A kind of hole flanging processing method of special requirement hole flanging structure
Technical field
The present invention relates to a kind of machining process, specifically a kind of hole flanging processing method of special requirement hole flanging structure.
Background technology
Hole flanging processing refers to translates into the edge drawing of pre-manufactured hole on sheet metal by hole flanging mold the forming and machining method of erectting straight flange, is widely used in the process of sheet metal.In the face of the hole flanging structure of conventional specification, general hole flanging processing method is: one, punching press pre-manufactured hole; Two, hole flanging is shaped.
Referring to Fig. 1, the hole flanging structure of existing a kind of special requirement, its special character is: one, the material of sheet metal is structural alloy steel, has higher tensile strength; Two, sheet metal thickness t reaches 3 millimeters; Three, hole flanging height h is high, and requirement is 7.2 millimeters, and hole flanging aperture d is 10.5 millimeters; Four, be shaped after the upper lower rim of endoporus all to need be the oblique angle c of 0.5 millimeter; Five, endoporus tapping after moulding, and tooth hole pulling force needs to bear 40 kgfs.
In the face of the hole flanging structure of above-mentioned special requirement, the hole flanging that adopts general conventional hole flanging processing method to be shaped, hole flanging height cannot be up to standard, there is hole flanging cracking phenomena, cannot carry out endoporus tapping, more cannot bear 40 kgfs, and after being shaped on endoporus the fillet of lower rim excessive, cannot reprocess is shaped is at all the bevelling of 0.5 millimeter.
In the face of the hole flanging structure of above-mentioned special requirement, general conventional hole flanging processing method cannot shape the hole flanging structure meeting the demands.As improvement, can adopt the be shaped hole flanging structure of above-mentioned special requirement of a kind of welding processing, after specifically the torus of requirement up to specification being shaped separately, be welded on sheet metal.But this process steps is many, cost is high, efficiency is low, and the position degree of hole flanging structure on sheet metal is difficult to accurate guarantee.
Summary of the invention
The object of this invention is to provide a kind of hole flanging processing method of special requirement hole flanging structure, cannot shape the problem of special requirement hole flanging structure to solve general conventional hole flanging processing method, and there is high efficiency, feature cheaply.
For achieving the above object, the technical solution used in the present invention is: a kind of hole flanging processing method of special requirement hole flanging structure, comprises the following steps:
One, raising, metal material required hole flanging is stretched to hole flanging one side, and the bottom surface of raising is the sphere of indent;
Two, punching press pre-manufactured hole, removes the metal material of unnecessary volume;
Three, hole flanging is shaped, and the hole flanging height after shaping exceeds requirement height;
Four, upsetting height the oblique angle that falls down is by hole flanging lower rim bevelling, and flat by the upsetting of hole flanging upper rim when adjusting hole flanging height;
Five, fall top rade, by hole flanging upper rim bevelling.
Adopt technical scheme of the present invention, first implement raising step, therefore can gather enough metal materials in follow-up hole flanging position, can ensure height and the wall thickness of hole flanging, and cracking phenomena does not occur, and then effectively ensure the holding capacity after endoporus tapping; In upsetting height time, can utilize enough metal materials that fillet upsetting excessive hole flanging upper rim is flat, makes follow-uply can pour out desired oblique angle; Technical scheme of the present invention can be processed continuously by hole flanging mold, and automation is shaped, and compares the processing method of welding forming, has high efficiency, feature cheaply.The present invention is for after actual production, and the desired size of special requirement hole flanging structure can be able to fine guarantee, and significantly enhances productivity, and has good promotional value.
Brief description of the drawings
Fig. 1 is a kind of hole flanging structure schematic diagram of special requirement;
Fig. 2 is flow process chart of the present invention;
Fig. 3 is the structural representation that carries out raising step in the present invention;
Fig. 4 is the structural representation that carries out punching press pre-manufactured hole step in the present invention;
Fig. 5 is the structural representation that carries out hole flanging forming step in the present invention;
Fig. 6 is the structural representation that carries out upsetting height the oblique angle step of falling down in the present invention;
Fig. 7 is the structural representation of the step of falling top rade in the present invention;
Fig. 8 is that in raising step of the present invention, raising is rushed public structural representation;
Fig. 9 is the structural representation of raising die in raising step of the present invention.
In figure, each label respectively: (1) special requirement hole flanging structure, (2) to be processed, (3) holding pad, (31) raising punching is public, (32) raising die, (33) end, top, (41) red needle, (42) punching concave die, (51) hole flanging pin, (52) hole flanging die, (53) jacking block, (54) spring, (61) the high die of upsetting, (62) lower chamfering pin, (63) cushion block, (71) upper chamfering pin, (72) chamfering die.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Referring to Fig. 1, a kind of hole flanging structure of special requirement, its special character is: one, the material of sheet metal is structural alloy steel; Two, sheet metal thickness t is 3 millimeters; Three, hole flanging height h is 7.2 millimeters, and hole flanging aperture d is 10.5 millimeters; Four, after shaping, the upper lower rim of endoporus is the bevelling c of 0.5 millimeter; Five, endoporus tapping after moulding, and tooth hole pulling force needs to bear 40 kgfs.
Referring to Fig. 2,3,4,5,6,7, the hole flanging processing method of above-mentioned special requirement hole flanging structure, comprises the following steps: one, raising; Two, punching press pre-manufactured hole; Three, hole flanging is shaped; Four, upsetting height the oblique angle that falls down; Five, fall top rade.
Referring to Fig. 8, in above-mentioned raising step, raising is rushed public punch diameter d and is preferably 10.45 millimeters, and the degree of depth h that drift pours material is preferably 5.25 millimeters.
Referring to Fig. 9, in above-mentioned raising step, at the bottom of the top of raising die, diameter d is preferably 12.38 millimeters, preferably 16.56 millimeters of top top, end spherical radius r, preferably 3.5 millimeters of raising die top Yu Dingdi top drop h.
The above, it is only a kind of preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, every foundation technical spirit of the present invention, to embodiment does above any trickle amendment, equivalent variations and modification, all still belongs in the scope of the technology of the present invention.