controller, for after described metal detector detects broken needle, described controller record finds the position of broken needle, when needs cleaning broken needle, according to the actual run time of this section of cloth and the current location of cloth speed of service determination broken needle behind described position and discovery broken needle, and is reported to the police by least one mode in voice or image or word in described current location.
2. cloth treating system as claimed in claim 1, is characterized in that:
Described acupuncture post processing equipment comprises cloth storage trough and winding apparatus, and described metal detector is arranged between cloth storage trough and winding apparatus.
3. cloth treating system as claimed in claim 1, is characterized in that:
Described metal detector at least comprises two, is arranged at least two diverse locations.
4. a cloth processing method, is characterized in that, comprising:
Metal detector detects broken needle;
After described metal detector finds broken needle, broken needle treating apparatus processes:
Described broken needle treating apparatus comprises controller, after finding broken needle, described controller record finds the position of broken needle, when needs cleaning broken needle, according to the actual run time of this section of cloth and the current location of cloth speed of service determination broken needle behind described position and discovery broken needle, and is reported to the police by least one mode in voice or image or word in described current location.
5. cloth processing method as claimed in claim 4, is characterized in that:
Cloth production line comprises cloth storage trough and winding apparatus, and described metal detector is arranged between cloth storage trough and winding apparatus.
6. cloth processing method as claimed in claim 4, is characterized in that, also comprise:
Second metal detector detects broken needle;
After described second metal detector finds broken needle, broken needle treating apparatus processes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300499.4A CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300499.4A CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102505443A CN102505443A (en) | 2012-06-20 |
| CN102505443B true CN102505443B (en) | 2014-12-31 |
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ID=46217571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110300499.4A Expired - Fee Related CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN102505443B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628295A (en) * | 2013-11-16 | 2014-03-12 | 大连恒大高新材料开发有限公司 | Needle detection device used on needle-punched geotextile production line |
| CN110468576A (en) * | 2019-08-14 | 2019-11-19 | 枣阳市万通棉纺实业有限公司 | A kind of metal detector on fabric edge sewing apparatus |
| CN114717832B (en) * | 2022-04-18 | 2023-06-02 | 江苏天鸟高新技术股份有限公司 | Rapid detection method for broken needle for spinning |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1689474A2 (en) * | 1989-08-14 | 1991-11-07 | Orlovskij Nii Legkogo Mash | Device for removing needle fragments from moving web |
| DE4232784C1 (en) * | 1992-09-30 | 1994-05-05 | Erhardt & Leimer Gmbh | Detection and tracking of metal particles in a moving fabric web - has angled detection lines over fabric width to register particle location through time and path gap measurement |
| JP3264870B2 (en) * | 1997-09-25 | 2002-03-11 | 株式会社サンコウ電子研究所 | Iron piece detection method and device |
| CN201087251Y (en) * | 2007-08-21 | 2008-07-16 | 崔南华 | Compound nonwoven cloth used for vehicle PU foam material armchair surface |
| CN201390912Y (en) * | 2009-03-20 | 2010-01-27 | 山东泰鹏无纺有限公司 | Metal detector for non-woven fabric rolling mill |
| CN201553926U (en) * | 2009-06-03 | 2010-08-18 | 台嘉玻璃纤维有限公司 | Cloth inspecting machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3040302B2 (en) * | 1994-02-24 | 2000-05-15 | 株式会社ほそかわ | Magnetic detector |
| JP2742779B2 (en) * | 1995-09-11 | 1998-04-22 | 株式会社エヌシーエー | Needle inspection device for sewing products |
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2011
- 2011-09-30 CN CN201110300499.4A patent/CN102505443B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1689474A2 (en) * | 1989-08-14 | 1991-11-07 | Orlovskij Nii Legkogo Mash | Device for removing needle fragments from moving web |
| DE4232784C1 (en) * | 1992-09-30 | 1994-05-05 | Erhardt & Leimer Gmbh | Detection and tracking of metal particles in a moving fabric web - has angled detection lines over fabric width to register particle location through time and path gap measurement |
| JP3264870B2 (en) * | 1997-09-25 | 2002-03-11 | 株式会社サンコウ電子研究所 | Iron piece detection method and device |
| CN201087251Y (en) * | 2007-08-21 | 2008-07-16 | 崔南华 | Compound nonwoven cloth used for vehicle PU foam material armchair surface |
| CN201390912Y (en) * | 2009-03-20 | 2010-01-27 | 山东泰鹏无纺有限公司 | Metal detector for non-woven fabric rolling mill |
| CN201553926U (en) * | 2009-06-03 | 2010-08-18 | 台嘉玻璃纤维有限公司 | Cloth inspecting machine |
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| Publication number | Publication date |
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| CN102505443A (en) | 2012-06-20 |
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