CN102452023A - Omnibearing numerical control machining center - Google Patents
Omnibearing numerical control machining center Download PDFInfo
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- CN102452023A CN102452023A CN 201010510770 CN201010510770A CN102452023A CN 102452023 A CN102452023 A CN 102452023A CN 201010510770 CN201010510770 CN 201010510770 CN 201010510770 A CN201010510770 A CN 201010510770A CN 102452023 A CN102452023 A CN 102452023A
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Abstract
The invention discloses an omnibearing numerical control machining center, which comprises a machine tool body, a tool rest, a tool storage storehouse, a tool, an automatic tool changing device, a servo driving device and a control system, wherein the control system comprises a controller, a storage, a parameter setting unit, a display and a working parameter detection unit; a movable guide rail I for moving the tool rest back and forth is arranged on the machine tool body; the tool storage storehouse is arranged on the machine tool body by a movable frame; a mounting base capable of being lifted up and down and steering automatically is arranged at the bottom of the movable frame; a movable guide rail II for moving the mounting base back and forth is arranged on the machine tool body; and a sliding structure corresponding to the structure of the movable guide rail II is arranged at the bottom of the mounting base. The omnibearing numerical control machining center is reasonable in design, easy and convenient to operate and high in machining accuracy and intelligentized degree, so the problems of incoherent engagement among machining processes, low machining efficiency, low tool changing speed, incapability of realizing unmanned operation and the like in the conventional numerical control machining center can be solved effectively.
Description
Technical field
The invention belongs to the CNC processing technology field, especially relate to a kind of comprehensive numerical control machining center.
Background technology
Numerical control machining center is the Digit Control Machine Tool that has tool magazine and automatic tool changer.Typical lathe has boring-mill work center and turning center.At numerical control machining center, behind the part by one-step clamping location, can carry out the processing continuously of concentrating of kinds of processes, multiple working procedure, this has just significantly reduced the platform number of lathe.Owing to reduced the non-cutting time of workpiece loading and unloading, replacing and adjustment cutter and significantly reduced frock, therefore further shortened production time.Simultaneously, owing to reduced the position error that causes is installed repeatedly, thereby has significantly improved the positional precision between each machined surface.Like this, just make machining center more can realize high accuracy, high efficiency, increasingly automated and processing cheaply than general Digit Control Machine Tool.This also is the machining center major reason that can develop rapidly in recent years.
After getting into 21 century; The development of military technology and civilian industry to Digit Control Machine Tool require increasingly high; Use modern designs technology, measuring technique, operation intensification, functional part of new generation and software engineering, make the range of work, dynamic property, machining accuracy and the reliability at Digit Control Machine Tool center that greatly raising all arranged.But; Owing to have multiple uncertain factor in the actual use, thereby existing numerical control machining center all exists in various degree, and linking between each road manufacturing procedure is discontinuous, working (machining) efficiency is lower, tool-changing speed is slow, can not really realize number of drawbacks and deficiencies such as unattended.
Summary of the invention
Technical problem to be solved by this invention is to above-mentioned deficiency of the prior art; A kind of comprehensive numerical control machining center is provided; It is reasonable in design, easy-to-connect, use is easy and simple to handle and machining accuracy is high, intelligent degree is high, can solve effectively that linking between existing existing each road manufacturing procedure of numerical control machining center is discontinuous, working (machining) efficiency is lower, tool-changing speed is slow, can not really realize defectives such as unattended.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of comprehensive numerical control machining center; Comprise machine body, be installed in knife rest on the said machine body, be laid on the said machine body and deposit the polytype cutter the tool storage storehouse, be installed in cutter and automatic tool changer on the said knife rest, servo drive that said knife rest and cutter are driven and be laid in the control system on the said machine body; Said control system comprises according to the processing scheme of design in advance and controls said cutter to the controller that carries out multiple processing technology on the work piece continuously, memory, parameter set unit, display and running parameter detecting unit that the related work parameter of servo drive is detected in real time; Said parameter set unit, display and running parameter detecting unit all join with controller; Automatic tool changer and servo drive are controlled by controller and the two all joins with controller; Said servo drive is in transmission connection through transmission mechanism and said knife rest and cutter; Said machine body is provided with the moving guide rail one that supplies said knife rest to move around; It is characterized in that: said tool storage storehouse is installed on the said machine body through moving vehicle frame; Move vehicle frame and driven by mobile driving mechanism, said mobile driving mechanism is controlled by controller and itself and controller join; Said mobile bottom of frame is equipped with the mounting seat that can promote up and down and turn to automatically, and said mounting seat is joined through transmission device and base drive unit, and said base drive unit is controlled by controller and itself and controller join; Said machine body is provided with the moving guide rail two that supplies mounting seat to move forward and backward, and said mounting seat bottom is provided with and the corresponding Sliding Structures of said moving guide rail two structures.
Above-mentioned a kind of comprehensive numerical control machining center; It is characterized in that: said mounting seat comprises the horizontal base seat board and the steering spindle that is installed on the said horizontal base seat board and can carries out stretching up and down that supplies to move the vehicle frame installation, and said steering spindle is in transmission connection through transmission device and base drive unit; Said steering spindle bottom joins through bearing and said Sliding Structures.
Above-mentioned a kind of comprehensive numerical control machining center; It is characterized in that: said control system also comprises height sensor and the angular transducer that height and the steering angle to mounting seat detects in real time, and said height sensor and angular transducer all join with controller.
Above-mentioned a kind of comprehensive numerical control machining center; It is characterized in that: said control system also comprises the automatic order module that position detection unit that the movement position to mounting seat detects in real time and the processing sequence table that the process sequence of multiple processing technology is carried out in real time adjustment automatically and tackled in the memory mutually stored according to the far and near order of Working position upgrade synchronously, and said position detection unit is all joined with controller with order module automatically.
Above-mentioned a kind of comprehensive numerical control machining center is characterized in that: said control system comprises that also the preferential machining control button and the processing sequence table that join with controller transfer button.
Above-mentioned a kind of comprehensive numerical control machining center is characterized in that: said control system also comprises the wireless communication module that joins with controller, and said controller carries out two-way communication through wireless communication module and upper monitoring machine.
Above-mentioned a kind of comprehensive numerical control machining center; It is characterized in that: said control system also comprises the remote controller that joins with wireless communication mode and controller, and said preferential machining control button and processing sequence table are transferred button and all be laid on the said control of remote controller panel.
Above-mentioned a kind of comprehensive numerical control machining center, it is characterized in that: said parameter set unit and display are integrated into touching display screen.
The present invention compared with prior art has the following advantages:
1, reasonable in design, cost is low and install to lay convenient.
2, the simple and easy-to-connect of circuit.
3, use simple to operate, intelligent degree height and display effect directly perceived.
4, be provided with the mobile vehicle frame that the tool storage storehouse is transferred; Thereby can tool storage storehouse and said knife rest and cutter be transplanted on next machining area simultaneously or the tool storage storehouse is transplanted on next machining area prior to said knife rest and cutter; Realize when the tool storage storehouse is transplanted on next machining area; Can directly start automatic tool changer and in said tool storage storehouse, carry out tool changing, thereby improve the working (machining) efficiency of numerical control machining center greatly.In the actual use simultaneously; Through position detection unit, height sensor and angular transducer to the height that moves vehicle frame, turn to movement position and detect in real time; And with testing result synchronous driving to upper monitoring equipment; Thereby can really realize no worker monitor, and also can effectively guarantee the incoherence that is connected between each road manufacturing procedure of numerical control machining center significantly to improve working (machining) efficiency and tool-changing speed.
5, result of use is good, working (machining) efficiency is high and practical value is high; Can carry out the Automatic Optimal adjustment according to the far and near order of machining area to the processing sequence of a plurality of machining areas of numerical control machining center automatically; Has tangible economic benefit; The present invention realizes to far away a plurality of machining areas being carried out the purpose of processing successively near through automatic order module specifically, thereby can increase substantially the working (machining) efficiency of lathe, has saved moving back and forth the time of knife rest; Simultaneously also save resource, reduced processing cost.
6, very convenient to the interim adjustment of Machine-Tool Control scheme; Only needing will to need the machining information of machining area to be added in the taskbar through parameter set unit gets final product; Controller can carry out the Automatic Optimal adjustment to the control scheme after changing through automatic order module afterwards; And it is tackle the processing sequence table mutually and upgrade automatically, thereby very easy to use.
7, widely applicable, popularizing application prospect is extensive, can effectively promote in the numerical control machining center that is suitable for to other field.
In sum; The present invention is reasonable in design, easy-to-connect, use is easy and simple to handle and machining accuracy is high, intelligent degree is high, can solve effectively that linking between existing existing each road manufacturing procedure of numerical control machining center is discontinuous, working (machining) efficiency is lower, tool-changing speed is slow, can not really realize number of drawbacks and deficiencies such as unattended.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Fig. 1 is a schematic block circuit diagram of the present invention.
Description of reference numerals:
The 1-automatic tool changer; The 2-servo drive; 3-controls system;
The 3-1-controller; The 3-2-parameter set unit; The 3-3-display;
3-4-running parameter detecting unit; The 3-5-position detection unit; The 3-6-memory;
The automatic order module of 3-7-; The preferential machining control 3-9-processing sequence of 3-8-table is transferred
Button; Get button;
The 3-10-wireless communication module; 4-upper monitoring machine; 5-moves vehicle frame;
6-moves driving mechanism; The 7-mounting seat; 8-base drive unit;
The 9-height sensor; The 10-angular transducer.
The specific embodiment
As shown in Figure 1, the present invention includes machine body, be installed in knife rest on the said machine body, be laid on the said machine body and deposit the polytype cutter the tool storage storehouse, be installed in cutter and automatic tool changer 1 on the said knife rest, servo drive 2 that said knife rest and cutter are driven and be laid in the control system 3 on the said machine body.Said control system 3 comprises according to the processing scheme of design in advance and controls said cutter to the controller 3-1 that carries out multiple processing technology on the work piece continuously, memory 3-6, parameter set unit 3-2, display 3-3 and running parameter detecting unit 3-4 that the related work parameter of servo drive 2 is detected in real time; Said parameter set unit 3-2, display 3-3 and running parameter detecting unit 3-4 all join with controller 3-1; Automatic tool changer 1 controls by controller 3-1 with servo drive 2 and the two all joins with controller 3-1; Said servo drive 2 is in transmission connection through transmission mechanism and said knife rest and cutter, and said machine body is provided with the moving guide rail one that supplies said knife rest to move around.Said tool storage storehouse is installed on the said machine body through moving vehicle frame 5, moves vehicle frame 5 and is driven by mobile driving mechanism 6, and said mobile driving mechanism 6 is controlled by controller 3-1 and itself and controller 3-1 join.Said mobile vehicle frame 5 bottoms are equipped with the mounting seat 7 that can promote up and down and turn to automatically; Said mounting seat 7 is joined through transmission device and base drive unit 8, and said base drive unit 8 is controlled by controller 3-1 and itself and controller 3-1 join.During actual the use, promote up and down and turn to through base drive unit 8 drive installation bases 7.Said machine body is provided with the moving guide rail two that supplies mounting seat 7 to move forward and backward, and said mounting seat 7 bottoms are provided with and the corresponding Sliding Structures of said moving guide rail two structures.
In the present embodiment, said mounting seat 7 comprises the horizontal base seat board and the steering spindle that is installed on the said horizontal base seat board and can carries out stretching up and down that supplies to move vehicle frame 5 installations, and said steering spindle is in transmission connection through transmission device and base drive unit 8.Said steering spindle bottom joins through bearing and said Sliding Structures.
Simultaneously, said control system 3 also comprises the height sensor 9 and angular transducer 10 that height and the steering angle to mounting seat 7 detects in real time, and said height sensor 9 all joins with controller 3-1 with angular transducer 10.Said control system 3 also comprises position detection unit 3-5 that the movement position to mounting seat 7 detects in real time and according to the far and near order of Working position the process sequence of multiple processing technology carried out in real time adjustment automatically and tackle the automatic order module 3-7 that the processing sequence table stored in the memory 3-6 upgrades synchronously mutually, and said position detection unit 3-5 and order module 3-7 automatically all join with controller 3-1.
Said control system 3 comprises that also the preferential machining control button 3-8 and the processing sequence table that join with controller 3-1 transfer button 3-9.In the present embodiment, said control system 3 also comprises the remote controller that joins with wireless communication mode and controller 3-1, and said preferential machining control button 3-8 and processing sequence table are transferred button 3-9 and all be laid on the said control of remote controller panel.
Simultaneously, said control system 3 also comprises the wireless communication module 3-10 that joins with controller 3-1, and said controller 3-1 carries out two-way communication through wireless communication module 3-10 and upper monitoring machine 4.In the present embodiment, said parameter set unit 3-2 and display 3-3 are integrated into touching display screen.
In the actual use, after the processing technology of a certain machining area was accomplished, servo drive 2 was transferred to said knife rest and cutter in next machining area process through moving guide rail one; Said tool storage storehouse is transferred to next machining area synchronously through moving vehicle frame 5 (specifically being to utilize mounting seat 7 and moving guide rail two); Can tool storage storehouse and said knife rest and cutter be transplanted on next machining area simultaneously or the tool storage storehouse is transplanted on next machining area prior to said knife rest and cutter like this; Realize when the tool storage storehouse is transplanted on next machining area; Can directly start automatic tool changer 1 and in said tool storage storehouse, carry out tool changing, thereby improve the working (machining) efficiency of numerical control machining center greatly.
In addition; In the actual use; The processing sequence table that according to the far and near order of Working position the process sequence of multiple processing technology is carried out in real time adjustment automatically and tackle controller 3-1 mutually through the automatic order module 3-7 that joins with controller 3-1 upgrades synchronously; Said controller 3-1 again according to the processing sequence table after the real-time update and to through servo drive 2 is controlled realization from closely to far a plurality of machining areas being carried out the purpose of processing successively, thereby can increase substantially the working (machining) efficiency of numerical control machining center, saved moving back and forth the time of said knife rest; Simultaneously also save resource, reduced processing cost.And under the normal condition; When said automatic order module 3-7 sorts automatically; All the positional information (being the positional information that position detecting unit 3-5 is detected at this moment) with current institute machining area is a starting point, and according to the far and near order of Working position the process sequence of a plurality of machining areas is adjusted again automatically.
When needs add the processing tasks of one or more machining areas; Then need the relevant information of machining area through the touching display screen input; And deposit current task list in; Automatically order module 3-7 can be a starting point with the positional information of current institute machining area just afterwards, and according to the far and near order of Working position the process sequence of a plurality of machining areas is adjusted again automatically, and synchronously the processing sequence table is upgraded automatically.
When needs add man-hour in advance to some machining areas; Then only need this machining area to be accessed through touching display screen; And after pressing preferential machining control button 3-8; Then can the manufacturing procedure of this machining area be promoted to the next bit of current machining area forward, and synchronously said processing sequence table be upgraded automatically; After the processing sequence table upgrades automatically; Automatically order module 3-7 is a starting point with the Working position of this preferential machining area of processing again; And the far and near order according to Working position is adjusted the process sequence of a plurality of machining areas again automatically, and synchronously the processing sequence table is upgraded automatically.
In the actual use; Can transfer button 3-9 through operation processing sequence table and transfer the processing sequence table under the work at present state; Intuitively understand to treat machining area information, also can residue be estimated process time simultaneously according to the quantity in zone to be processed and position relation etc.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection domain of technical scheme of the present invention.
Claims (8)
1. comprehensive numerical control machining center; Comprise machine body, be installed in knife rest on the said machine body, be laid on the said machine body and deposit the polytype cutter the tool storage storehouse, be installed in cutter and automatic tool changer (1) on the said knife rest, servo drive (2) that said knife rest and cutter are driven and be laid in the control system (3) on the said machine body; Said control system (3) comprises according to the processing scheme of design in advance and controls said cutter to the controller (3-1) that carries out multiple processing technology on the work piece continuously, memory (3-6), parameter set unit (3-2), display (3-3) and running parameter detecting unit (3-4) that the related work parameter of servo drive (2) is detected in real time; Said parameter set unit (3-2), display (3-3) and running parameter detecting unit (3-4) all join with controller (3-1); Automatic tool changer (1) and servo drive (2) are controlled by controller (3-1) and the two all joins with controller (3-1); Said servo drive (2) is in transmission connection through transmission mechanism and said knife rest and cutter; Said machine body is provided with the moving guide rail one that supplies said knife rest to move around; It is characterized in that: said tool storage storehouse is installed on the said machine body through moving vehicle frame (5); Move vehicle frame (5) and driven by mobile driving mechanism (6), said mobile driving mechanism (6) is controlled by controller (3-1) and itself and controller (3-1) join; Said mobile vehicle frame (5) bottom is equipped with the mounting seat (7) that can promote up and down and turn to automatically; Said mounting seat (7) is joined through transmission device and base drive unit (8), and said base drive unit (8) is controlled by controller (3-1) and itself and controller (3-1) join; Said machine body is provided with the moving guide rail two that supplies mounting seat (7) to move forward and backward, and said mounting seat (7) bottom is provided with and the corresponding Sliding Structures of said moving guide rail two structures.
2. according to the described a kind of comprehensive numerical control machining center of claim 1; It is characterized in that: said mounting seat (7) comprises the horizontal base seat board and the steering spindle that is installed on the said horizontal base seat board and can carries out stretching up and down that supplies to move vehicle frame (5) installation, and said steering spindle is in transmission connection through transmission device and base drive unit (8); Said steering spindle bottom joins through bearing and said Sliding Structures.
3. according to claim 1 or 2 described a kind of comprehensive numerical control machining centers; It is characterized in that: said control system (3) also comprises height sensor (9) and the angular transducer (10) that the height of mounting seat (7) and steering angle are detected in real time, and said height sensor (9) and angular transducer (10) all join with controller (3-1).
4. according to claim 1 or 2 described a kind of comprehensive numerical control machining centers; It is characterized in that: said control system (3) also comprises position detection unit (3-5) that the movement position to mounting seat (7) detects in real time and according to the far and near order of Working position the process sequence of multiple processing technology is carried out in real time adjustment automatically and tackle the automatic order module (3-7) that the processing sequence table stored in the memory (3-6) upgrades synchronously mutually that said position detection unit (3-5) is all joined with controller (3-1) with automatic order module (3-7).
5. according to claim 1 or 2 described a kind of comprehensive numerical control machining centers, it is characterized in that: said control system (3) also comprises and controller (3-1) joins preferential machining control button (3-8) and processing sequence table are transferred button (3-9).
6. according to claim 1 or 2 described a kind of comprehensive numerical control machining centers; It is characterized in that: said control system (3) also comprises the wireless communication module (3-10) that joins with controller (3-1), and said controller (3-1) carries out two-way communication through wireless communication module (3-10) and upper monitoring machine (4).
7. according to the described a kind of comprehensive numerical control machining center of claim 5; It is characterized in that: said control system (3) also comprises the remote controller that joins with wireless communication mode and controller (3-1), and said preferential machining control button (3-8) and processing sequence table are transferred button (3-9) and all be laid on the said control of remote controller panel.
8. according to claim 1 or 2 described a kind of comprehensive numerical control machining centers, it is characterized in that: said parameter set unit (3-2) and display (3-3) are integrated into touching display screen.
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| CN 201010510770 CN102452023A (en) | 2010-10-19 | 2010-10-19 | Omnibearing numerical control machining center |
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| CN 201010510770 CN102452023A (en) | 2010-10-19 | 2010-10-19 | Omnibearing numerical control machining center |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103801973A (en) * | 2012-11-09 | 2014-05-21 | 沈阳高精数控技术有限公司 | Optimized control method of servo motor based on servo tool rest controller |
| CN104015104A (en) * | 2014-06-23 | 2014-09-03 | 苏州博众精工科技有限公司 | Automatic mechanical hand machining device |
| CN104070415A (en) * | 2014-06-19 | 2014-10-01 | 成都飞机工业（集团）有限责任公司 | Machine tool linkage error alarming device |
| CN105068172A (en) * | 2015-08-26 | 2015-11-18 | 任大伏 | Light guide plate processing apparatus with multiple input devices |
| CN105081873A (en) * | 2015-09-15 | 2015-11-25 | 芜湖日升重型机床有限公司 | Part machining system of numerically controlled machine tool |
| CN105204434A (en) * | 2015-09-15 | 2015-12-30 | 芜湖日升重型机床有限公司 | Informatization measurement and control system for numerical control machine tool |
| CN105658375A (en) * | 2013-10-18 | 2016-06-08 | 富士机械制造株式会社 | Processing machine line |
| CN105750971A (en) * | 2016-05-10 | 2016-07-13 | 苏州新代数控设备有限公司 | Numerical control system with cutter changing function and numerical control method of numerical control system |
| CN108069588A (en) * | 2016-11-18 | 2018-05-25 | 天津津赫深科技发展有限公司 | A kind of flexible knife rest equipment of Numeric Control Technology service |
| CN108746733A (en) * | 2018-05-30 | 2018-11-06 | 中国航发动力股份有限公司 | A kind of aero-engine diskware hole inner wall surface integrality machining process monitoring method |
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2010
- 2010-10-19 CN CN 201010510770 patent/CN102452023A/en active Pending
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103801973A (en) * | 2012-11-09 | 2014-05-21 | 沈阳高精数控技术有限公司 | Optimized control method of servo motor based on servo tool rest controller |
| CN103801973B (en) * | 2012-11-09 | 2016-12-21 | 沈阳高精数控智能技术股份有限公司 | The optimal control method of servomotor based on servo saddle controller |
| CN105658375A (en) * | 2013-10-18 | 2016-06-08 | 富士机械制造株式会社 | Processing machine line |
| CN105658375B (en) * | 2013-10-18 | 2019-03-29 | 株式会社富士 | Machine tooling line |
| CN104070415A (en) * | 2014-06-19 | 2014-10-01 | 成都飞机工业（集团）有限责任公司 | Machine tool linkage error alarming device |
| CN104015104A (en) * | 2014-06-23 | 2014-09-03 | 苏州博众精工科技有限公司 | Automatic mechanical hand machining device |
| CN105068172A (en) * | 2015-08-26 | 2015-11-18 | 任大伏 | Light guide plate processing apparatus with multiple input devices |
| CN105204434A (en) * | 2015-09-15 | 2015-12-30 | 芜湖日升重型机床有限公司 | Informatization measurement and control system for numerical control machine tool |
| CN105081873A (en) * | 2015-09-15 | 2015-11-25 | 芜湖日升重型机床有限公司 | Part machining system of numerically controlled machine tool |
| CN105750971A (en) * | 2016-05-10 | 2016-07-13 | 苏州新代数控设备有限公司 | Numerical control system with cutter changing function and numerical control method of numerical control system |
| CN105750971B (en) * | 2016-05-10 | 2018-03-20 | 苏州新代数控设备有限公司 | Numerical control system and its numerical control method with tool changing function |
| CN108069588A (en) * | 2016-11-18 | 2018-05-25 | 天津津赫深科技发展有限公司 | A kind of flexible knife rest equipment of Numeric Control Technology service |
| CN108746733A (en) * | 2018-05-30 | 2018-11-06 | 中国航发动力股份有限公司 | A kind of aero-engine diskware hole inner wall surface integrality machining process monitoring method |
| CN108746733B (en) * | 2018-05-30 | 2019-09-24 | 中国航发动力股份有限公司 | A kind of aero-engine diskware hole inner wall surface integrality machining process monitoring method |
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Application publication date: 20120516 |