CN102489856B - Resistance spot-welding machine with floating welding heads - Google Patents
Resistance spot-welding machine with floating welding heads Download PDFInfo
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- CN102489856B CN102489856B CN 201110358291 CN201110358291A CN102489856B CN 102489856 B CN102489856 B CN 102489856B CN 201110358291 CN201110358291 CN 201110358291 CN 201110358291 A CN201110358291 A CN 201110358291A CN 102489856 B CN102489856 B CN 102489856B
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- vertical guide
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Abstract
The invention discloses a resistance spot-welding machine with floating welding heads, mainly comprising an upper welding head, a lower welding head, a welding pressure cylinder, an upper welding head installation seat, a pair of vertical guide rods installed on the upper welding head installation seat via linear bearings and a pair of vertical guide rails installed on the upper welding head installation seat, wherein the cylinder body of the cylinder is installed at the upper ends of the vertical guide rods; the lower welding head is installed at the lower ends of the vertical guide rods by means of floating up and down via a fastening bolt, a compression spring and a tension spring; and the upper welding head is installed on the upper welding head installation seat via the pair of vertical guide rails and is connected with the cylinder rod of the cylinder. While welding, the upper welding head is pushed by the cylinder rod to move downwards, and the lower welding head can be pulled by the vertical guide rods to move upwards when the downward movement of the upper welding head is limited and the cylinder body is jacked, thereby realizing the self-adaptive clamping function of the welding heads; therefore, the rigorous demands on work-piece location of common resistance spot-welding machine in high-accuracy welding are thoroughly cancelled, and the defect that components are easy to deform due to welding pressure during resistance spot-welding process is overcome.
Description
Technical field
The present invention relates to a kind of resistance spot weld, especially a kind of resistance spot-welding machine with floating welding heads.
Background technology
Resistance spot welding is a large welding method in electric resistance welding, is also important solder technology in welding field.Common resistance spot weld comprises upper and lower two soldering tips, and its lower soldering tip is fixed on support, and on it, soldering tip is arranged on an elastic rod, and a cylinder is housed above upper soldering tip.During welding, workpiece is positioned by cylinder, upper soldering tip to be imposed on downforce on lower soldering tip, itself and lower soldering tip is closed up and clamping work pieces, and then bestow electric current to soldering tip, and the electric current workpiece fuel factor that has a resistance of flowing through makes solder joint place's metal alloying and realizes welding.The conventional, electric-resistance mash welder is because lower soldering tip is fixed, so it can only provide a fixing working face (namely descending the upper surface of soldering tip), during welding, the solder side of workpiece must be concordant with this working face, just can reach accurate welding.But the location of this workpiece is difficult to accomplish perfectness, and particularly concerning need to be with mould fixedly the workpiece of solder joint, workpiece will be located together with mould, and this is easy to form location (being the working face that the solder side of workpiece exceeds welding machine).If can not accomplish accurate location (supposing that the solder side of workpiece surpasses the working face 2mm of welding machine), when upper soldering tip applies welding pressure and during clamping work pieces, will first make part deformation, and then be pressed on solder joint, like this, will cause solder joint to depart from, affect the quality (product defect that namely causes because solder joint is inaccurate) of postwelding workpiece, this does not allow to be permitted for accurate spot welding, so the conventional, electric-resistance mash welder is not easy to accomplish accurate spot welding.Moreover the conventional, electric-resistance mash welder requires also to be difficult to make it to be melted into flexible automatic production line or assembly line to the harshness of workpiece location, can not satisfy the needs of automated production.
Summary of the invention
The objective of the invention is provides a kind of resistance spot-welding machine with floating welding heads for the problem in prior art, makes soldering tip can automatically adapt to workpiece solder side residing position when clamping closing up, to satisfy the requirement of accurate spot welding.
For achieving the above object, technical scheme of the present invention is as follows:
it has vertical support, upper soldering tip, lower soldering tip, connect firmly the upper soldering tip mount pad that a level is stretched out on the top of described vertical support, it is characterized in that: a pair of vertical guide stem is arranged on described upper soldering tip mount pad by linear bearing, a welding pressure cylinder is installed by a cylinder mounting plate in upper end in described a pair of vertical guide stem, a slide block is arranged on described upper soldering tip mount pad by a pair of vertical guide rail, described upper soldering tip is arranged on a conducting block, described conducting block is fixed on described slide block by trip bolt and insulation system, the cylinder bar of described welding pressure cylinder links by a universal joint and joint and described slide block, lower soldering tip installing plate, insulation board and lower soldering tip conductive plate are housed successively in the bottom of described a pair of vertical guide stem, and they have upper and lower the floating of the fastening bolt of insulation sleeve and a pair of stage clip and a pair of extension spring to be bound up on the lower end of described a pair of vertical guide stem by cover, and described lower soldering tip is arranged on lower soldering tip conductive plate.
Further improved technical scheme of the present invention is as follows:
Described a pair of vertical guide rail adopts the pair of cross roller guide rail, and this pair of cross roller guide rail is arranged in a perpendicular grooves of soldering tip mount pad front end face, also is provided with this to a pair of pretension voussoir of crossed roller guide rail in this perpendicular grooves.
Can find out by technique scheme, the present invention is arranged on a pair of vertical guide stem on upper soldering tip mount pad by linear bearing, and the cylinder body of welding pressure cylinder is arranged on the upper end of described vertical guide stem, lower soldering tip is bound up on the lower end of vertical guide stem by upper and lower the floating of fastening bolt, stage clip and extension spring, upper soldering tip is arranged on upper soldering tip mount pad by a pair of vertical guide rail, and links with the cylinder bar.During welding, the cylinder bar promotes soldering tip and moves down, and lower soldering tip can move down limited and pulls by vertical guide stem during jack-up cylinder body and move at upper soldering tip, thereby realizes that the upper and lower of lower soldering tip floats.Realization due to the upper and lower float function of lower soldering tip, therefore no matter which position the solder side of workpiece is positioned at, as long as this position is between two soldering tips, soldering tip can be implemented adaptability and clamp, completely abolish the harsh requirement to the workpiece location in high-precision welding of conventional, electric-resistance mash welder, also overcome the shortcoming that workpiece in the conventional, electric-resistance pinpoint welding procedure is subject to welding pressure generation deformation.The present invention is skillfully constructed, and operation precision is high, has guaranteed that spot welding is accurate, can satisfy the requirement of accurate spot welding fully.Moreover, due to the realization of above-mentioned soldering tip self adaptation clamping function, make this welding machine can be fitted in easily different flexible automatic production lines or assembly line, form line body auto station, satisfy the needs of automated production.It is that vertical guide rail has adopted the crossed roller guide rail that the present invention further improves, and it can make the clamping action of soldering tip and lower soldering tip more stable, and motion process is more accurate.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present invention (front view).
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the A-A face view of Fig. 2.
Fig. 4 is the B-B face view of Fig. 3.
The specific embodiment
referring to Fig. 1, 2, it has vertical support (1), upper soldering tip (14), lower soldering tip (15), connect firmly the upper soldering tip mount pad (8) that a level is stretched out on the top of described vertical support (1), a pair of vertical guide stem (4) is arranged on described upper soldering tip mount pad (8) by linear bearing (3), a welding pressure cylinder (6) is installed by a cylinder mounting plate (5) in upper end in described vertical guide stem (4), a slide block (10) is arranged on described upper soldering tip mount pad (8) by a pair of vertical guide rail, described upper soldering tip (14) is arranged on a conducting block (12), described conducting block (12) is fixed on described slide block (10) by trip bolt (23) and insulation system, described insulation system comprises soldering tip collets (11) and screw insulation sleeve (13), the cylinder bar of described welding pressure cylinder (6) links with described slide block (10) by a universal joint (7) and a joint (9), lower soldering tip installing plate (19), insulation board (18) and lower soldering tip conductive plate (17) are housed successively in the bottom of described a pair of vertical guide stem (4), and they have upper and lower the floating of the fastening bolt (21) of insulation sleeve (22) and a pair of stage clip (16) and a pair of extension spring (20) to be bound up on the lower end of described a pair of vertical guide stem (4) by cover, and described lower soldering tip (15) is arranged on lower soldering tip conductive plate (17).
the course of work of this welding machine is: when the cylinder bar of welding pressure cylinder (6) is retracted, upper soldering tip (14) and lower soldering tip (15) are in the position (as shown in the figure) of opening, during welding, workpiece stretches into, and be positioned between two soldering tips, its solder side can be the arbitrary height between two soldering tips, needn't be positioned on a certain fixing working face, then drive cylinder (6) action, the upper soldering tip (14) of cylinder cylinder bar promotion moves down, when upper soldering tip touches workpiece, can be stopped by workpiece and stop moving down, at this moment, the cylinder bar of cylinder promotes cylinder and moves with it, a pair of vertical guide stem (4) overcomes the elastic force of stage clip (16) and pulls and moves on lower soldering tip, and two soldering tips are closed up and clamping work pieces, then implement welding, after welding is completed, drive again the cylinder bar retraction of cylinder, the cylinder bar pulls on soldering tip (14) and moves, meanwhile, lower soldering tip moves down under the effect of stage clip (16) and resets, and by extension spring (20), lower soldering tip is moved down spacingly when resetting, and two soldering tips are opened, then withdraw from workpiece, namely complete the operation of a spot welding.
Referring to Fig. 2,3,4, more stable in order to make closing up of upper soldering tip on slide block (10) and lower soldering tip clamp action, motion process is more accurate, described a pair of vertical guide rail (24) adopts the pair of cross roller guide rail, this pair of cross roller guide rail is arranged in a perpendicular grooves (8-1) of soldering tip mount pad (8) front end face, also is provided with in this perpendicular grooves and this a pair of pretension voussoir (25,26) that crossed roller guide rail is installed side by side.Upper and lower dislocation by a pair of pretension voussoir (25,26) is regulated, formation is fixed the extruding of crossed roller guide rail (24), make between this crossed roller guide rail (24) and slide block (10) seamless, thereby make soldering tip and lower soldering tip accurate contraposition, do not rock.
Claims (2)
1. resistance spot-welding machine with floating welding heads, it has vertical support (1), upper soldering tip (14), lower soldering tip (15), connect firmly the upper soldering tip mount pad (8) that a level is stretched out on the top of described vertical support (1), it is characterized in that: a pair of vertical guide stem (4) is arranged on described upper soldering tip mount pad (8) by linear bearing (3), a welding pressure cylinder (6) is installed by a cylinder mounting plate (5) in upper end in described a pair of vertical guide stem (4), a slide block (10) is arranged on described upper soldering tip mount pad (8) by a pair of vertical guide rail (24), described upper soldering tip (14) is arranged on a conducting block (12), described conducting block is fixed on described slide block (10) by trip bolt (23) and insulation system, the cylinder bar of described welding pressure cylinder (6) links with described slide block (10) by a universal joint (7) and joint (9), lower soldering tip installing plate (19), insulation board (18) and lower soldering tip conductive plate (17) are housed successively in the bottom of described a pair of vertical guide stem (4), and they have upper and lower the floating of the fastening bolt (21) of insulation sleeve (22) and a pair of stage clip (16) and a pair of extension spring (20) to be bound up on the lower end of described a pair of vertical guide stem (4) by cover, and described lower soldering tip (15) is arranged on lower soldering tip conductive plate (17).
2. resistance spot-welding machine with floating welding heads according to claim 1, it is characterized in that: described a pair of vertical guide rail (24) adopts the pair of cross roller guide rail, this pair of cross roller guide rail is arranged in a perpendicular grooves (8-1) of soldering tip mount pad (8) front end face, also is provided with this to a pair of pretension voussoir (25,26) of crossed roller guide rail in this perpendicular grooves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110358291 CN102489856B (en) | 2011-11-14 | 2011-11-14 | Resistance spot-welding machine with floating welding heads |
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CN 201110358291 CN102489856B (en) | 2011-11-14 | 2011-11-14 | Resistance spot-welding machine with floating welding heads |
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CN102489856A CN102489856A (en) | 2012-06-13 |
CN102489856B true CN102489856B (en) | 2013-05-08 |
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CN 201110358291 Expired - Fee Related CN102489856B (en) | 2011-11-14 | 2011-11-14 | Resistance spot-welding machine with floating welding heads |
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Families Citing this family (9)
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CN104741751B (en) * | 2015-03-27 | 2016-09-07 | 乐清野岛机电有限公司 | A kind of multi-functional machined electrode system |
CN105750780B (en) * | 2016-04-22 | 2017-06-16 | 温州天基机器人自动化有限公司 | Servo soldering tip component |
CN105945414B (en) * | 2016-07-08 | 2018-05-18 | 犍为恩典机械电镀有限公司 | A kind of ring seat is automatically positioned welder |
CN107030364B (en) * | 2017-04-25 | 2022-08-12 | 敏实汽车技术研发有限公司 | Flexible rotation adjusting and anti-falling mechanism of resistance welding tongs |
US11654517B2 (en) | 2018-09-11 | 2023-05-23 | Jr Automation Technologies, Llc | Fastener welding apparatus |
CN109530900A (en) * | 2018-11-23 | 2019-03-29 | 广州东焊智能装备有限公司 | A kind of special automatic welding machine |
CN109317873A (en) * | 2018-12-01 | 2019-02-12 | 郑州日产汽车有限公司 | Welding robot for picking-up vehicle side bottom beam |
CN109570858A (en) * | 2019-01-04 | 2019-04-05 | 广汽本田汽车有限公司 | A kind of indirect welding gun of straight line folding |
CN112975091A (en) * | 2021-02-04 | 2021-06-18 | 安徽工程大学 | Spot welding robot soldering turret |
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CN2129197Y (en) * | 1992-05-14 | 1993-04-07 | 上海焊接成套设备工程公司 | Automatic spot-seam welding mechanism of tube type linked inside and outside |
CN2258803Y (en) * | 1996-03-27 | 1997-08-06 | 镇江无线电专用设备厂 | Spot-welder |
CN2829963Y (en) * | 2005-11-18 | 2006-10-25 | 王兆利 | Precision resistance welder with spring |
CN101670480A (en) * | 2008-09-09 | 2010-03-17 | 珠海精易焊接设备有限公司 | Spot welding pressure control device, spot welder and method for precisely controlling spot welding pressure |
CN101972888A (en) * | 2010-10-13 | 2011-02-16 | 成都九鼎科技(集团)有限公司 | Automobile shock absorber support projection welding floating tool |
CN102079007A (en) * | 2009-12-01 | 2011-06-01 | 昆山广辉精密五金有限公司 | Automatic spot welding machine |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20060059533A (en) * | 2004-11-29 | 2006-06-02 | 현대자동차주식회사 | A spot welding gun |
KR100916149B1 (en) * | 2007-12-27 | 2009-09-08 | 주식회사 성우하이텍 | Spot welding device for roll forming beam |
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2011
- 2011-11-14 CN CN 201110358291 patent/CN102489856B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2129197Y (en) * | 1992-05-14 | 1993-04-07 | 上海焊接成套设备工程公司 | Automatic spot-seam welding mechanism of tube type linked inside and outside |
CN2258803Y (en) * | 1996-03-27 | 1997-08-06 | 镇江无线电专用设备厂 | Spot-welder |
CN2829963Y (en) * | 2005-11-18 | 2006-10-25 | 王兆利 | Precision resistance welder with spring |
CN101670480A (en) * | 2008-09-09 | 2010-03-17 | 珠海精易焊接设备有限公司 | Spot welding pressure control device, spot welder and method for precisely controlling spot welding pressure |
CN102079007A (en) * | 2009-12-01 | 2011-06-01 | 昆山广辉精密五金有限公司 | Automatic spot welding machine |
CN101972888A (en) * | 2010-10-13 | 2011-02-16 | 成都九鼎科技(集团)有限公司 | Automobile shock absorber support projection welding floating tool |
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