CN102501284B - A kind of technique utilizing bamboo making bicycle - Google Patents
A kind of technique utilizing bamboo making bicycle Download PDFInfo
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- CN102501284B CN102501284B CN201110349441.9A CN201110349441A CN102501284B CN 102501284 B CN102501284 B CN 102501284B CN 201110349441 A CN201110349441 A CN 201110349441A CN 102501284 B CN102501284 B CN 102501284B
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Abstract
The present invention relates to the manufacture craft of bicycle, especially a kind of technique utilizing bamboo making bicycle.It comprises step: sawed-off, hack, force plane, bleaching, sterilization, cooking disinfection, carbonization, dry, block, adjustable cast iron planes, select, gluing, smooth, sanding, brake forming, heating, setting-out, sawing sheet, shaping, boring, not holding any government official post's sanding, assembling, sanding, repairing, painting first pass priming paint, sanding, repairing, painting second time priming paint, second time sanding after assembling, be coated with the 3rd time priming paint, third time sanding, topcoating, Hardware fitting assembling.The beneficial effect that the present invention produces has: production process low-carbon environment-friendly pollutes few, and institute uses material for renewable resource (bamboo), draws materials easy, the product strength height made is not easy to crack, can not there is corrosion in waterproof, product weight is light, travels light and flexible.
Description
Technical field
The present invention relates to the manufacture craft of bicycle, especially a kind of technique utilizing bamboo making bicycle.
Background technology
Mostly current bicycle is to adopt metal (being mainly iron) to make, and this not only consumes non-renewable resources in a large number, and the security that simultaneously have impact on bicycle on the one hand due to most metals easy-to-rust have impact on the service life of bicycle on the other hand.And bamboo is as a kind of renewable resource, draw materials because its growth cycle is short easily, if using it as the material making bicycle, then bicycle weight not only can be made greatly to alleviate traveling light, and low-carbon environment-friendly corrosion can not occur.
Summary of the invention
The present invention is intended to solve the problem, and provides a kind of technique utilizing bamboo making bicycle, and which overcome standard bicycle and use metal as material of main part, the drawbacks such as matter weight, easy-to-rust, achieve certain beneficial effect, its technical scheme adopted is as follows:
Utilize a technique for bamboo making bicycle, it mainly comprises the following steps:
Steps A, sawed-off, sawed-off according to specification for natural bamboo;
Step B, hacks, and uses slicer, bamboo is split into wide bamboo cane;
Step C, force plane, adopts double surfacer, the bamboo chip held successfully, digs into and waits think gauge;
Step D, cooking disinfection, carbonization, the bamboo chip good to force plane carries out cooking disinfection and carbonization;
Step e, dry, to the bamboo chip of previous step process dry to its moisture content be less than 8%;
Step F, blocks, and according to the product specification length that reality uses, blocks having dried bamboo chip;
Step G, gluing, carries out gluing to bamboo chip side;
Step H, smooth, pressure measurement is carried out to the bamboo chip coating glue, carries out heating after test and add and flatten;
Step I, brake forming, to sticked after bamboo surface coating, glue-spread is 200 grams every square metre, then adopts mould compressing;
Step J, heating, adopts high-frequency dielectric heating;
Step K, setting-out, with the mold the same with material object line;
Step L, sawing sheet, use equipment carries out sawing sheet;
Step M, shaping, use equipment makes each parts of bicycle;
Step N, boring, uses each parts of rig to bicycle to hole;
Step O, assembling, assembles each parts of bicycle, and angle uses mold to correct, and carries out reinforcing dryness finalization after rectification;
Step P, Hardware fitting is assembled, and each several part of the bicycle connected needing Hardware fitting, carries out five metals assembling parts, and adjust setting gap, the position of setting is adjusted in brake.
On technique scheme basis, between described step C and step D, include step C1: bleaching, sterilization, bleach bamboo chip, the hydrogen peroxide of bleaching employing 2/1000ths, under water temperature is 80 degrees celsius, soaks two hours.
On technique scheme basis, the boiling temperature that described step D adopts is 140 degrees Celsius, and residing pressure is 2 ~ 2.8 kilograms every square centimeter.
On technique scheme basis, also comprise between described step F and step G:
Step F 1, adjustable cast iron planes, carries out S4S to the bamboo chip blocked;
Step F 2, selects, and the bamboo chip good to adjustable cast iron planes selects classification.
On technique scheme basis, in described step G, on bamboo chip, described glue is water-fast glue, and glue-spread is 160 grams every square metre.
On technique scheme basis, the temperature heated in described step H is 105 degrees Celsius, and smooth pressure used is 2.5 kilograms every square centimeter.
On technique scheme basis, have between described step H and step I:
Step H1, sanding, carry out sanding to the gluing bamboo clappers heated, sanding carries out twice, first carries out surely thick sanding, after carry out polishing.
On technique scheme basis, the temperature of described step J medium-high frequency dielectric heating is 105 degrees Celsius, and the heat time is 5 minutes, and pressure is 2 ~ 2.8 kilograms every square centimeter, and the dwell time is 20 minutes.
On technique scheme basis, have between described step N and step O:
Step N1, not holding any government official post's sanding, carries out sanding to each parts of bicycle through boring.
On technique scheme basis, also comprise between described step O and step P:
Step O1, sanding after assembling, repairing, carry out artificial sanding to bicycle body after assembling and repair the flaw of local;
Step O2, is coated with first pass priming paint, uses PU seal coat to be coated with first pass;
Step O3, sanding, repairing, adopt the manual sanding of emery cloth, to there being local flaw to carry out putty repairing, the color of putty will with repair part solid colour;
Step O4, is coated with second time priming paint, uses PU transparent priming to be coated with second time;
Step O5, second time sanding, adopts the manual sanding of emery cloth;
Step O6, is coated with the 3rd time priming paint, uses PU transparent priming to be coated with the 3rd time;
Step O7, third time sanding, adopts the meticulous polishing of manual sanding;
Step O8, topcoating, uses 5 points of bright NC finish paints.
Tool of the present invention has the following advantages: production process low-carbon environment-friendly pollutes few, and institute uses material for renewable resource (bamboo), and draw materials easily, the product strength height made is not easy to crack, and waterproof corrosion can not occur, product weight gently, traveling light and flexible.
Accompanying drawing explanation
Fig. 1: flow chart of the present invention;
Detailed description of the invention
Below in conjunction with accompanying drawing and example, the invention will be further described:
As shown in Figure 1, a kind of technique utilizing bamboo making bicycle, it mainly comprises the following steps:
Steps A, sawed-off, adopt automatic disc saw, sawed-off according to specification for natural bamboo;
Step B, hacks, and adopts special slicer, and it is the wide bamboo cane of 22mm that bamboo is split into width;
Step C, force plane, adopts double surfacer, the bamboo chip held successfully, digs into and waits think gauge;
Step D, cooking disinfection, carbonization, the bamboo chip good to force plane carries out cooking disinfection and carbonization;
Step e, dries, and drying to its moisture content to the bamboo chip of previous step process is less than 8%, uses the moisture content in timber tester test wood chip;
Step F, blocks, and according to the product specification length that reality uses, blocks having dried bamboo chip;
Step G, gluing, carries out gluing to bamboo chip side;
Step H, smooth, (object is pressurizeed after the gluing of side to carry out pressure measurement to the bamboo chip coating glue, guarantee bonding firm), carry out after pressure measurement heating the hardening time of accelerating side gluing like this, top and bottom pressurization simultaneously, guarantees that pressure measurement bamboo chip is smooth;
Step I, brake forming, to sticked after bamboo surface coating, glue-spread is 200 grams every square metre, then adopts Special wooden mould compressing;
Step J, heating, adopts high-frequency dielectric heating;
Step K, setting-out, with the mold the same with material object line, line surplus is no more than 10mm;
Step L, sawing sheet, use and be with certificate, manual curve saw to carry out sawing sheet, swage set is from setting-out 3mm;
Step M, shaping, shaping employing two kinds of equipment: machine is engraved in slotting, craft;
Step N, boring, uses each parts of vertical drill to bicycle to hole;
Step O, assembling, assembles each parts of bicycle, and assembling glue adopts with the same glue of step G, and assembling is wanted firmly, and angle Special mould corrects, and carries out reinforcing dryness finalization after rectification, shaping time 4 hours;
Step P, Hardware fitting is assembled, and each several part of the bicycle connected needing Hardware fitting, carries out five metals assembling parts, adjusts rational gap, and rational position is adjusted in brake.
Preferably, step C1 is included: bleaching, sterilization between described step C and step D, bamboo chip is bleached, the hydrogen peroxide of bleaching employing 2/1000ths, under water temperature is 80 degrees celsius, soak two hours, while invading bubble, sterilization is carried out to bamboo blank, so obtain the bamboo chip of white by bleaching.
Preferably, the boiling temperature that described step D adopts is 140 degrees Celsius, and residing pressure is 2 ~ 2.8 kilograms every square centimeter.
Preferably, also comprise between described step F and step G:
Step F 1, adjustable cast iron planes, carries out S4S to the bamboo chip blocked;
Step F 2, selects, and the bamboo chip good to adjustable cast iron planes selects classification.
Preferably, in described step G, on bamboo chip, described glue adopts name to be called Mitsui VU-780, and manufacturer is the water-fast glue of Beijing Sheng Nuo development in science and technology Co., Ltd, and glue-spread is 160 grams every square metre.
Preferably, the temperature heated in described step H is 105 degrees Celsius, and smooth pressure used is 2.5 kilograms every square centimeter.
Preferably, have between described step H and step I:
Step H1, sanding, carry out sanding to the gluing bamboo clappers heated, sanding carries out twice, first adopts 120 emery cloths to carry out surely thick sanding, and rear use No. 240 emery cloths carry out polishing.
Preferably, the temperature of described step J medium-high frequency dielectric heating is 105 degrees Celsius, and the heat time is 5 minutes, and pressure is 2 ~ 2.8 kilograms every square centimeter, and the dwell time is 20 minutes.Further, have between described step N and step O:
Step N1, not holding any government official post's sanding (parts do not paint and are just not holding any government official post) uses air drum sander, pneumatic Disc sander, No. 180 emery cloths and No. 240 emery cloths to carry out sanding successively to each parts of bicycle through boring.
Further again, also comprise between described step O and step P:
Step O1, sanding after assembling, repairing, adopt the flaw of 240 emery cloths to local to repair the bicycle body after assembling after carrying out manual polishing;
Step O2, is coated with first pass priming paint, and PU seal coat (manufacturer is China Resources paint) is coated with first pass;
Step O3, sanding, repairing, adopt No. 380 emery cloths to the manual sanding of bicycle body, to there being local flaw to carry out putty repairing, the color of putty will with repair part solid colour;
Step O4, is coated with second time priming paint, and PU transparent priming (manufacturer is China Resources paint) is coated with second time;
Step O5, second time sanding, adopts No. 380 emery cloths to the manual sanding of bicycle body;
Step O6, is coated with the 3rd time priming paint, and PU transparent priming (manufacturer is China Resources paint) is coated with the 3rd time;
Step O7, third time sanding, adopts the meticulous polishing of manual sanding;
Step O8, topcoating, uses 5 points of bright NC finish paints (manufacturer is China Resources paint).
Describe the present invention by way of example above, but the invention is not restricted to above-mentioned specific embodiment, all any changes of doing based on the present invention or modification all belong to the scope of protection of present invention.
Claims (8)
1. utilize a technique for bamboo making bicycle, it is characterized in that: it mainly comprises the following steps:
Steps A, sawed-off, sawed-off according to specification for natural bamboo;
Step B, hacks, and uses slicer, bamboo is split into wide bamboo cane;
Step C, force plane, adopts double surfacer, the bamboo chip held successfully, digs into and waits think gauge;
Step D, cooking disinfection, carbonization, the bamboo chip good to force plane carries out cooking disinfection and carbonization;
Step e, dry, to the bamboo chip of previous step process dry to its moisture content be less than 8%;
Step F, blocks, and according to the product specification length that reality uses, blocks having dried bamboo chip;
Step G, gluing, carries out gluing to bamboo chip side;
Step H, smooth, pressure measurement is carried out to the bamboo chip coating glue, carries out heating after test and add and flatten;
Step I, brake forming, to sticked after bamboo surface coating, glue-spread is 200 grams every square metre, then adopts mould compressing;
Step J, heating, adopt high-frequency dielectric heating, heating-up temperature is 105 degrees Celsius, and the heat time is 5 minutes, and pressure is 2 ~ 2.8 kilograms every square centimeter, and the dwell time is 20 minutes;
Step K, setting-out, with the mold the same with material object line;
Step L, sawing sheet;
Step M, shaping, use equipment makes each parts of bicycle;
Step N, boring, uses each parts of rig to bicycle to hole;
Step O, assembling, assembles each parts of bicycle, and angle uses mold to correct, and carries out reinforcing dryness finalization after rectification;
Step O1, sanding after assembling, repairing, assemble the sanding of laggard pedestrian's work and repair the flaw of local;
Step O2, is coated with first pass priming paint, uses PU seal coat to be coated with first pass;
Step O3, sanding, repairing, adopt the manual sanding of emery cloth, to there being local flaw to carry out putty repairing, the color of putty will with repair part solid colour;
Step O4, is coated with second time priming paint, uses PU transparent priming to be coated with second time;
Step O5, second time sanding, adopts the manual sanding of emery cloth;
Step O6, is coated with the 3rd time priming paint, uses PU transparent priming to be coated with the 3rd time;
Step O7, third time sanding, adopts the meticulous polishing of manual sanding;
Step O8, topcoating, uses 5 points of bright NC finish paint sprayings;
Step P, Hardware fitting is assembled, and each several part of the bicycle connected needing Hardware fitting, carries out five metals assembling parts, and adjust setting gap, the position of setting is adjusted in brake.
2. a kind of technique utilizing bamboo making bicycle according to claim 1, it is characterized in that: between described step C and step D, include step C1: bleaching, sterilization, bamboo chip is bleached, the hydrogen peroxide of bleaching employing 2/1000ths, under water temperature is 80 degrees celsius, soak two hours.
3. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: the boiling temperature that described step D adopts is 140 degrees Celsius, and residing pressure is 2 ~ 2.8 kilograms every square centimeter.
4. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: also comprise between described step F and step G:
Step F 1, adjustable cast iron planes, carries out S4S to the bamboo chip blocked;
Step F 2, selects, and the bamboo chip good to adjustable cast iron planes selects classification.
5. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: in described step G, on bamboo chip, described glue is water-fast glue, glue-spread is 160 grams every square metre.
6. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: the temperature heated in described step H is 105 degrees Celsius, smooth pressure used is 2.5 kilograms every square centimeter.
7. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: have between described step H and step I:
Step H1, sanding, carry out sanding to the gluing bamboo clappers heated, sanding carries out twice, first carries out surely thick sanding, after carry out polishing.
8. a kind of technique utilizing bamboo making bicycle according to claim 1, is characterized in that: have between described step N and step O:
Step N1, not holding any government official post's sanding, carries out sanding to each parts of bicycle through boring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110349441.9A CN102501284B (en) | 2011-11-08 | 2011-11-08 | A kind of technique utilizing bamboo making bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110349441.9A CN102501284B (en) | 2011-11-08 | 2011-11-08 | A kind of technique utilizing bamboo making bicycle |
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| Publication Number | Publication Date |
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| CN102501284A CN102501284A (en) | 2012-06-20 |
| CN102501284B true CN102501284B (en) | 2016-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110349441.9A Expired - Fee Related CN102501284B (en) | 2011-11-08 | 2011-11-08 | A kind of technique utilizing bamboo making bicycle |
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| CN103659989B (en) * | 2012-09-26 | 2016-08-17 | 苏州天健竹业科技有限公司 | A kind of method manufacturing bicycle frame parts with bamboo pressing plate material |
| CN103659991B (en) * | 2012-09-26 | 2016-06-15 | 苏州天健竹业科技有限公司 | A kind of manufacture method of bamboo skin coiled material bicycle frame parts |
| CN104002347B (en) * | 2013-02-25 | 2016-08-17 | 苏州天健竹业科技有限公司 | A kind of antistatic bamboo elevator components preparation technology |
| CN103407540B (en) * | 2013-08-13 | 2016-11-16 | 中路股份有限公司 | Former bamboo and the glued method of attachment of bicycle metal joint |
| CN103448108A (en) * | 2013-09-13 | 2013-12-18 | 苏州天健竹业科技有限公司 | Preparation method for side pressure bamboo pipe of bicycle and bicycle |
| CN105035238A (en) * | 2015-07-27 | 2015-11-11 | 杭州森瑞竹木业有限公司 | Bicycle bamboo triangular frame pipe and manufacturing method thereof |
| CN105382892A (en) * | 2015-11-18 | 2016-03-09 | 广德县永彬竹木工艺品厂 | Bamboo basket weaving process for foods |
| CN105396770A (en) * | 2015-11-18 | 2016-03-16 | 广德县常丰竹木业制品有限公司 | Bamboo batten surface paint spraying process |
| CN105966523A (en) * | 2016-05-16 | 2016-09-28 | 广西永保竹木业发展有限公司 | Bamboo-made bicycle |
| CN113210167A (en) * | 2021-05-28 | 2021-08-06 | 安徽志邦全屋定制有限公司 | Door plant true color UV priming paint spraying equipment |
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| CN2053301U (en) * | 1989-02-24 | 1990-02-21 | 马运来 | Pi/s-type double-purpose water heating stove for kitchen and heating |
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| CN102501284A (en) | 2012-06-20 |
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