CN102505443A - Cloth treating system and method - Google Patents
Cloth treating system and method Download PDFInfo
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- CN102505443A CN102505443A CN2011103004994A CN201110300499A CN102505443A CN 102505443 A CN102505443 A CN 102505443A CN 2011103004994 A CN2011103004994 A CN 2011103004994A CN 201110300499 A CN201110300499 A CN 201110300499A CN 102505443 A CN102505443 A CN 102505443A
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- broken needle
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Abstract
The invention discloses a cloth treating system and method. The cloth treating system comprises needle-punching pre-treatment equipment, needle-punching equipment and needle-punching after-treatment equipment, wherein the needle-punching pre-treatment equipment is arranged at the front end of a production line and is used for cloth treatment before needle-punching operation of the needle-punching equipment; the needle-punching equipment is used for carrying out needle-punching treatment on the cloth; and the needle-punching after-treatment equipment is arranged at the rear end of the production line and is used for cloth treatment after needle-punching operation of the needle-punching equipment. The cloth treating system also comprises metal detectors and broken needle treatment devices, wherein the metal detectors are arranged behind the needle-punching equipment; the area detected by the metal detectors is the cloth on the production line; and the broken needle treatment devices are connected with the metal detectors and are used for treatment when the metal detectors detect metals. The system and the method have the following beneficial effects: the broken needles can be effectively treated by adopting the metal detectors provided by the embodiment of the invention to detect the broken needles and then adopting the broken needle treatment devices for treatment, thus solving the problem of residual of broken needles.
Description
Technical field
The present invention relates to a kind of cloth treatment system and method.
Background technology
In present cloth production line, in the for example non-woven production line, broken needle phenomenon in various degree appears in process of production sometimes, and broken needle not only client can not be accepted, and residual broken needle can cause damage to the consumer.
Summary of the invention
The technical problem underlying that the present invention will solve is, a kind of cloth treatment system and method are provided, and can handle the broken needle on the cloth.
For solving the problems of the technologies described above, the present invention provides a kind of cloth treatment system, comprising: acupuncture pre-processing device, acupuncture apparatus, acupuncture post processing equipment; Said acupuncture pre-processing device is positioned at the front end of said production line, is used for acupuncture apparatus acupuncture manipulation cloth before and handles; Said acupuncture apparatus is used for that cloth is carried out acupuncture to be handled; Said acupuncture post processing equipment is positioned at the rear end of said production line, is used for acupuncture apparatus acupuncture manipulation cloth before and handles; Also comprise: metal detector, broken needle treating apparatus; Said metal detector is positioned at after the acupuncture apparatus, and the search coverage of said metal detector is the cloth on the said product line; Said broken needle treating apparatus is connected with metal detector, is used for when said metal detector detects metal, handling.
The invention allows for a kind of cloth processing method, comprising: metal detector detects broken needle; After said metal detector was found broken needle, the broken needle treating apparatus was handled.
The invention has the beneficial effects as follows: the metal detector that proposes through the embodiment of the invention detects broken needle, and the mode handled of broken needle treating apparatus can effectively be handled broken needle afterwards, has solved the residual problem of broken needle.
Description of drawings
Fig. 1 is the equipment sketch map of an embodiment of a kind of cloth treatment system of the present invention;
Fig. 2 is the schematic flow sheet of an embodiment of a kind of cloth processing method of the present invention;
Fig. 3 is the schematic flow sheet of another embodiment of a kind of cloth processing method of the present invention;
Fig. 4 is the schematic flow sheet of the another embodiment of a kind of cloth processing method of the present invention.
The specific embodiment
Combine accompanying drawing that the present invention is done further explain through the specific embodiment below.
The equipment sketch map of one embodiment of a kind of cloth treatment system of the present invention as shown in Figure 1 in the product line that cloth is produced, generally includes following equipment: 101, equipment before the acupuncture; 103, acupuncture apparatus; 105, equipment after the acupuncture; The definition of the said equipment is a benchmark with acupuncture apparatus 103, equipment 101 before the equipment of the processing cloth before acupuncture apparatus 103 is handled cloth is acupuncture, equipment 105 after the equipment of after acupuncture apparatus 103 is handled cloth, handling cloth is acupuncture.Before the concrete acupuncture after equipment 101 and the acupuncture type of equipment 105 and cloth production line relevant; The cloth production line for example can comprise: nonwoven products line, needle punched felt production line, geotextile product line, fabric hot rolled nonwoven fabrics production line, woollen blanket production line, carpet producing line etc., not explanation one by one here.
In embodiments of the present invention, equipment 105 specifically comprises cloth storage trough 111 and winding apparatus 113 after the acupuncture.In the present embodiment, metal detector 115 is installed in after the acupuncture apparatus 103, particularly, is installed between cloth storage trough 111 and the winding apparatus 113, and it is used to survey whether broken needle is arranged on the cloth; Broken needle treating apparatus 117 is connected with metal detector 115, is used for finding to handle behind the broken needle when metal detector.In the present embodiment, broken needle treating apparatus 117 is specially alarm lamp, and after metal detector 115 was found broken needle, this alarm lamp was bright, and prompting operation worker clears up broken needle.For the ease of the cleaning to broken needle, after finding broken needle, the product of production line can just suspend winding apparatus cloth and flow, and after cleaning out broken needle, the cloth that recovers winding apparatus flows.Present embodiment is that example describes metal detector 115 is installed between cloth storage trough 111 and the winding apparatus 113, and in fact metal detector also can be installed in other positions, and the concrete equipment that equipment comprises after particular location and the acupuncture is relevant.
The metal detector that proposes through the embodiment of the invention detects broken needle, and the mode handled of broken needle treating apparatus can effectively be handled broken needle afterwards, has solved the residual problem of broken needle.
Because quantity, the installation site of metal detector 115 have the multiple specific embodiment, broken needle treating apparatus 117 also has the multiple specific embodiment in addition, so below in conjunction with a plurality of embodiment of a kind of cloth treatment system of instance explanation the present invention:
Embodiment two:
Different with embodiment one is, broken needle treating apparatus 117 adopts sounding alarms in the present embodiment, after metal detector 115 is found broken needles, and this alarm sounding, prompting operation worker clears up broken needle.
Embodiment three:
Different with embodiment one is; Broken needle treating apparatus 117 is specially a controller in the present embodiment; After metal detector 115 was found broken needle, the position (this moment, product line can suspend as required) of broken needle found in this controller record, when needs cleaning broken needle; The actual run time of this section cloth and the current location that the cloth speed of service is confirmed broken needle according to said position and after finding broken needle, and said position reported to the police through modes such as voice or image or literal.The operative employee handles broken needle according to the current location of this broken needle when needs are handled broken needle.
Embodiment four:
Different with embodiment one is, broken needle treating apparatus 117 adopts a controller and electromagnet in the present embodiment, if adopt the electromagnet of fixed position, after metal detector 115 was found broken needles, this controller can be notified said electromagnet charging removing broken needle so; If adopt movable electromagnet, after metal detector 115 was found broken needle, controller control electromagnet moved to the position with broken needle and removes broken needle so.
Embodiment five:
In the present embodiment, comprise on the length direction with width on a plurality of metal detectors 115, whether can specifically detect an accurate zone like this has broken needle; For example can on the cloth direction of motion, the every row of order be installed by 10 metal detectors; Every row are installed 3 metal detectors on the cloth width; So just formed the array of 10 * 3 rectangular metal detector 115, position of the corresponding check of each metal detector, the investigative range of supposing each metal detector can be 60cm * 60cm; So just can cover the cloth in 600cm * 180cm zone, detect the broken needle that wherein has.
Correspondingly, broken needle treating apparatus 117 can adopt 10 * 3 alarm lamps in the present embodiment, and these alarm lamps are corresponding one by one with metal detector; Arrangement mode and metal detector also are one to one; When the metal detector of correspondence detected broken needle, then corresponding alarm lamp was reported to the police, and the operative employee can go for the position that broken needle is specifically arranged according to alarm lamp afterwards; Convenient locking broken needle particular location has improved operating efficiency.For example first ranked third row metal detector found broken needle, so corresponding first ranked third row alarm lamp will report to the police, the operative employee has seen after this alarm lamp has broken needle with regard to knowing in the position of correspondence, handles then.Further; Can also comprise a total alarm lamp; Can this total alarm lamp be placed on than above-mentioned alarm lamp remarkable position and adopt the effect of reporting to the police more significantly more; So just can let operating personnel know the current broken needle that whether has, if found that broken needle goes to watch and handle the position that broken needle is specifically arranged again.
In this embodiment; When cloth operated in metal detector array detection regional, cloth that can every 600cm suspended, carries out metal detector then this section cloth is surveyed; Handle broken needle then; Then carry out the processing of the long cloth of next section 600cm again, do like this can big section one a big section processing cloth, improved operating efficiency.
When adopting a plurality of metal detector; Also can adopt other forms of broken needle treating apparatus 117; For example adopt controller and phonetic alarm device, controller can be according to the signal of the concrete metal detector broken needle of having learnt which area discover, can directly let phonetic alarm device voice suggestion particular location afterwards; For example find that the detector that first in these 10 * 3 detector arrays ranked third row found broken needle; Can voice suggestion be so: " near-end 120cm to 180cm has broken needle, please handle ", wherein near-end can predefined be an end near apart from the operative employee.
The mode that also has other; For example also can combine the scheme of the foregoing description three to handle, after finding broken needle, write down the position that each metal detector is found broken needle; When needs cleaning broken needle; The actual run time of this section cloth and the current location that the cloth speed of service is confirmed each broken needle according to said position and after finding broken needle, and said position informed the operative employee through modes such as voice or image or literal, the operative employee handles broken needle according to the current location of this broken needle.
Find that the processing mode behind the broken needle can also be the scheme that combines the foregoing description four; After finding broken needle, the control electromagnet moves to corresponding position and clears up, because the position is more specific; The little still stronger electromagnet of suction of area can be adopted, broken needle can be better disposed.
Embodiment six:
In the present embodiment, metal detector 115 is installed at least two diverse locations.Adopt the metal detector of two diverse locations, can effectively reduce the remaining possibility of broken needle, prevent the infringement that omission causes.
Above embodiment is not to be understood that to using separately; In fact they mutually combine and may realize better effect, and just as what explain among the embodiment five, the scheme of a plurality of metal detectors can suit the scheme of the broken needle treating apparatus of front embodiment one to four; Other schemes also have a lot; List no longer one by one here, in addition, also be not limited to the combination between above-mentioned these schemes; Also can combine to form new scheme with the scheme that other embodiment of the invention are not mentioned, these all are that those of ordinary skills are available after having read the present invention.
More than combine to have explained each embodiment of a kind of cloth treatment system of the present invention, below the embodiment of a kind of cloth processing method of explanation the present invention.
As shown in Figure 2, the schematic flow sheet for an embodiment of a kind of cloth processing method of the present invention comprises:
201, metal detector detects broken needle;
Said metal detector can be installed in after the acupuncture apparatus, for example: metal detector is installed between cloth storage trough and the winding apparatus;
203, after said metal detector was found broken needle, the broken needle treating apparatus was handled;
Concrete broken needle processing mode can be:
A, said broken needle treating apparatus are alarm lamp, and alarm lamp is reported to the police behind the discovery broken needle.The operative employee can handle broken needle according to alarm lamp afterwards.
B, said broken needle treating apparatus are sound-producing device, and alarm sound is reported to the police behind the discovery broken needle.The operative employee can handle broken needle according to alarm sound afterwards.
C, said broken needle treating apparatus are controller; Said controller writes down the position of finding broken needle after finding broken needle; When needs cleaning broken needle; The actual run time of this section cloth and the current location that the cloth speed of service is confirmed broken needle according to said position and after finding broken needle, and said position reported to the police through modes such as voice or image or literal.The operative employee handles broken needle according to the current location of this broken needle.
D, said broken needle treating apparatus are controller and electromagnet, and controller control electromagnet is removed broken needle behind the discovery broken needle.
In another embodiment of a kind of cloth processing method of the present invention, comprised a plurality of metal detectors, be illustrated in figure 3 as the schematic flow sheet of another embodiment of a kind of cloth processing method of the present invention, comprising:
301, a plurality of metal detectors detect broken needle;
In the present embodiment, comprise on the length direction with width on a plurality of metal detectors, whether can specifically detect an accurate zone like this has broken needle; For example can on the cloth direction of motion, the every row of order be installed by 10 metal detectors; Every row are installed 3 metal detectors on the cloth width; So just formed the array of 10 * 3 rectangular metal detector; The investigative range of each metal detector can be 60cm * 60cm, so just can cover the cloth in 600cm * 180cm zone, detects the broken needle that wherein has.
At this moment; Production line also can stop after cloth runs to the surveyed area of these metal detectors fully; Testing then, is example with above-mentioned metal detector array still for example, so just can stop once to test by every 600cm; Make the processing cloth of can one big section one big section like this, improved operating efficiency.
303, handle according to detected broken needle;
Concrete mode can be:
A, system comprise and said metal detector alarm lamp one to one that said alarm lamp arrangement mode and metal detector also are one to one, and when the metal detector of correspondence detected broken needle, then corresponding alarm lamp was reported to the police.The operative employee can go for the position processing broken needle that broken needle is arranged of correspondence according to alarm lamp afterwards.Further; Can also comprise a total alarm lamp; Can this total alarm lamp be placed on than above-mentioned alarm lamp remarkable position and adopt the effect of reporting to the police more significantly more; So just can let operating personnel know the current broken needle that whether has, if found that broken needle goes to watch and handle the position that broken needle is specifically arranged again.
B, system comprise phonetic alarm device, and when certain metal detector was found broken needle, phonetic alarm device can point out the corresponding position of this metal detector that broken needle is arranged.The operative employee can go for the position processing broken needle that broken needle is arranged of correspondence according to alarm lamp afterwards.
C, after finding broken needle; Write down each metal detector and find the position of broken needle; When needs cleaning broken needle; The actual run time of this section cloth and the current location that the cloth speed of service is confirmed each broken needle according to said position and after finding broken needle, and said position reported to the police through modes such as voice or image or literal, the operative employee handles broken needle according to the current location of this broken needle.
D, after finding broken needle, the control electromagnet moves to corresponding position and clears up.Because the position is more specific, can adopt the little still stronger electromagnet of suction of area, can better dispose broken needle.
In the another embodiment of a kind of cloth processing method of the present invention, handle broken needle at least two diverse locations, be illustrated in figure 4 as the schematic flow sheet of the another embodiment of a kind of cloth processing method of the present invention, comprising:
401, first metal detector that is positioned at primary importance detects broken needle;
403, after first metal detector is found broken needle, handle;
405, second metal detector that is positioned at the second place detects broken needle;
407, after second metal detector is found broken needle, handle.
Above content is to combine concrete embodiment to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.
Claims (10)
1. a cloth treatment system comprises: acupuncture pre-processing device, acupuncture apparatus, acupuncture post processing equipment; Said acupuncture pre-processing device is positioned at the front end of said production line, is used for acupuncture apparatus acupuncture manipulation cloth before and handles; Said acupuncture apparatus is used for that cloth is carried out acupuncture to be handled; Said acupuncture post processing equipment is positioned at the rear end of said production line, is used for acupuncture apparatus acupuncture manipulation cloth before and handles; It is characterized in that, also comprise:
Metal detector, broken needle treating apparatus;
Said metal detector is positioned at after the acupuncture apparatus, and the search coverage of said metal detector is the cloth on the said product line;
Said broken needle treating apparatus is connected with metal detector, is used for when said metal detector detects metal, handling.
2. cloth treatment system as claimed in claim 1 is characterized in that:
Said broken needle treating apparatus comprises at least a with in the lower device:
Alarm lamp is used for after said metal detector detects broken needle, reporting to the police;
Or,
Sounding alarm is used for sounding alarm after said metal detector detects broken needle;
Or,
Controller; Be used for after said metal detector detects broken needle; The position of broken needle found in said controller record; When needs cleanings broken needle, the actual run time of this section cloth and the current location that the cloth speed of service is confirmed broken needle according to said position and after finding broken needle, and said current location reported to the police through at least a mode in voice or image or the literal;
Or,
Controller and electromagnet are used for after said metal detector detects broken needle, and said controller control electromagnet is removed broken needle.
3. cloth treatment system as claimed in claim 1 is characterized in that:
Said metal detector comprises a plurality of, position of the corresponding detection of each metal detector;
Said broken needle treating apparatus comprises at least a with in the lower device:
With said metal detector alarm lamp one to one, be used for after said metal detector detects broken needle, the alarm lamp corresponding with this metal detector reported to the police;
Or,
Sounding alarm is used for after said metal detector detects broken needle, and the sounding alarm prompting detects the corresponding position of metal detector of broken needle;
Or,
Controller; Be used for after said metal detector detects broken needle; Write down each metal detector and find the position of broken needle; When needs cleanings broken needle, the actual run time of this section cloth and the current location that the cloth speed of service is confirmed each broken needle according to said position and after finding broken needle, and said current location reported to the police through at least a mode in voice or image or the literal;
Or,
Controller and electromagnet are used for after said metal detector detects broken needle, and said controller control electromagnet moves to the position of the metal detector correspondence of finding broken needle and removes broken needle.
4. cloth treatment system as claimed in claim 1 is characterized in that:
Said acupuncture post processing equipment comprises cloth storage trough and winding apparatus, and said metal detector is installed between cloth storage trough and the winding apparatus.
5. cloth treatment system as claimed in claim 1 is characterized in that:
Said metal detector comprises two at least, is installed at least two diverse locations.
6. a cloth processing method is characterized in that, comprising:
Metal detector detects broken needle;
After said metal detector was found broken needle, the broken needle treating apparatus was handled.
7. cloth processing method as claimed in claim 6 is characterized in that:
Said after metal detector is found broken needle, the broken needle treating apparatus carries out processed steps and comprises at least a in the following mode:
Said broken needle treating apparatus comprises alarm lamp, and after said metal detector was found broken needle, said alarm lamp was reported to the police;
Or,
Said broken needle treating apparatus comprises sound-producing device, and after said metal detector was found broken needle, said sound-producing device was reported to the police;
Or,
Said broken needle treating apparatus comprises controller; Said controller writes down the position of finding broken needle after finding broken needle; When needs cleaning broken needle; The actual run time of this section cloth and the current location that the cloth speed of service is confirmed broken needle according to said position and after finding broken needle, and said current location reported to the police through at least a mode in voice or image or the literal;
Or,
Said broken needle treating apparatus comprises controller and electromagnet, and controller control electromagnet is removed broken needle behind the discovery broken needle.
8. cloth processing method as claimed in claim 6 is characterized in that:
Said metal detector comprises a plurality of, position of the corresponding detection of each metal detector;
Said after said metal detector is found broken needle, the broken needle treating apparatus carries out processed steps and comprises at least a in following:
Said broken needle treating apparatus comprises and said metal detector alarm lamp one to one, after said metal detector is found broken needle, and the alarm lamp warning corresponding with this metal detector;
Or,
Said broken needle treating apparatus comprises sounding alarm, and after said metal detector detected broken needle, the sounding alarm prompting detected the corresponding position of metal detector of broken needle;
Or,
Said broken needle treating apparatus comprises controller; After said metal detector detects broken needle; Write down each metal detector and find the position of broken needle; When needs cleanings broken needle, the actual run time of this section cloth and the current location that the cloth speed of service is confirmed each broken needle according to said position and after finding broken needle, and said current location reported to the police through at least a mode in voice or image or the literal;
Or,
Said broken needle treating apparatus comprises controller and electromagnet, and after said metal detector detected broken needle, said controller control electromagnet moved to the position of the metal detector correspondence of finding broken needle and removes broken needle.
9. cloth processing method as claimed in claim 6 is characterized in that:
Said cloth production line comprises cloth storage trough and winding apparatus, and said metal detector is installed between cloth storage trough and the winding apparatus.
10. cloth processing method as claimed in claim 6 is characterized in that, also comprises:
Second metal detector detects broken needle;
After said second metal detector was found broken needle, the broken needle treating apparatus was handled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300499.4A CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300499.4A CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
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| Publication Number | Publication Date |
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| CN102505443A true CN102505443A (en) | 2012-06-20 |
| CN102505443B CN102505443B (en) | 2014-12-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110300499.4A Expired - Fee Related CN102505443B (en) | 2011-09-30 | 2011-09-30 | Cloth treating system and method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103628295A (en) * | 2013-11-16 | 2014-03-12 | 大连恒大高新材料开发有限公司 | Needle detection device used on needle-punched geotextile production line |
| CN110468576A (en) * | 2019-08-14 | 2019-11-19 | 枣阳市万通棉纺实业有限公司 | A kind of metal detector on fabric edge sewing apparatus |
| CN114717832A (en) * | 2022-04-18 | 2022-07-08 | 江苏天鸟高新技术股份有限公司 | Rapid detection method for broken needles for spinning |
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| SU1689474A2 (en) * | 1989-08-14 | 1991-11-07 | Orlovskij Nii Legkogo Mash | Device for removing needle fragments from moving web |
| DE4232784C1 (en) * | 1992-09-30 | 1994-05-05 | Erhardt & Leimer Gmbh | Detection and tracking of metal particles in a moving fabric web - has angled detection lines over fabric width to register particle location through time and path gap measurement |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103628295A (en) * | 2013-11-16 | 2014-03-12 | 大连恒大高新材料开发有限公司 | Needle detection device used on needle-punched geotextile production line |
| CN110468576A (en) * | 2019-08-14 | 2019-11-19 | 枣阳市万通棉纺实业有限公司 | A kind of metal detector on fabric edge sewing apparatus |
| CN114717832A (en) * | 2022-04-18 | 2022-07-08 | 江苏天鸟高新技术股份有限公司 | Rapid detection method for broken needles for spinning |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102505443B (en) | 2014-12-31 |
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