CN102489657A - Hot extrusion forging device and forging method of flange plate shaft tube - Google Patents

Hot extrusion forging device and forging method of flange plate shaft tube Download PDF

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Publication number
CN102489657A
CN102489657A CN2011104375084A CN201110437508A CN102489657A CN 102489657 A CN102489657 A CN 102489657A CN 2011104375084 A CN2011104375084 A CN 2011104375084A CN 201110437508 A CN201110437508 A CN 201110437508A CN 102489657 A CN102489657 A CN 102489657A
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China
Prior art keywords
die
jumping
workpiece
punch
movable mold
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CN2011104375084A
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CN102489657B (en
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崔健
崔若平
胡圣华
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JINAN ZNSN MACHINERY MANUFACTURING CO LTD
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JINAN ZNSN MACHINERY MANUFACTURING CO LTD
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Publication of CN102489657A publication Critical patent/CN102489657A/en
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Publication of CN102489657B publication Critical patent/CN102489657B/en
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Abstract

The invention discloses a hot extrusion forging device and forging method of a flange plate shaft tube. The hot extrusion forging device comprises a male die and a female die and also comprises a movable upsetting die and a movable positioning die, wherein the die cavity of the female die is a two-step shoulder hole, the big hole in the die cavity of the female die is above, and the small hole is below; and a blind hole used for inserting the male die is arranged on the movable upsetting die, and a through hole used for the male die to pass through is arranged on the movable positioning die. The movable upsetting die is used for assisting upsetting, and the movable positioning die is used for assisting positioning. The movable positioning die can prevent the male die from bending and deforming while in contact with a hot workpiece, the accuracy of the position of a hole on the workpiece is ensured, no assistant movable die is not required during forming, three forging procedures can be completed within one device, so that the workpiece does not need to rotate during forging process, heat loss is reduced, and the processing efficiency is high.

Description

The hot extrusion forging equipment and the forging method of ring flange central siphon
Technical field
The present invention relates to a kind of forging equipment and forging method, particularly a kind of hot extrusion forging equipment and forging method of ring flange central siphon.
Background technology
Ring flange central siphon class part is meant the part with certain-length, and an end of this part has ring flange, and ring flange place end face is provided with in the longitudinal direction counterbore or through hole; This type part can pass through forging molding, after blanking, on forging equipment, carries out jumping-up, location, moulding; One of the forging equipment that exists at present can only be processed an operation; A kind of production of part needs many forging equipments, drops into greatlyyer, and clamping times is many in the work; Turnover frequency is big, and the fast production efficiency of thermal losses is low; As everyone knows, the disposable input of forging equipment is bigger, and the auxiliary equipment floor space is too big for it in addition, and current an inch of land is an inch of gold is to also seriously restriction of enterprise economic growth.
Summary of the invention
The technical problem that the present invention will solve is: the hot extrusion forging equipment of the ring flange central siphon of whole forging process that a kind of single device can accomplish the ring flange central siphon is provided, and the hot extrusion forging method that the high ring flange central siphon of a kind of working (machining) efficiency is provided.
In order to solve the problems of the technologies described above, the present invention includes punch and die, also comprise jumping-up movable mold and geocoded activity mould; The die cavity of die is the second order stepped hole, and the macropore of the die cavity of die is descending at last, aperture, and the jumping-up movable mold is provided with the blind hole that is used to insert punch; The geocoded activity mould is provided with and is used for the through hole that punch passes; The lower end of the lower end of jumping-up movable mold and geocoded activity mould all can get into respectively in the macropore of die cavity of die, when the die cavity of die is inserted in the lower end of jumping-up movable mold, the blind hole of jumping-up movable mold and punch over against; When the die cavity of die is inserted in the lower end of geocoded activity mould, the through hole of geocoded activity mould and punch over against.
For the ring flange end face of the workpiece that processes is the plane, jumping-up movable mold lower surface is the plane perpendicular to axis, and the lower surface of geocoded activity mould is the plane perpendicular to axis.
The hot extrusion forging method of ring flange central siphon of the present invention comprises a, blanking; B, jumping-up; C, location; D, moulding; It is characterized in that: described jumping-up, location and three operations of moulding adopt the hot extrusion forging equipment of same aforesaid ring flange central siphon;
B, jumping-up: workpiece after the blanking is heated to the die of putting into forging equipment after the uniform temperature, the jumping-up movable mold is inserted the die cavity of die and is pressed on the workpiece, the blind hole extruding workpiece that is advanced into the jumping-up movable mold under the punch suppresses ring flange to the workpiece jumping-up;
C, location: punch is up, takes out the jumping-up movable mold, and the geocoded activity mould is inserted die and is pressed on the workpiece, and punch is descending to be passed the geocoded activity mould and be pressed into workpiece, on workpiece, forms locating hole;
D, moulding: punch is up, takes out the geocoded activity mould, and the locating hole of the descending insertion workpiece of punch and further extruding hole on workpiece reach projected depth.
Beneficial effect of the present invention: the present invention adopts the auxiliary jumping-up of jumping-up movable mold through two auxiliary movable mold of design when jumping-up, adopt geocoded activity mould assist location during the location; The geocoded activity mould can be prevented occuring bending and deformation when punch contacts with hot workpiece, protects to let the positional precision in the hole on the workpiece, does not need the special operations mould during moulding; Realize that three forging process accomplish in same equipment; Make workpiece in the forging molding process, not need turnover, reduce thermal losses, working (machining) efficiency is high.
Description of drawings
Fig. 1 is the structural representation of forging equipment jumping-up operation of the present invention;
Fig. 2 is the structural representation of forging equipment positioning process of the present invention;
Fig. 3 is the structural representation of forging equipment molding procedure of the present invention;
Among the figure: 1, upper mounting plate, 2, punch, 3, the jumping-up movable mold, 4, workpiece, 5, die, 6, lower platform, 7, the geocoded activity mould.
The specific embodiment
Shown in Fig. 1-3; The hot extrusion forging equipment of this ring flange central siphon comprises the punch 2 that is fixed on the upper mounting plate 1 and is fixed on the die 5 on the lower platform 6; Upper mounting plate 1 is connected with power set that drive upper mounting plate and the control system that controls power set, also comprises jumping-up movable mold 3 and geocoded activity mould 7, and the die cavity of die 5 is the second order stepped hole; The macropore of the die cavity of die 5 is descending at last, aperture; Jumping-up movable mold 3 is provided with the blind hole that is used to insert punch 2, and geocoded activity mould 7 is provided with and is used for the through hole that punch 2 passes, and the lower end of the lower end of jumping-up movable mold 3 and geocoded activity mould 7 all can get into respectively in the macropore of die cavity of die 5; When the die cavity of die 5 is inserted in the lower end of jumping-up movable mold 3; The blind hole of jumping-up movable mold 3 and punch 2 over against, when the die cavity of die 5 is inserted in the lower end of geocoded activity mould 7, the through hole of geocoded activity mould 7 and punch 2 over against.Jumping-up movable mold 3 lower surfaces are the plane perpendicular to axis, and the lower surface of geocoded activity mould 7 is the plane perpendicular to axis.
A kind of hot extrusion forging method that adopts the ring flange central siphon of aforementioned forging equipment comprises:
A, blanking, the round steel of intercepting certain-length.
B, jumping-up: workpiece after the blanking 4 is heated to the die 5 of putting into forging equipment after the uniform temperature; Jumping-up movable mold 3 is inserted the die cavity of dies 5 and is pressed on the workpiece 4; Punch is advanced into 4 pairs of workpiece 4 jumping-ups of blind hole extruding workpiece of jumping-up movable mold 3 for 2 times, suppresses ring flange in the upper end of round steel.
C, location: punch 2 is up, takes out jumping-up movable mold 3, and geocoded activity mould 7 is inserted dies 5 and is pressed on the workpiece 4, and punch 2 is descending to be passed geocoded activity mould 7 and be pressed into workpiece 4, on workpiece 4, forms locating hole.
D, moulding: punch 2 is up, takes out geocoded activity mould 7, and the locating hole of punch 2 descending insertion workpiece 4 and further extruding hole on workpiece reach projected depth.

Claims (3)

1. the hot extrusion forging equipment of a ring flange central siphon; Comprise punch and die, it is characterized in that: also comprise jumping-up movable mold and geocoded activity mould, the die cavity of die is the second order stepped hole; The macropore of the die cavity of die is descending at last, aperture; The jumping-up movable mold is provided with the blind hole that is used to insert punch, and the geocoded activity mould is provided with and is used for the through hole that punch passes, and the lower end of the lower end of jumping-up movable mold and geocoded activity mould all can get into respectively in the macropore of die cavity of die; When the die cavity of die is inserted in the lower end of jumping-up movable mold; The blind hole of jumping-up movable mold and punch over against, when the die cavity of die is inserted in the lower end of geocoded activity mould, the through hole of geocoded activity mould and punch over against.
2. the hot extrusion forging equipment of ring flange central siphon according to claim 1 is characterized in that: jumping-up movable mold lower surface is the plane perpendicular to axis, and the lower surface of geocoded activity mould is the plane perpendicular to axis.
3. the hot extrusion forging method of a ring flange central siphon comprises a, blanking; B, jumping-up; C, location; D, moulding; It is characterized in that: described jumping-up, location and three operations of moulding adopt the hot extrusion forging equipment of same ring flange central siphon according to claim 1 or claim 2;
B, jumping-up: workpiece after the blanking is heated to the die of putting into forging equipment after the uniform temperature, the jumping-up movable mold is inserted the die cavity of die and is pressed on the workpiece, the blind hole extruding workpiece that is advanced into the jumping-up movable mold under the punch suppresses ring flange to the workpiece jumping-up;
C, location: punch is up, takes out the jumping-up movable mold, and the geocoded activity mould is inserted die and is pressed on the workpiece, and punch is descending to be passed the geocoded activity mould and be pressed into workpiece, on workpiece, forms locating hole;
D, moulding: punch is up, takes out the geocoded activity mould, and the locating hole of the descending insertion workpiece of punch and further extruding hole on workpiece reach projected depth.
CN 201110437508 2011-12-23 2011-12-23 Hot extrusion forging device and forging method of flange plate shaft tube Expired - Fee Related CN102489657B (en)

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CN 201110437508 CN102489657B (en) 2011-12-23 2011-12-23 Hot extrusion forging device and forging method of flange plate shaft tube

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989946A (en) * 2012-10-22 2013-03-27 如皋市大生线路器材有限公司 One-step forging and forming process of pillar flange for transformer substation
CN103302123A (en) * 2013-06-21 2013-09-18 重庆市凯尊机械制造有限公司 Backward extrusion process of long cylindrical bushing by using non-standard low-speed press
CN104070129A (en) * 2014-06-06 2014-10-01 济南中森机械制造有限公司 Hot extrusion forging die for pipe with flange and deep blind taper hole shaft and forging technology thereof
CN104959508A (en) * 2015-02-25 2015-10-07 张家港华日法兰有限公司 Die for tube upsetting flange forming
CN108465714A (en) * 2018-03-28 2018-08-31 秦皇岛瀚丰长白结晶器有限责任公司 Crystallizer copper pipe upsetting squeeze one-shot forming technique
CN112296235A (en) * 2020-10-19 2021-02-02 秦皇岛瀚丰长白结晶器有限责任公司 Copper pipe upsetting and extruding device of one-step forming crystallizer
CN113020512A (en) * 2021-03-19 2021-06-25 盐城中德精锻股份有限公司 Composite forming process and device for thin-wall deep-hole barrel precision forging
CN113319228A (en) * 2021-06-07 2021-08-31 龙工(福建)铸锻有限公司 Forging process for continuously completing upsetting extrusion and waste heat normalizing by one-time heating
CN113414330A (en) * 2021-06-07 2021-09-21 龙工(福建)铸锻有限公司 Forging process for completing through hole of support shaft by one-step extrusion
CN114393164A (en) * 2021-12-10 2022-04-26 中国航发商用航空发动机有限责任公司 Forging die for double-blind-hole shuttle-shaped fan shaft and integrated extrusion near-net forming process
CN117600371A (en) * 2024-01-17 2024-02-27 山西金正达金属制品有限公司 Forging process of long-neck flange

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CN101690965A (en) * 2009-10-10 2010-04-07 济南中森机械制造有限公司 Hot extrusion forming process of half-shaft casings and special device
JP2010089154A (en) * 2008-10-10 2010-04-22 Toyota Motor Corp Method and apparatus for manufacturing hollow article, and hollow article
CN202367143U (en) * 2011-12-23 2012-08-08 济南中森机械制造有限公司 Hot extrusion forging device of flange axle tube

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CN202367143U (en) * 2011-12-23 2012-08-08 济南中森机械制造有限公司 Hot extrusion forging device of flange axle tube

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102989946A (en) * 2012-10-22 2013-03-27 如皋市大生线路器材有限公司 One-step forging and forming process of pillar flange for transformer substation
CN103302123A (en) * 2013-06-21 2013-09-18 重庆市凯尊机械制造有限公司 Backward extrusion process of long cylindrical bushing by using non-standard low-speed press
CN104070129A (en) * 2014-06-06 2014-10-01 济南中森机械制造有限公司 Hot extrusion forging die for pipe with flange and deep blind taper hole shaft and forging technology thereof
CN104070129B (en) * 2014-06-06 2017-04-12 济南中森机械制造有限公司 Hot extrusion forging die for pipe with flange and deep blind taper hole shaft and forging technology thereof
CN104959508A (en) * 2015-02-25 2015-10-07 张家港华日法兰有限公司 Die for tube upsetting flange forming
CN108465714A (en) * 2018-03-28 2018-08-31 秦皇岛瀚丰长白结晶器有限责任公司 Crystallizer copper pipe upsetting squeeze one-shot forming technique
CN112296235A (en) * 2020-10-19 2021-02-02 秦皇岛瀚丰长白结晶器有限责任公司 Copper pipe upsetting and extruding device of one-step forming crystallizer
CN113020512A (en) * 2021-03-19 2021-06-25 盐城中德精锻股份有限公司 Composite forming process and device for thin-wall deep-hole barrel precision forging
CN113020512B (en) * 2021-03-19 2021-11-19 盐城中德精锻股份有限公司 Composite forming process and device for thin-wall deep-hole barrel precision forging
CN113319228A (en) * 2021-06-07 2021-08-31 龙工(福建)铸锻有限公司 Forging process for continuously completing upsetting extrusion and waste heat normalizing by one-time heating
CN113414330A (en) * 2021-06-07 2021-09-21 龙工(福建)铸锻有限公司 Forging process for completing through hole of support shaft by one-step extrusion
CN114393164A (en) * 2021-12-10 2022-04-26 中国航发商用航空发动机有限责任公司 Forging die for double-blind-hole shuttle-shaped fan shaft and integrated extrusion near-net forming process
CN117600371A (en) * 2024-01-17 2024-02-27 山西金正达金属制品有限公司 Forging process of long-neck flange
CN117600371B (en) * 2024-01-17 2024-04-09 山西金正达金属制品有限公司 Forging process of long-neck flange

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