Summary of the invention
For the deficiencies in the prior art, one of object of the present invention be to provide a kind of good combination property, can life-time service in place below 250 ℃ and normal temperature can be from the preparation method of the dry organic-silicon-modified unsaturated flame-retardant putty of air drying type, with meet railcar and other high-temperature fields the particular requirement of stokehold car, wheel shaft, flue etc.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of preparation method of flame-retardant putty, this atomized ash is comprised of main body and two kinds of components of initiator: the weight ratio of main body and initiator is 100: 2, in use two kinds of components are mixed by this proportioning, described main body is comprised of the following composition in weight part: unsaturated polyester resin 50-56 part, silicone resin 10-15 part, saturated polyester resin 12-15 part, vinylbenzene 8-12 part, dimethylglyoxime 0.02-0.03 part, cobalt iso-octoate 1.4-1.8 part, sodium bentonite 3-5 part, titanium dioxide 9-11 part, barium sulfate 3-5 part, talcum powder 14-18 part; Initiator is comprised of the following composition in weight part: cyclohexanone peroxide: 58-62 part, dibutyl phthalate: 28-32 part, SiO
2: 12-14 part, described preparation method comprises the steps:
(1) main body: according to aforementioned proportion, unsaturated polyester resin, silicone resin and saturated polyester resin are dropped into and disperseed in cylinder, and add vinylbenzene, dimethylglyoxime, cobalt iso-octoate, stir 5-10 minute under the rotating speed of 800-1000r/min; Then add sodium bentonite, titanium dioxide to stir 10-15 minute under the rotating speed of 650-700r/min; Then add successively barium sulfate, talcum powder, then press and under the rotating speed of 450-550r/min, continue to stir 15-20 minute; Then after grinding, colloidal mill can be made into finished product main body;
(2) initiator: by weight by cyclohexanone peroxide, dibutyl phthalate and SiO
2, stir and grind even body of paste and can be made into finished product initiator;
(3) while using, press component proportioning: main putty: initiator=100: 2, mix and can use.
The beneficial effect of the inventive method is:
The present invention has determined above-mentioned component and content on the basis of great many of experiments, make to reach collaborative between each component, and when preparation host, substep adds, and selects and control to add the stirring velocity of each component, thereby reach following technique effect:
1) matrix resin of the present invention has adopted the mixture of unsaturated polyester resin, silicone resin and saturated polyester resin, and wherein unsaturated polyester resin has guaranteed the prerequisite of this atomized ash ambient cure; On this basis, then mix with saturated polyester resin, improved the resistance toheat of matrix resin, heat resisting temperature is brought up to more than 200 ℃ from 120 ℃.
2) further improved over-all properties: air setting solidity is good, had that heat-proof combustion-resistant, strong adhesion, good, the pliable and tough impact of corrosion resistance are good, construction is coated with and scrapes the premium propertiess such as grinability is good, anticorrosion noise reduction.After testing, indices reaches the requirement of GB and railway rower, also has the flame-proof heat-resistant performance that resistance to 250 ℃ of high temperature and fire-retardant rank reach III level simultaneously.
Embodiment
Embodiment mono-
A kind of preparation method of flame-retardant putty, this atomized ash is comprised of main body and two kinds of components of initiator: the weight ratio of main body and initiator is 100: 2, in use two kinds of components are mixed by this proportioning, described main body is comprised of the following composition in weight part: 50 parts of unsaturated polyester resins, 10 parts of silicone resins, 15 parts of saturated polyester resins, 8 parts of vinylbenzene, 0.03 part of dimethylglyoxime, 1.4 parts of cobalt iso-octoates, 5 parts of sodium bentonites, 9 parts of titanium dioxides, 5 parts, barium sulfate, 14 parts of talcum powder; Initiator is comprised of the following composition in weight part: cyclohexanone peroxide: 62 parts, dibutyl phthalate: 28 parts, SiO
2: 14 parts, described preparation method comprises the steps:
(1) main body: according to aforementioned proportion, unsaturated polyester resin, silicone resin, saturated polyester resin are dropped into and disperseed in cylinder, and add vinylbenzene, dimethylglyoxime, cobalt iso-octoate, stir under the rotating speed of 800r/min 10 minutes; Then add sodium bentonite, titanium dioxide under the rotating speed of 650r/min, to stir 15 minutes; Then add successively barium sulfate, talcum powder, then press under the rotating speed of 450r/min and continue to stir 20 minutes; Then after grinding, colloidal mill can be made into finished product main body;
(2) initiator: by weight by cyclohexanone peroxide, dibutyl phthalate and SiO
2, stir and grind even body of paste and can be made into finished product initiator;
(3) while using, press component proportioning: main putty: initiator=100: 2, mix and can use.
Embodiment bis-
A kind of preparation method of flame-retardant putty, this atomized ash is comprised of main body and two kinds of components of initiator: the weight ratio of main body and initiator is 100: 2, in use two kinds of components are mixed by this proportioning, described main body is comprised of the following composition in weight part: 56 parts of unsaturated polyester resins, 15 parts of silicone resins, 12 parts of saturated polyester resins, 12 parts of vinylbenzene, 0.02 part of dimethylglyoxime, 1.8 parts of cobalt iso-octoates, 3 parts of sodium bentonites, 11 parts of titanium dioxides, 3 parts, barium sulfate, 18 parts of talcum powder; Initiator is comprised of the following composition in weight part: cyclohexanone peroxide: 58 parts, dibutyl phthalate: 32 parts, SiO
2: 12 parts, described preparation method comprises the steps:
(1) main body: according to aforementioned proportion, unsaturated polyester resin, silicone resin and saturated polyester resin are dropped into and disperseed in cylinder, and add vinylbenzene, dimethylglyoxime, cobalt iso-octoate, stir under the rotating speed of 1000r/min 5 minutes; Then add sodium bentonite, titanium dioxide under the rotating speed of 700r/min, to stir 10 minutes; Then add successively barium sulfate, talcum powder, then press under the rotating speed of 550r/min and continue to stir 15 minutes; Then after grinding, colloidal mill can be made into finished product main body;
(2) initiator: by weight by cyclohexanone peroxide, dibutyl phthalate and SiO
2, stir and grind even body of paste and can be made into finished product initiator;
(3) while using, press component proportioning: main putty: initiator=100: 2, mix and can use.
Embodiment tri-
A kind of preparation method of flame-retardant putty, this atomized ash is comprised of main body and two kinds of components of initiator: the weight ratio of main body and initiator is 100: 2, in use two kinds of components are mixed by this proportioning, described main body is comprised of the following composition in weight part: 53 parts of unsaturated polyester resins, 12 parts of silicone resins, 13.5 parts of saturated polyester resins, 10 parts of vinylbenzene, 0.025 part of dimethylglyoxime, 1.6 parts of cobalt iso-octoates, 4 parts of sodium bentonites, 10 parts of titanium dioxides, 4 parts, barium sulfate, 16 parts of talcum powder; Initiator is comprised of the following composition in weight part: cyclohexanone peroxide: 60 parts, dibutyl phthalate: 30 parts, SiO
2: 13 parts, described preparation method comprises the steps:
(1) main body: according to aforementioned proportion, unsaturated polyester resin, silicone resin and saturated polyester resin are dropped into and disperseed in cylinder, and add vinylbenzene, dimethylglyoxime, cobalt iso-octoate, stir under the rotating speed of 900r/min 8 minutes; Then add sodium bentonite, titanium dioxide under the rotating speed of 680r/min, to stir 12 minutes; Then add successively barium sulfate, talcum powder, then press under the rotating speed of 500r/min and continue to stir 18 minutes; Then after grinding, colloidal mill can be made into finished product main body;
(2) initiator: by weight by cyclohexanone peroxide, dibutyl phthalate and SiO
2, stir and grind even body of paste and can be made into finished product initiator;
(3) while using, press component proportioning: main putty: initiator=100: 2, mix and can use.
Applicant's statement, the present invention illustrates detailed process equipment and process flow process of the present invention by above-described embodiment, but the present invention is not limited to above-mentioned detailed process equipment and process flow process, do not mean that the present invention must rely on above-mentioned detailed process equipment and process flow process and could implement.Person of ordinary skill in the field should understand, any improvement in the present invention, to the selection of the interpolation of the equivalence replacement of each raw material of product of the present invention and ancillary component, concrete mode etc., within all dropping on protection scope of the present invention and open scope.