CN102501274A - A CNC milling machine for wood surface processing - Google Patents
A CNC milling machine for wood surface processing Download PDFInfo
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Abstract
本发明涉及一种木材曲面加工用数控铣床,包括主机架和电气控制台,于主机架的两侧分别设有一副机架,每个副机架上分别设有弧形滑轨,于弧形滑轨上分别安装有刀座组件;所述刀座组件包括与所述弧形滑轨匹配的滑座,该滑座上设有第二直线滑轨以及第二伺服电机驱动机构,第二直线滑轨上安装有由所述第二伺服电机驱动机构驱动的刀座;所述刀座上安装有刀头驱动电机以及沿纵向竖直设置的、用来安装刀头的刀头转轴,所述刀头转轴由刀头驱动电机通过同步带传动机构驱动。本发明中,两套或者两套以上的刀座组件既可以单独作业,也可以共同作业,因此灵活性高,可以同时对木料进行不同形式的曲面加工,使木料形状更加多样化,使用范围更广。
The present invention relates to a CNC milling machine for wood curved surface processing, comprising a main frame and an electrical control console, a sub-frame is respectively arranged on both sides of the main frame, each sub-frame is respectively provided with an arc slide rail, and a tool holder assembly is respectively installed on the arc slide rail; the tool holder assembly comprises a slide seat matching the arc slide rail, the slide seat is provided with a second linear slide rail and a second servo motor drive mechanism, and the second linear slide rail is provided with a tool holder driven by the second servo motor drive mechanism; the tool holder is provided with a cutter head drive motor and a cutter head rotating shaft arranged vertically in the longitudinal direction for installing the cutter head, and the cutter head rotating shaft is driven by the cutter head drive motor through a synchronous belt transmission mechanism. In the present invention, two or more sets of tool holder assemblies can work individually or together, so they are highly flexible and can simultaneously perform different forms of curved surface processing on wood, making the shape of wood more diversified and having a wider range of uses.
Description
技术领域:Technical field:
本发明属于机械设备制造技术领域,涉及一种木工加工设备,特指一种木材曲面加工用数控铣床。The invention belongs to the technical field of mechanical equipment manufacturing, and relates to woodworking processing equipment, in particular to a numerically controlled milling machine for wood curved surface processing.
背景技术:Background technique:
木材的曲面加工是现代木材加工中常用的加工方法,目前多采用效率高的机械加工方式。现有的可进行曲面加工木工设备中,安装刀头的刀头座一般设置在主机架上部,可升降运动或者还可以在水平面内平移,木料则固定在主机架的台面上,台面可动或不动;这类曲面加工设备中,一般刀头座上会同时安装多个刀头,每个刀头无法独立控制,灵活性差,在一次加工中只能加工一种相同的曲面,无法对同一工件加工不同的曲面;而且其刀头座、工作台面由于运动轨迹的需要,结构设计较为复杂,成本高。此外,现有木料加工设备加工过程中,木料产生的木屑随处飘扬,很容易落入设备中,既影响车间环境,又容易对设备产生损坏,影响设备的正常运行及使用寿命。Surface processing of wood is a commonly used processing method in modern wood processing. At present, high-efficiency mechanical processing methods are mostly used. In the existing woodworking equipment that can process curved surfaces, the cutter head seat for installing the cutter head is generally arranged on the upper part of the main frame, which can be moved up and down or translated in the horizontal plane, and the wood is fixed on the table of the main frame, and the table is movable or In this kind of curved surface processing equipment, multiple cutter heads are generally installed on the cutter head seat at the same time, each cutter head cannot be independently controlled, and the flexibility is poor. In one processing, only one kind of the same curved surface can be processed, and the same curved surface cannot be processed. The workpiece is processed with different curved surfaces; moreover, due to the needs of the motion trajectory of the cutter head seat and the work table, the structural design is relatively complicated and the cost is high. In addition, during the processing of the existing wood processing equipment, the sawdust generated by the wood is flying everywhere, and it is easy to fall into the equipment, which not only affects the workshop environment, but also easily damages the equipment, affecting the normal operation and service life of the equipment.
发明内容:Invention content:
本发明的目的在于克服现有技术的上述不足之处,提供一种结构设计更为简单、控制更为灵活的木材曲面加工用数控铣床。The object of the present invention is to overcome the above-mentioned disadvantages of the prior art, and provide a numerically controlled milling machine for wood curved surface processing with simpler structural design and more flexible control.
本发明实现其目的采用的技术方案是:一种木材曲面加工用数控铣床,包括主机架和电气控制台,其中:The technical solution adopted by the present invention to realize its purpose is: a kind of numerical control milling machine for wood curved surface processing, including main frame and electric console, wherein:
所述主机架上设有第一直线滑轨以及第一伺服电机驱动机构,该第一直线滑轨上安装有由所述第一伺服电机驱动机构驱动的木料固定组件;The main frame is provided with a first linear slide rail and a first servo motor drive mechanism, and a wood fixing assembly driven by the first servo motor drive mechanism is installed on the first linear slide rail;
于所述主机架的两侧分别设有一副机架,所述每个副机架上分别设有弧形滑轨,于所述弧形滑轨上分别安装有刀座组件;A sub-frame is respectively provided on both sides of the main frame, and arc-shaped slide rails are respectively provided on each of the sub-frames, and tool holder assemblies are respectively installed on the arc-shaped slide rails;
所述刀座组件包括与所述弧形滑轨匹配的滑座,该滑座上设有第二直线滑轨以及第二伺服电机驱动机构,第二直线滑轨上安装有由所述第二伺服电机驱动机构驱动的刀座;所述刀座上安装有刀头驱动电机以及沿纵向竖直设置的、用来安装刀头的刀头转轴,所述刀头转轴由刀头驱动电机通过同步带传动机构驱动。The tool holder assembly includes a slide seat matched with the arc-shaped slide rail, the slide seat is provided with a second linear slide rail and a second servo motor drive mechanism, and the second linear slide rail is installed with the second linear slide rail. A knife seat driven by a servo motor drive mechanism; a knife head drive motor and a knife head rotating shaft vertically arranged along the longitudinal direction for installing the knife head are installed on the knife seat, and the knife head rotating shaft is synchronized by the knife head driving motor Driven by belt drive.
上述技术方案中,所述木料固定组件包括安装在第一直线滑轨上的条状滑行块,于该条状滑行块的两端分别安装侧支架,两端的侧支架之间架设一支架框,所述支架框上通过数个可调气缸座分别安装有压料气缸,所述压料气缸端部连接有压料块。In the above technical solution, the wood fixing component includes a strip-shaped sliding block installed on the first linear slide rail, side brackets are respectively installed at both ends of the strip-shaped sliding block, and a bracket frame is erected between the side brackets at the two ends. , the support frame is respectively equipped with pressing cylinders through several adjustable cylinder seats, and the ends of the pressing cylinders are connected with pressing blocks.
上述技术方案中,于所述主机架的一侧还安装有靠料机构。In the above technical solution, a material resting mechanism is installed on one side of the main frame.
上述技术方案中,所述刀座具有水平方向的延伸座,所述刀头转轴呈竖直方向安装在该延伸座上。In the above technical solution, the tool seat has a horizontal extending seat, and the rotating shaft of the cutter head is mounted on the extending seat in a vertical direction.
上述技术方案中,所述刀座的外表面安装防尘封板,且刀座外围还安装有吸尘罩,所述吸尘罩的前端开口与刀头转轴相对,后端开口连接外接吸尘器。In the above technical solution, a dust-proof sealing plate is installed on the outer surface of the knife seat, and a dust collection cover is installed on the periphery of the knife seat. The front opening of the dust collection cover is opposite to the rotating shaft of the knife head, and the rear end opening is connected to an external vacuum cleaner.
上述技术方案中,所述每个副机架上弧形滑轨的数目为一条或者两条,对应刀座组件的数目为一套或者两套。In the above technical solution, the number of arc-shaped sliding rails on each sub-frame is one or two, and the number of corresponding tool holder assemblies is one or two sets.
本发明中,两套或者两套以上的刀座组件既可以单独作业,也可以共同作业,因此灵活性高,可以同时对木料进行不同形式的曲面加工,使木料形状更加多样化,使用范围更广。而且,每套刀座组件的角度位置可以通过弧形滑轨进行单独调节,可以根据木料的不同部位调节更合适的进刀角度,使木料加工更为顺畅。此外,加工过程中木屑经吸尘罩及其外接的吸尘器等设备吸走,可以避免木屑飞扬进入刀座组件内部,保持机床整体的整洁,同时也保护刀座组件内部清洁。In the present invention, two or more sets of tool holder assemblies can work independently or jointly, so the flexibility is high, and different forms of curved surfaces can be processed on wood at the same time, so that the shape of wood is more diverse and the scope of use is wider. wide. Moreover, the angular position of each set of tool holder components can be individually adjusted through arc-shaped slide rails, and a more suitable knife feed angle can be adjusted according to different parts of the wood, so that wood processing is smoother. In addition, the sawdust is sucked away by the vacuum hood and its external vacuum cleaner and other equipment during processing, which can prevent the sawdust from flying into the interior of the tool holder assembly, keep the overall cleanliness of the machine tool, and at the same time protect the cleanliness of the tool holder assembly.
附图说明:Description of drawings:
图1是本发明一种实施例的结构示意图;Fig. 1 is a structural representation of an embodiment of the present invention;
图2是图1实施例中主机架的局部分解示意图;Fig. 2 is a partially exploded schematic view of the main frame in the embodiment of Fig. 1;
图3是图1实施例中刀座组件的分解结构示意图;Fig. 3 is a schematic diagram of an exploded structure of the tool holder assembly in the embodiment of Fig. 1;
图4是图1实施例中木料固定组件的结构示意图;Fig. 4 is a schematic structural view of the wood fixing assembly in the embodiment of Fig. 1;
图5、图6本发明另一种实施例的结构示意图。Fig. 5 and Fig. 6 are structural schematic diagrams of another embodiment of the present invention.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.
本发明所述的木材曲面加工用数控铣床包括主机架1和电气控制台,主机架1与电气控制台可以是一体式的,也可以使分体式的。本实施例中采用的是分体式的。The numerically controlled milling machine for wood curved surface processing according to the present invention includes a
结合图1~图3所示,沿所述主机架1的长度方向上设有第一直线滑轨11以及第一伺服电机驱动机构12,该第一直线滑轨11上安装有由所述第一伺服电机驱动机构12驱动的木料固定组件2;As shown in Figures 1 to 3, a first
于所述主机架1的两侧分别设有一副机架3,所述每个副机架3上分别设有弧形滑轨31,于所述弧形滑轨31上分别安装有刀座组件4;本实施例中,每个副机架3上弧形滑轨31的数量为两条,每条弧形滑轨31上分别安装一套刀座组件4,即共有4套刀座组件4,交错分布。采用弧形滑轨31的目的是为了调节刀座组件4的位置和角度,从而调节进刀角度,以适应各种形状木料的加工需要。A
所述刀座组件4包括与所述弧形滑轨31匹配的滑座41,该滑座41上设有第二直线滑轨42以及第二伺服电机驱动机构43,第二直线滑轨42上安装有由所述第二伺服电机驱动机构43驱动的刀座44;所述刀座44上安装有刀头驱动电机45以及沿纵向竖直设置的、用来安装刀头的刀头转轴46,所述刀头转轴46由刀头驱动电机45通过同步带传动机构47驱动。具体而言,所述刀座44具有水平方向的延伸座440,所述刀头转轴46呈竖直方向安装在该延伸座440上,即该延伸座440位于刀座44主体以外,刀头驱动电机45则安装在刀座44的主体部分,刀头转轴46由刀头驱动电机45通过同步带传动机构47驱动旋转,从而带动安装在其上的刀头高速旋转,对木料进行加工。The
本实施例中,第一、第二伺服电机驱动机构均由伺服电机和丝杆以及安装在被驱动部件上的丝母等组成。In this embodiment, the first and second servo motor driving mechanisms are both composed of a servo motor, a screw rod, and a screw nut installed on the driven part.
再结合图4所示,所述木料固定组件2包括安装在第一直线滑轨11上的条状滑行块21,于该条状滑行块21的两端分别安装侧支架22,两端的侧支架22之间架设一支架框23,所述支架框23上通过数个可调气缸座25分别安装有数个的压料气缸24,所述压料气缸24端部连接有压料块241;气缸座25固定在支架框23上,其方向与条状滑行块21的方向垂直,气缸座25在支架框23上的位置可调,且压料气缸24在气缸座25上的位置也可调,其目的也是为了适应不同形状的木料加工,方便压料气缸24端部的压料块241作用在木料适当的部位。于所述主机架1的一侧还安装有靠料机构13,该靠料机构13的作用是便于木料定位,确定其加工部位。As shown in FIG. 4 , the
上述技术方案中,所述刀座44的外表面安装防尘封板441,且刀座44外围还安装有吸尘罩442,所述吸尘罩442的前端开口与刀头转轴46相对,后端开口连接外接吸尘器。防尘封板441的作用是防止加工过程中木屑进入刀头驱动电机及其带轮传动机构中,避免影响到传动效果和使用寿命。吸尘罩442的作用是后端开口连接外接的吸尘器等设备后,可以将加工过程中产生的木屑吸走,有利于保持木料表面以及机床台面的清洁。In the above technical solution, the outer surface of the
再如图5所示,本发明另一种实施例的结构示意图,其每个副机架3上仅设有一条弧形滑轨31,即共有两条弧形滑轨31、两套刀座组件4,其结构原理及其它部件与前述实施例一致,因此不再赘述。当然,弧形滑轨、刀座组件的数目还可以是例如3、5、6等。As shown in Figure 5 again, the structural representation of another kind of embodiment of the present invention, only is provided with a
本发明的工作原理是:结合图6所示,木料固定组件2在主机床1的外端部,未进入刀座所在的加工工位,而且刀座组件4及其上的刀头也在第二直线滑轨42的外端位置;此时,将木料按加工需要固定在木料固定组件2上,然后控制木料固定组件2移动至刀座组件4加工工位的位置;启动刀头驱动电机45开始加工,在加工过程中,通过刀头组件4中的第二伺服电机驱动机构43驱动整个刀座44及安装在其上的部件沿第二直线滑轨42前后运动,再加上木料在木料固定组件2上由第一伺服电机驱动机构12驱动沿第一直线滑轨11做直线运动,通过控制两直线运动的速度,实现对木料的曲面加工。The working principle of the present invention is: in conjunction with shown in Fig. 6,
根据木料的厚度或其加工厚度来选择刀头,以满足不同木料的加工需要。Choose the cutter head according to the thickness of the wood or its processing thickness to meet the processing needs of different wood.
综上所述,本发明中两套或者两套以上的刀座组件既可以单独作业,也可以共同作业,因此灵活性高,可以同时对木料进行不同形式的曲面加工,使木料形状更加多样化,使用范围更广。而且,每套刀座组件的角度位置可以通过弧形滑轨进行单独调节,可以根据木料的不同部位调节更合适的进刀角度,使木料加工更为顺畅。此外,加工过程中木屑经吸尘罩及其外接的吸尘器等设备吸走,可以避免木屑飞扬进入刀座组件内部,保持机床整体的整洁,同时也保护刀座组件内部清洁。To sum up, two or more sets of tool holder assemblies in the present invention can work independently or jointly, so the flexibility is high, and different forms of curved surfaces can be processed on wood at the same time, so that the shape of wood is more diverse , with a wider range of use. Moreover, the angular position of each set of tool holder components can be individually adjusted through arc-shaped slide rails, and a more suitable knife feed angle can be adjusted according to different parts of the wood, so that wood processing is smoother. In addition, the sawdust is sucked away by the vacuum hood and its external vacuum cleaner and other equipment during processing, which can prevent the sawdust from flying into the interior of the tool holder assembly, keep the overall cleanliness of the machine tool, and at the same time protect the cleanliness of the tool holder assembly.
Claims (6)
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Effective date of registration: 20170113 Address after: 523000 Boluo County, Huizhou City, the town of Chau Chau Chau Village Zhu house Patentee after: Boluo County Chang Feng Precision Machinery Equipment Co., Ltd. Address before: 523000 Guangdong Province, Dongguan City Dalingshan Town Village dashigu Industrial Zone (industrial office near the first floor) Patentee before: Dongguan Changfeng Woodworking Machinery Co., Ltd. |
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