CN102481047A - Bristle implantation device - Google Patents

Bristle implantation device Download PDF

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Publication number
CN102481047A
CN102481047A CN2010800404880A CN201080040488A CN102481047A CN 102481047 A CN102481047 A CN 102481047A CN 2010800404880 A CN2010800404880 A CN 2010800404880A CN 201080040488 A CN201080040488 A CN 201080040488A CN 102481047 A CN102481047 A CN 102481047A
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CN
China
Prior art keywords
pieces
planting
plant
mao
burr
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Granted
Application number
CN2010800404880A
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Chinese (zh)
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CN102481047B (en
Inventor
小林海之
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Lion Corp
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Lion Corp
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Publication of CN102481047A publication Critical patent/CN102481047A/en
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Publication of CN102481047B publication Critical patent/CN102481047B/en
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/042Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/047Machines for inserting or fixing bristles in bodies for clamping or gluing bristles into rings, e.g. paint brushes, brooms
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/082Magazines for bristles; Feeding bristles to magazines; Knot picking
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/087Holders or supports for brush bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46BBRUSHES
    • A46B2200/00Brushes characterized by their functions, uses or applications
    • A46B2200/10For human or animal care
    • A46B2200/1066Toothbrush for cleaning the teeth or dentures

Abstract

A bristle implantation device (1) which folds a tuft (12) of bristles (10) into two and drives a flat wire (45) inserted therebetween into a tuft hole (104) in the brush to implant the tuft (12) is provided with: an implantation head (5) in which a tuft supply path (50) for guiding the tuft (12) is formed and which is disposed to face the tuft hole (104),a flat wire supply mechanism (4) which supplies the implantation head (5) with the flat wire (45),and a tuft supply mechanism (3) which supplies the implantation head (5) with the tuft (12). The bristles in the tuft (12) to be supplied by the tuft supply mechanism (3) can be changed in number, and the implantation head (5) is provided with: an implantation needle (60) which is provided within the tuft supply path (50) and sends the tuft (12) to the leading end while folding the tuft (12) into two with the flat wire (45),and an expanding and contracting means which expands and contracts the width of the tuft supply path (50). The bristle implantation device is not limited with respect to an implantation pattern and is capable of implanting the tuft into a tuft hole different in diameter by the single device, improving productivity while suppressing increase in equipment investment.

Description

Plant a mao device
Technical field
The present invention relates to a kind of pieces one folding with bristle and be two, through sandwiching that therebetween lenticular wire is packed the planting pore of brush into and mao device of planting of pieces being planted hair.The application quotes its content here based on advocating priority 2009-212247 number to the special hope of application that Japan proposes on September 14th, 2009.
Background technology
Toothbrush is to make through the pieces of bristle being implanted successively a plurality of the planting in the pore of planting on the hair side that is located at head.When being implanted in pieces in the pore, use mao device of planting of flat wire type, this is planted mao device and has to the burr of planting that can carry out shift action with respect to the direction of planting the pore contact, leaving of brushhead.
This plants mao device is that a kind of anti-avulsion part one folding that is called as lenticular wire that will clip is that two pieces is seen off from the top of planting burr, is encased in and plants pore, implants the device of pieces thus.Planting burr and be provided with and on its axis direction, spread all over omnidistance gathering sill, in this gathering sill, be supported with hair plantation needle slidably, is that two pieces is seen off to the top of planting burr while this hair plantation needle pushes lenticular wire, will be rolled over by lenticular wire one.
In recent years, in order to improve the function of toothbrush, on toothbrush, be provided with the aperture different plant pore, implant the different pieces of bristle radical (pieces of different-diameter) as required.In order to make this toothbrush, prepare to plant a mao device according to the aperture usually, utilize and respectively plant mao device and plant hair to the multiple operation that hair is planted in the aperture of correspondence respectively.
This multiple operation is planted hair and is had following problem.
(1) because planting mao device and can only planting hair of one flat wire type to the pore of planting in single aperture plant a mao device so need be provided with, thereby cause equipment investment increase, productivity ratio to descend according to the aperture.
(2) planting mao figure comparatively under the complicated situation, divide a hair apparatus for work to be difficult to reply, the design specification of planting mao figure is produced restriction.
(3) plant mao speed (pieces number/second) of planting that mao device can not the balancing unit time and respectively plant mao supply capacity of unit feeding brush holder, cause productivity ratio to descend to what prepare according to the aperture.
For this problem, for example patent documentation 1 discloses such one kind and has planted a mao device, and this is planted a mao device and has many feather planting machines and X-Y workbench, and this X-Y workbench is configured between the feather planting machine, transfers brush holder from feather planting machine arbitrarily to another feather planting machine.Mao device of planting of patent documentation 1 does not have the brush holder between the feather planting machine to give and accept, and has realized the reduction of brush holder supply arrangement, the raising of productivity ratio.
In addition, patent documentation 2 discloses and has a kind ofly supplied with the sorter (Japanese: mao device of planting that is provided with the bristle block piece ピ Star カ one) of pieces to planting burr.Mao device of planting of patent documentation 2 utilizes one to plant mao device and just can make craniad the bristle number of the pieces of implanting variable.
Patent documentation 1: TOHKEMY 2001-120359 communique
Patent documentation 2: TOHKEMY 2003-169719 communique
Invent problem to be solved
But, because patent documentation 1 plant the feather planting machine that mao device needs every kind of aperture, so can not fully eliminate the problem of above-mentioned (1)~(3).In addition, to the regulation plant after pore is planted hair feather planting machine other feather planting machine plant the hair during quit work, productivity ratio can descend.In addition; Though patent documentation 2 plant the problem that mao device can solve (1), (3); But also there is following problem: because of length one timing at the lenticular wire of being supplied with; One folding is that the width of two pieces depends on the gathering sill of planting burr, therefore can not carry out planting hair with big small-bore adapts, produces restriction to planting mao figure.
Summary of the invention
Therefore, the object of the present invention is to provide one kind to plant a mao device, this plants mao device to planting the not restriction of mao figure, can plant hair to the pore of planting in different apertures by enough feather planting machines, has suppressed the equipment investment increase, and has had higher productivity.
Mao device of planting of the present invention is two with the pieces of bristle one folding, thereby implants pieces with sandwiching pack into the pore of planting of toothbrush of therebetween lenticular wire; This is planted in mao device; Have: plant burr, this plants burr and the said pore of planting disposes relatively, is formed with the pieces feed path that said pieces is led; The lenticular wire feed mechanism, this lenticular wire feed mechanism supplies with said lenticular wire to the said burr of planting; And pieces feed mechanism; This pieces feed mechanism offers the said burr of planting with said pieces; The bristle number of the pieces of the variable said supply of said pieces feed mechanism; The said burr of planting has: hair plantation needle, this hair plantation needle use said lenticular wire in said pieces feed path is two with said pieces one folding and sees off to the top; And scalable unit, this scalable unit makes the width of said pieces feed path enlarge, dwindle.
Preferably; Said pieces feed mechanism has sorter; The bristle that this sorter utilization is formed at outer peripheral edges portion is scraped and is got groove and guarantee said pieces; And the said pieces of guaranteeing offered said pieces feed path, and the said burr of planting is formed with the pieces that inserts the said pieces of guaranteeing and inserts mouthful, and it is corresponding that the position that this pieces inserts mouthful and the said bristle when said sorter offers the said pieces of guaranteeing said pieces feed path are scraped the position of getting groove.
Preferably; Said hair plantation needle has the flank that is arranged at the two sides of this flat part by the flat part of the strip of gathering sill guiding and along the axis quadrature that forms along said pieces feed path; Said flank is formed with direction for to the inclined plane of top near said flat part, is formed with the flank gathering sill that said flank is led on the burr said planting.
The invention effect:
Because therefore width of planting the variable pieces feed path of mao device of the present invention, is planted mao figure and can be restricted, and just can plant hair to the pore of planting in different apertures with one, suppressed the increase of equipment investment and can realize productive raising.
Because mao device of planting of the present invention is formed with to the pieces supply port of planting burr insertion pieces, therefore, the drive division that can be used in the width of change pieces feed path is oversimplified.
Because mao device of planting of the present invention is provided with the flank of strengthening usefulness on hair plantation needle, and is formed with the flank gathering sill that this flank is led, therefore, the lenticular wire of can stably packing in the tram of planting pore.In addition and since this flank be formed with direction for to the top near the inclined plane of said flat part, therefore, be can not counteract in 2 o'clock with pieces one folding using lenticular wire.
Description of drawings
Fig. 1 is the stereogram of planting mao device of the present invention's one example.
Fig. 2 A is a vertical view of planting burr of the present invention.
Fig. 2 B is the bright vertical view of planting burr of part.
Fig. 3 A is the sectional view along A-A line among Fig. 2 A.
Fig. 3 B is the sectional view along B-B line among Fig. 2 B.
Fig. 4 A is explanation pieces feed mechanism and the partial section of planting position relation between the burr.
Fig. 4 B is explanation pieces feed mechanism and the partial section of planting position relation between the burr.
Fig. 5 is that expression is planted mao vertical view of an example of the toothbrush of device manufacturing by the present invention.
Fig. 6 is that expression is planted mao vertical view of an example of the toothbrush of device manufacturing by the present invention.
Fig. 7 is that expression is planted mao vertical view of an example of the toothbrush of device manufacturing by the present invention.
Fig. 8 is the stereogram of planting mao device of the present invention's one example.
Symbol description:
1,500 plant a mao device
3 pieces feed mechanisms
4 lenticular wire feed mechanisms
5,505 plant burr
10 bristles
12 pieces
30 sorters
31 bristles are scraped and are got groove
44,45 lenticular wires
50,550 pieces feed paths
The 55a first flank gathering sill
The 55b second flank gathering sill
56a first gathering sill
56b second gathering sill
60 hair plantation needles
62 flat parts
64 flanks
104,104a, 104b, 204a, 204b, 304a, 304b, 304c plant pore
The specific embodiment
Below, with reference to accompanying drawing mao device of planting of the present invention is described.Fig. 1 is the stereogram of planting mao device 1, for ease of explanation, illustrates with the state that unloads behind the end face auxiliary implement 57.As shown in Figure 1, mao device 1 of planting of the present invention has toothbrush maintaining body 2, pieces feed mechanism 3, lenticular wire feed mechanism 4 and plants burr 5.
Symbol 100 expression toothbrushes, it has the brush holder 101 by moulding such as hard resin materials, is formed with a plurality of pores 104 of planting in the one side (planting hair side) 103 of its head 102, plants pore 104 at this and has been implanted into pieces 12.The aperture (diameter) of planting pore 104 does not limit especially, for example makes 0.5~3.0mm.In addition, the aperture of planting pore 104 can be different separately, and for example the difference in aperture is preferably 0.2~2.0mm, particularly is preferably 0.3~1.5mm.In the present invention, the toothbrush of planting pore 104 100 that is formed with different apertures can be brought into play significant effect.
Toothbrush maintaining body 2 has: fixture 20, and it is held and the fixing head 102 of brush holder 101; And clamp mechanism 22, it keeps brush holder 101, thereby the position of planting the head of being fixed by fixture 20 between the hair 102 is not departed from.
Fixture 20 is configured to make the top of planting hair side 103 and planting burr 5 relative.In addition, fixture 20 is installed on the travelling carriage (not shown), utilizes this travelling carriage to move to the direction with the direction of the supply quadrature of pieces 12.Thus, can change head 102, plant the pore 104 of planting arbitrarily of mao object to a plurality of conducts of planting in the pore 104 and implant pieces 12 with respect to plant burr 5 position.
Plant burr 5 and utilize hair plantation needle 60 to be packed into by the lenticular wire 45 that lenticular wire feed mechanism 4 is supplied with to plant pore 104, thus, using lenticular wire 45 is two with pieces 12 1 foldings, is implanted to pore 104.
Describe planting burr 5 with Fig. 1~3B.Fig. 2 A, Fig. 2 B are the vertical views of planting the tip side of burr 5.For ease of explanation, illustrate with the state of removing behind the end face auxiliary implement 57.Fig. 3 A is the sectional view along A-A line among Fig. 2 A, and Fig. 3 B is the sectional view along B-B line among Fig. 2 B.In addition, in Fig. 3 A and Fig. 3 B, for ease of explanation, not shown pieces 12.
Shown in Fig. 1~3B; In the tip side of planting burr 5; Between end face auxiliary implement 57 and bottom surface auxiliary implement 58; Across being interval with the first side auxiliary implement 51 and the second side auxiliary implement 52, between the first side auxiliary implement 51 and the second side auxiliary implement 52, be formed with pieces feed path 50.Be formed with locating hole 153 on the first side auxiliary implement 51, locating hole 153 engages with the alignment pin that is arranged at bottom surface auxiliary implement 58 155.Be formed with locating hole 154 on the second side auxiliary implement 52, locating hole 154 engages with the alignment pin that is arranged at bottom surface auxiliary implement 58 156.The first side auxiliary implement 51 is connected with first drive division 151, and the second side auxiliary implement 52 is connected with second drive division 152.As first drive division 151 can give an example for example cylinder, servomotor, stepper motor etc., wherein preferred precision is high, set flexible high servomotor or stepper motor.Second drive division 152 is identical with first drive division 151.
Like this; " the scalable unit " that the width of pieces feed path is enlarged, dwindle comprises the first side auxiliary implement 51, the second side auxiliary implement 52, first drive division 151 and second drive division 152, plants burr 5 and through said scalable unit the width of pieces feed path 50 can be changed between W1 (with reference to Fig. 2 A)~W2 (with reference to Fig. 2 B).Variable-width with " W2-W1 " expression can consider that the aperture of planting pore 104 decides, and for example is about 0.2~2.0mm.
Shown in Fig. 2 A and Fig. 2 B, the first side auxiliary implement 51 is formed with the first gathering sill 56a along pieces feed path 50, and the second side auxiliary implement 52 is formed with the second gathering sill 56b along pieces feed path 50.
Shown in Fig. 3 A and Fig. 3 B, end face auxiliary implement 57 is formed with the first flank gathering sill 55a along pieces feed path 50, and bottom surface auxiliary implement 58 is formed with the second flank gathering sill 55b along pieces feed path 50.In addition, end face auxiliary implement 57 is formed with the pieces that inserts pieces 12 and inserts a mouthful 54a, and bottom surface auxiliary implement 58 is formed with the pieces that inserts pieces 12 and inserts a mouthful 54b.
Hair plantation needle 60 has: the flat flat part 62 that extends to the direction of the supply of pieces 12; And the flank 64 that is arranged at the two sides of flat part 62 along the axis quadrature, the cross section of this hair plantation needle 60 is roughly crosswise.Flank 64 is formed with the tapering, this tapering be direction for to the pieces direction of the supply promptly to the inclined plane of top near flat part 62, the top of hair plantation needle 60 only is made up of flat part 62.The width of flat part 62 can consider that the aperture of planting pore 104 decides, for example for about the aperture-0.1~0mm that plants the path in the pore 104.
The flat part 62 of hair plantation needle 60 is retained by the first gathering sill 56a and second gathering sill 56b guiding, and flank 64 is retained by the first flank gathering sill 55a and second flank gathering sill 55b guiding.
The degree of depth of the first gathering sill 56a does not limit especially, for example is about 0.2~0.5mm.The degree of depth of the second gathering sill 56b is identical with the degree of depth of the first gathering sill 56a.
The degree of depth of the first flank gathering sill 55a is for for example about 0.2~0.5mm.So long as this type degree of depth, hair plantation needle 60 then can correctly lead.The degree of depth of the second flank gathering sill with first the degree of depth of gathering sill identical.
As shown in Figure 1, pieces feed mechanism 3 has: sorter 30, this sorter 30 be used for from 10 groups of the bristles of supplying with by not shown bristle drag-over unit scrape get specified amount bristle 10 as pieces 12; Bristle is with block piece 36, and this bristle is used for the amount of being scraped the bristle of getting 10 by sorter 30 is regulated with block piece 36; And guide part 14, this guide part 14 is provided with along the outer peripheral edges portion of sorter 30.
Be formed with bristle in the outer peripheral edges portion of sorter 30 and scrape and get groove 31, for make bristle 10 get into easily, and easily through after the bristle block piece 36 regulating tank areas stated, bristle is scraped and is got groove 31 and form groove shape elongated on the approach axis of bristle 10.Sorter 30 constitutes: utilize not shown driving mechanism and can be that fulcrum freely rotates on the Y direction with back shaft 32, it can be to and from from 10 groups of bristles and guarantee the position (pieces is guaranteed the position) of pieces 12 and the top that pieces inserts mouthful 54a.
As bristle 10, the processing hair of resinous hair such as the nylon system of can giving an example, animal hair or taper hair and so on etc.
Bristle block piece 36 is made up of the circular-arc plate body along sorter 30 outer peripheral edges portion shapes, and its upper face side that is set to be positioned at sorter 30 covers bristle and scrapes and get groove 31.It can be that fulcrum freely rotates in the Z direction with back shaft 37 that bristle block piece 36 constitutes, and it changes bristle thus and scrape the groove area of getting groove 31 through not shown driving mechanisms control turned position.
Lenticular wire feed mechanism 4 cuts off with the scalable lenticular wire 44 of synchronously using cutter (not shown) will be wound on the band shape on the bobbin winder bracket 42 of pieces feed path 50 width, and supplies with the lenticular wire 45 after cutting off from the side of planting burr 5.The length of lenticular wire 45 can decide according to the aperture of planting pore 104, for example is about 1.0~3.5mm.
Fig. 4 A and Fig. 4 B are the partial sections of planting mao device 1, and Fig. 4 A representes that pieces 12 supplies to the state of planting before the burr 3, and Fig. 4 B representes that pieces 12 supplies to the state of planting burr 3.
Shown in Fig. 4 A, to plant on mao device 1, the pieces 12 that is provided with the position of being taken to pieces insertion mouthful 54a by sorter 30 inserts the push rod 130 that pieces insert mouthful 54a.In addition, with plant burr 5 insert mouthful corresponding position of 54b with pieces and be provided with positioning element 132, this positioning element 132 will block, remain on assigned position from the pieces 12 that pieces insert mouth 54a insertion.
Then, use is planted the manufacturing approach explanation of the toothbrush 100 of mao device 1.In when explanation, be that example describes with mao figure of planting of toothbrush 100a shown in Figure 5.In addition, for ease of explanation, the not shown pieces 12 of Fig. 5.
Toothbrush 100a comprises brush holder 101a, the head 102a of this brush holder 101a be formed with first plant pore 104a and aperture than first plant pore 104a big second plant pore 104b.This is planted mao figure and comprises: the substantial middle portion of planting hair side be formed with side by side along its length a plurality of second plant pore 104b central authorities plant mao portion 107; A side who plants mao portion 107 outsides in central authorities be formed with a plurality of first plant pore 104a first outside plant mao portion 106; And the opposing party be formed with a plurality of first plant pore 104a second outside plant mao portion 108.
Utilize not shown brush holder feedway to supply with brush holder 101a, head 102a is fixed on the fixture 20 to toothbrush maintaining body 2.
At first, plant hair as first and operate, according to following operation pieces 12 is implanted first outside and plant mao portion 106.
Shown in Fig. 2 A and Fig. 3 A, make the action of first drive division 151 and make the first side auxiliary implement 51 slide into the inboard, and make 152 actions of second drive division and make the second side auxiliary implement 52 slide into the inboard.Like this, with pieces feed path 50 be adjusted to be adapted to first plant pore 104a width W 1.
Bristle 10 supplied with give pieces feed mechanism 3, scrape with bristle and get that groove 31 is guaranteed bristle 10 and as pieces 12.At this moment; To get and first plant the bristle radical that pore 104a adapts in order to scrape; And bristle block piece 36 is rotated control; Cover bristles with bristle block piece 36 and scrape a part of getting groove 31, bristle is scraped get the groove area of groove 31 narrow and small, thereby restriction can be scraped the radical of getting the bristle 10 that groove 31 guarantees by bristle.
Shown in Fig. 4 A, scrape by bristle get groove 31 and guarantee pieces 12 after, bristle is scraped get that groove 31 is in and bristle inserts mouthful corresponding position of 54a thereby rotate sorter 30.Then, shown in Fig. 4 B, release pieces 12 through push rod 130, pieces 12 inserts pieces along its length direction and inserts a mouthful 54a.One square end portion of the pieces 12 that is inserted inserts mouthful 54b from pieces and gives prominence to and blocked by positioning element 132, remains to be prescribed form.Like this, pieces 12 is supplied to planting burr 5.
Lenticular wire feed mechanism 4 passes out to lenticular wire 44 in the pieces feed path 50 from bobbin winder bracket 42, and the width W 1 of not shown cutter and bristle feed path 50 moves accordingly, cuts off lenticular wire 44 and makes lenticular wire 45.The length of lenticular wire 45 is the length that is supported by the first gathering sill 56a and 2 second gathering sill 56b, promptly with as planting the length that aperture that first of mao object plants pore 104a adapts.The length of lenticular wire 45 can consider that the material of brush holder 101a etc. decides, and is under the situation of polypropylene system at brush holder 101a for example, the length of lenticular wire 45 for as plant first of mao object plant pore 104a the aperture+0.5mm about.The length of lenticular wire 45 is planted pore 104a aperture more in short-term with respect to first, and pieces 12 breaks away from easily, and the length of lenticular wire 45 is planted pore 104a aperture when long with respect to first, possibly produce cracking at head 102a, or albefaction takes place.
Supply with and give the lenticular wire 45 of planting burr 5, in pieces feed path 50, plant pore 104a with the state that supports by the first gathering sill 56a and the second gathering sill 56b and carry to first by hair plantation needle 60 pushings.During this, lenticular wire 45 will insert mouthful 54a and pieces by pieces, and to insert a pieces 12 1 foldings that mouthful 54b keeps be two, and from planting the top release of burr 5.And lenticular wire 45 is that two pieces 12 first of the regulation of packing into is planted in the pore 104a with a folding.
Repeat first and plant hair operation, pieces 12 is being implanted after first outside plants mao portion 106, plant the hair operation through second and plant pore 104b to second and be implanted into pieces.
Plant in the hair operation second, shown in Fig. 2 B and Fig. 3 B, make 151 actions of first drive division and make the first side auxiliary implement 51 slide into the outside, and make 152 actions of second drive division and make the second side auxiliary implement 52 slide into the outside.Like this, pieces feed path 50 is adjusted to the width W 2 that is adapted to plant pore 104b.At this moment; Though the flat part 62 of hair plantation needle 60 and the first gathering sill 56a and the second gathering sill 56b; But, because the flank 64 of hair plantation needle 60 supports (Fig. 3 B) by the first flank gathering sill 55a and the second flank gathering sill 55b, so the lenticular wire 45 of packing in correct position.
Bristle 10 supplied with give pieces feed mechanism 3, scrape by bristle and get groove 31 and guarantee that bristle 10 is used as pieces 12.At this moment, to get and second plant the bristle radical that pore 104b adapts in order to scrape, and bristle block piece 36 is rotated control, enlarge bristle to scrape the groove area of getting groove 31, restriction can be scraped the radical of getting the bristle 10 that groove 31 guarantees by bristle.
Then,, pieces 12 is inserted pieces insert mouthful 54a, supply to and plant burr 5 with first to plant mao operation the same.
Lenticular wire feed mechanism 4 passes out to lenticular wire 44 in the pieces feed path 50 from bobbin winder bracket 42, and the width W 2 of not shown cutter and bristle feed path 50 moves accordingly, cuts off lenticular wire 44 and makes lenticular wire 45.The length of lenticular wire 45 for second plant the corresponding length in pore 104b aperture, for example be second to plant about pore 104b aperture+0.5mm.
Supply with to give the lenticular wire 45 of planting burr 5 by hair plantation needle 60 pushings, will inserting mouthful 54a and pieces by pieces, to insert that a pieces 12 1 that mouthful 54b keeps rolls over be two, and from planting the top release of burr 5.And lenticular wire 45 is that two pieces 12 second of the regulation of packing into is planted pore 104b with a folding.
Repeat second and plant hair operation, pieces 12 is being implanted after central authorities plant mao portion 107, plant the hair operation and pieces is implanted second outside plant first of mao portion 108 and plant in the pore 104a through the 3rd.The 3rd plant hair operation an execution and first plant hair and operate the same.
The toothbrush 100a that so obtains is formed with the pieces with mao portion 107 is planted by central authorities of planting more pieces (the pieces diameter the is thick) crowd of the bristle number of mao portion 107 and planting in first outside that mao portion 106 and second outside plant mao portion 108 bristle numbers in central authorities and compares the less pieces of bristle number (the pieces diameter is thin) crowd.
In the past, be formed with the different toothbrush of planting mao figure of planting pore in aperture, and must prepare to plant a mao device according to the aperture in order to make.For example, in the manufacturing of toothbrush 100a, carry out first and plant hair operation, plant mao device with another then and carry out second and plant the hair operation, then carry out the 3rd and plant hair and operate with the said mao device of planting arbitrarily with planting mao device arbitrarily.In this manufacturing approach, prepare two at least and plant a mao device, from first plant hair be operated to second plant hair operation and from second plant hair be operated to the 3rd plant the hair operation during, must retighten brush holder 101a.Perhaps,, brush holder is changed the outfit plant on mao device to another carrying out first and plant after hair operation and the 3rd plants the hair operation with planting mao device arbitrarily, and, as the arrow F1 of Fig. 5 shown in wool ranking machine carry out branch hair and on one side carry out second plant hair operate on one side.
Because mao device of planting of the present invention has the pieces feed mechanism that is provided with the bristle block piece, therefore, can the pieces of required bristle number be supplied with to planting burr in the aperture that correspondence is planted pore.In addition, have scalable mechanism, therefore, can regulate the length of lenticular wire according to planting the pore aperture according to planting the width that pore is regulated the pieces feed path owing to plant burr.So, need not the brush holder that changes the outfit, can be enough one plant mao device and regulate and diameter as the corresponding pieces in the aperture of planting pore of planting mao object, and can the lenticular wire of suitable length be packed into and plant pore manufacturing toothbrush.And, since can be enough one plant mao device the pore of planting in different apertures planted hair, so the increase of can suppression equipment investing.In addition, through lenticular wire is packed and has any inclination angle, can make thus into the lenticular wire of being packed into respect to horizontal direction terminal can be not overlapping between mutually.
In addition; Because hair plantation needle of planting mao device of the present invention is provided with flank, and this flank is by the first flank gathering sill and the support of the second flank gathering sill, therefore; Even the wide-aperture pore of planting is planted under the situation of hair, also can lenticular wire correctly be encased in the appropriate location of planting pore.In addition, because the flank of hair plantation needle is formed with the tapering in top orientation, thus can guarantee the rigidity of hair plantation needle, and be can not counteract in 2 o'clock in that pieces one is rolled over.
The present invention is not limited to above-mentioned embodiment.
For example, use toothbrush that the present invention plants mao device and be not limited to be formed with that a mao portion is planted by central authorities, mao portion is planted in first outside and these three toothbrushes of planting mao portion of mao portion are planted in second outside, can also shown in the toothbrush 200 of Fig. 6, be formed with mao portion of planting more than four at head.In addition, for example shown in the toothbrush 300 of Fig. 7, can also mix the pore of planting that is formed with three kinds of different apertures.If mao device be applied to of planting of the present invention is made the complicated toothbrush of this plantation hair figure, then with in the past plant mao device mutually specific production rate significantly improve.
Toothbrush 200 has brush holder 201, the head 202 of this brush holder 201 be formed with first plant pore 204a and aperture than first plant pore 204a aperture big second plant pore 204b.This is planted mao figure and has: the substantial middle portion of planting hair side be formed with side by side along its length a plurality of second plant pore 204b central authorities plant mao portion 214; The outside that mao portion 214 is planted by central authorities be formed with a plurality of first plant pore 204a first in inter-planting hair portion 216 in the inter-planting hair portion 212 and second; And in first in the inter-planting hair portion 212 and second outside of inter-planting hair portion 216 be formed with a plurality of second plant pore 204b first outside plant mao portion 210 and mao portion 218 is planted in second outside.
For example; As the manufacturing approach of utilizing the toothbrush of planting mao device 200 in the past; A kind of like this method is arranged: alternately be suitable for first plant that pore 204a adapts plant a mao device (first plants a mao device) and with second plant that pore 204b adapts plant a mao device (second plants a mao device), successively inter-planting hair portion 212, central authorities are planted in mao portion 210, first in first outside and plant in mao portion 214, second inter-planting hair portion 216 and second outside and plant mao portion 218 and plant hair (multiple operation is planted a mao method).Perhaps; Also have a kind of like this method: first outside is planted mao portion 210, central authorities and plant mao portion 214 and second outside and plant after mao portion 218 plants hair planting mao device with second, as arrow F2 shown in wool ranking machine carry out branch hair and on one side with first plant mao device in first in inter-planting hair portion 212, second inter-planting hair portion 216 planted hair (branch mao plant a mao method) on one side.
Plant Mao Fazhong at multiple operation, utilize first plant mao device plant hair and utilize second plant mao device the brush holder that must change the outfit between the hair of planting.Plant Mao Fazhong at a minute hair,, can not eliminate because of first and plant mao device and second and plant the poor efficiency that the disposal ability difference of mao device causes though reduced the number of times of the brush holder 201 that changes the outfit.
Toothbrush 300 has brush holder 301, the head 302 of this brush holder 301 be formed with first plant pore 304a, aperture than first plant pore 304a aperture big second plant pore 304b and aperture than first plant pore 304a aperture little the 3rd plant pore 304c.This plants a mao figure mixed configuration has first to plant pore 304a, second and plant pore 304b and the 3rd and plant pore 304c.Formation about this plantation hair figure has a kind of like this method: be divided into the zone of any amount from top 303 sides of brush holder 301, use the plant mao device corresponding with each aperture that each cut zone is planted hair.Though wool ranking machine can be applicable to the pieces of planting the pore implantation roughly arranged in a straight line, is difficult to be adapted to mao figure of planting of toothbrush 300 that kind.
Adopt mao device of planting of the present invention, even as toothbrush 200, toothbrush 300 the complicated mao figure of planting, also can plant a mao device and make toothbrush with one.
The pieces feed mechanism is not limited to have the mechanism of sorter and bristle block piece, so long as the iris that can corresponding plant pore more the mechanism that supplies with of the bristle number ground of pieces get final product.
In the above-mentioned embodiment, the lenticular wire that is cut off into specific length is by first gathering sill and second gathering sill (being generically and collectively referred to as gathering sill) guiding.But, while for example can also be in the first side auxiliary implement and the second side auxiliary implement setting and gathering sill split lenticular wire is supported the lenticular wire gathering sill that leads.
The supply method of pieces is not limited to insert confession from pieces and gives, for example, and can also planting mao device 500 like Fig. 8 from planting the side supply of burr.In addition, for explaining, main in Fig. 8 to describing with the difference of planting mao device 1 with planting 1 identical identical symbol and the omission of parts mark of mao device.
Plant mao device 500 and have the burr of planting 505; This is planted burr 505 and between end face auxiliary implement 557 and bottom surface auxiliary implement 558, is provided with the first side auxiliary implement 551 and the second side auxiliary implement 552 across the compartment of terrain, between the first side auxiliary implement 551 and the second side auxiliary implement 552, is formed with pieces feed path 550.The first side auxiliary implement 551 is formed with slit 554, and it is divided into tip part 555 and central unit 553.Tip part 555, central unit 553 and the second side auxiliary implement 552 are connected with drive division (not shown) respectively, with the width of planting mao device 1 the same variable pieces feed path 550.That is, the width to the pieces feed path " the scalable unit " that enlarge, dwindle comprising: tip part 555; Central unit 553; The second side auxiliary implement 552; And the drive division that they connected.
The pieces of being supplied with by pieces feed mechanism 3 12 inserts slit 554 supplies to planting burr 505 along its width.Promptly plant mao device 500 and supply with pieces 12 from the side, this point is with to plant mao device 1 inequality.
Tip part 555, central unit 553 and the second side auxiliary implement 552 of planting mao device 500 need connect drive division respectively, and the position that is provided with of drive division is limited to some extent.Therefore, see, preferably as planting mao device 1, supply with pieces 12 from the top of planting burr from the viewpoint that scalable unit is oversimplified.
Utilizability on the industry:
Because the variable-width of pieces feed path of planting mao device of the present invention more, therefore, do not limit and plant a mao figure, for the pore of planting in different apertures, just can plant hair with one, suppressed the increase of equipment investment and also can boost productivity.
Owing to of the present inventionly plant planting of mao device and be formed with the pieces supply port that inserts pieces on the burr, therefore, the drive division that can be used in the width of change pieces feed path is oversimplified.
Because hair plantation needle of planting mao device of the present invention is provided with the flank of strengthening usefulness, and is formed with the flank gathering sill that this flank is led, therefore, can be stably to the tram of the planting pore lenticular wire of packing into.In addition and since this flank be formed with direction for towards the top near the inclined plane of said flat part, therefore, be can not counteract in 2 o'clock with pieces one folding using lenticular wire.

Claims (3)

1. planting a mao device for one kind, is two with the pieces of bristle one folding, thereby implants pieces with sandwiching pack into the pore of planting of toothbrush of therebetween lenticular wire, and this is planted a mao device and is characterised in that,
Have: plant burr, this plants burr and the said pore of planting disposes relatively, is formed with the pieces feed path that said pieces is led; The lenticular wire feed mechanism, this lenticular wire feed mechanism supplies with said lenticular wire to the said burr of planting; And the pieces feed mechanism, this pieces feed mechanism offers the said burr of planting with said pieces,
The bristle number of the pieces of the variable said supply of said pieces feed mechanism,
The said burr of planting has: hair plantation needle, this hair plantation needle use said lenticular wire in said pieces feed path is two with said pieces one folding and sees off to the top; And scalable unit, this scalable unit makes the width of said pieces feed path enlarge, dwindle.
2. mao device of planting as claimed in claim 2 is characterized in that said pieces feed mechanism has sorter, and the bristle that this sorter utilization is formed at outer peripheral edges portion is scraped and got groove and guarantee said pieces, and the said pieces of guaranteeing is offered said pieces feed path,
The said burr of planting is formed with the pieces that inserts the said pieces of guaranteeing and inserts mouthful, and it is corresponding that the position that this pieces inserts mouthful and the said bristle when said sorter offers the said pieces of guaranteeing said pieces feed path are scraped the position of getting groove.
According to claim 1 or claim 2 plant a mao device, it is characterized in that said hair plantation needle has along what said pieces feed path formed and is arranged at the flank on the two sides of this flat part by the flat part of the strip of gathering sill guiding and along the axis quadrature,
It is to the inclined plane of top near said flat part that said flank is formed with direction,
Be formed with the flank gathering sill that said flank is led on the burr said planting.
CN201080040488.0A 2009-09-14 2010-08-30 Bristle implantation device Active CN102481047B (en)

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CN103844589A (en) * 2014-03-21 2014-06-11 安徽立峰机电科技有限公司 Airbrush inner welding machine kneeling equipment
CN107920656B (en) * 2015-09-03 2020-07-28 宝洁公司 Tuft picker for a tuft picking device of a brush making machine
CN107920656A (en) * 2015-09-03 2018-04-17 宝洁公司 Tufting sorter for the tufting sorting plant of brush-making machine
CN107920655A (en) * 2015-09-03 2018-04-17 宝洁公司 Tufting sorting plant for brush-making machine
CN106360961A (en) * 2016-09-30 2017-02-01 南京信息职业技术学院 Quantitative bristle taking and embedding mechanism
CN106419060A (en) * 2016-09-30 2017-02-22 南京信息职业技术学院 Automatic brush block embedding mechanism
CN106419060B (en) * 2016-09-30 2018-03-06 南京信息职业技术学院 The automatic abaculus mechanism of hairbrush
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US11089863B2 (en) 2017-01-24 2021-08-17 The Procter & Gamble Company Tuft picker for a brush making machine
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CN108451159A (en) * 2018-05-16 2018-08-28 好维股份有限公司 A kind of toothbrush tufting machine adjusting pieces takes the bristle picking device of gross weight
CN108451159B (en) * 2018-05-16 2020-08-14 好维股份有限公司 Toothbrush bristle planting machine adjusts getting hair device that a hair volume was got to hair
CN109077442A (en) * 2018-10-18 2018-12-25 扬州市海星数控制刷设备有限公司 It is a kind of can inclined surface plant hair feather planting machine
CN109077442B (en) * 2018-10-18 2023-05-02 扬州市海星数控制刷设备有限公司 Hair-planting machine capable of planting hair on inclined surface
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CN114504186A (en) * 2022-03-23 2022-05-17 好维股份有限公司 Method for manufacturing toothbrush with dense holes

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CN102481047B (en) 2014-04-09
KR101678715B1 (en) 2016-11-23

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