CN102442012B - Three-dimensional vortex extruding machine - Google Patents
Three-dimensional vortex extruding machine Download PDFInfo
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- CN102442012B CN102442012B CN201110321519.6A CN201110321519A CN102442012B CN 102442012 B CN102442012 B CN 102442012B CN 201110321519 A CN201110321519 A CN 201110321519A CN 102442012 B CN102442012 B CN 102442012B
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Abstract
A kind of novel, efficient, powerful mealy solid particle continuous extruder.Comprise main auxiliary machine two parts composition, or independent extension set.Wherein arrange the multiple tracks blade of continuous rotation vertically in main frame (cylindrical shell), blade and center main axostylus axostyle or border cylindrical shell respectively form two kinds of three-dimensional vortex leaf roads.Principal character: three-dimensional vortex leaf road has and meets fluid dynamic structure, blade radius is arrogantlyly and littlely at radial direction, hoop, axially, under the conditions such as each all linear, angle, border, form compound, multinomial, continuous print can control the varied configurations of (qualitative, quantitative design), its form has three-dimensional vortex, two-dimentional vortex, one dimension spiral, is referred to as " three-dimensional vortex blade ".Under External Force Acting, under three-dimensional vortex blade and Gravitative Loads, produce three-dimensional vortex power, boundary force is minimum, and central force is maximum, increases mealy solid particle mass density gradually, until extruding becomes large-scale building material.Have reasonable stress, structure is appropriate, avoids improper resistance, has efficient, energy-conservation, low-carbon (LC), safety, quantity-produced good effect.Also the extruding demand of other field mealy solid particle is suitable for.At home and abroad its function in market, energy-conservation, cost performance etc. occupy leading position in like product, and its classical type is difficult to be surmounted for the moment.
Description
Technical field: the present invention relates to a kind of continuous extruder.Be the machinery that mealy solid particle vortex is squeezed into large-scale, continuous, special-shaped building material mainly for fluid media (medium).
Technical background: China just proposed Development of Novel building materials before three more than ten years, carried out wall reform energetically.After this, many " unburned " based on the waste materials such as flyash, spoil, slag, diatomite, string (wall, plate, watt, brick) New Building Materials product is emerged in large numbers in various places, promote the development of wall reform and building material, promote the sustainable development of energy-saving and emission-reduction and environmental protection.But these building materials are by the restriction of process equipment, the defects such as production technology still extensive, backward in technique, energy resource consumption is large, effect is low, unfavorable big machinery construction.The twin (double) screw extruder having Germany, the U.S. and China imitated popular at present, because working mechanism is not in full conformity with principle of hydrodynamics, construct unreasonable, fluid media (medium) motion not smooth, stressed complexity, improper resistance is large, power loss is large, involve great expense, wherein main engine power consumption is all at more than 120kw, and the market price is at about 1,000 ten thousand yuan; Also have such as piston type, screw expeller etc., there is congenital working mechanism and structure defect, production stability is poor.These extrusion equipments above-mentioned are difficult to popularize in an all-round way, suddenly wait to reform.
At present only, domestic and international many enterprises, research institution carries out the development and investigation of large-size extruder, all fails breakthrough to deal carefully with fluid media (medium), in the problem of " in three-dimensional vortex space polytomy variable element combinations ".Therefore, the reasonable manufacture of large-size extruder is global problem, is also that building leads the city bright spot of investment both at home and abroad.
Summary of the invention: the present invention utilizes new (B-R) mathematics theory of mechanics created, rationally solves the combination problem of fluid media (medium) complicated pluralism variable continuously at the volley, also claims " three-dimensional vortex " problem.Be mealy solid particle (raw materials of New Building Materials) for fluid media (medium) be object, propose " three-dimensional vortex extruding machine ", to adapt to the plant equipment of producing continuous, large-scale, special-shaped wallboard.
The above-mentioned technical purpose of this development is mainly by the following technical programs:
A kind of three-dimensional vortex extruding machine.Form a complete machine by main auxiliary machine two parts, or extension set is used alone.
Main frame: include the long tubular shell of taper and spindle rod, the respectively continuous volution blade with three-dimensional, form the three-dimensional vortex space, leafy road of two types.Principal character: blade radius arrogantlyly and littlely, the conditions such as linear on respective three-dimensional, angle (non-linear), border, form compound, multinomial, continuous print can control the structure's variable of (qualitative, quantitative design), its form has: three-dimensional vortex blade, two-dimentional volution blade, one dimension helical blade, is referred to as " three-dimensional vortex blade ".Under External Force Acting, spindle rod or tubular shell drive three-dimensional vortex blade rotary, blade promotes to advance to mealy solid particle (raw materials of New Building Materials) vertically, little with boundary force, the large mode of central force implements extruding, increase mass density gradually and reach forming requirements, to blade end minor diameter place, connecting mold is extruded.
As preferably, three-dimensional vortex leaf characteristic, is in the long cylindrical shell of taper, the change of blade, is present in " on three dimensions linear direction (X, Y; Z); add that (profile (a); pitch (b); the number of blade (c), the polytomy variable of periodicity (d) etc. have and meet fluid dynamic structure for respective three-dimensional vortex angle (φ rotate to, ψ to, θ cycle to) and boundary condition.That is: three-dimensional vortex blade is in radial direction, hoop, axially there are respective compound, multinomial, the variable quantity that can control (design) continuously, form has three-dimensional vortex (xyz, θ φ ψ), two-dimentional vortex (xyz, θ φ), one dimension vortex (xyz, θ) (namely now claiming helical blade), the blade of these tool continuous rotations is referred to as " three-dimensional vortex blade ".
During work, mealy solid particle, in the mixing of subsidiary engine liquid feeding, by the active vertical or level of leading the way of subsidiary engine to entering main frame cylindrical shell, starting rear blade and rotating and produce three-dimensional vortex extruding force, realizing the object shaping to building materials material extruding.
Subsidiary engine: be placed in main frame front end, comprise the vertical cylindrical shell of uncovered funnel-form, spindle rod, cross horizontally rotates axostylus axostyle, and trunnion axis pole length exceedes cylindrical shell, and end suspended on multiple walking small machine, at cylindrical shell external gear track travel, drives spindle rod and blade rotation.In addition spindle rod is separately connected to the blade of twice minor axis line-spacing, is respectively and turns over rotating vane and press down rotating vane.
As preferably, subsidiary engine structure principal character, hopper centre is provided with vertical major bar, and spindle rod is provided with three duct devices.There is the cross waling stripe crossing over cylindrical shell maximum radius at one, cylindrical shell open topped place, and waling stripe end has walking small machine, with the power that cylindrical shell boundary is minimum, produces maximum turning moment; Two, have in the middle part of cylindrical shell minor axis stroke on turn over three-dimensional vortex blade; Its three, what have minor axis stroke in cylindrical shell bottom presses down three-dimensional vortex blade.
During work, (by factory formula) mealy solid particle (raw material) and liquid enter uncovered funnel, planche cross shape connecting rod turns over volution blade and rotates on driving, add raw material Gravitative Loads, spin upside down and be fully mixed into bottom, press down volution blade and rotate generation pre-extrusion power, discharge mixing air, increase quality packing, finally seal active leading the way by funnel bottom and enter main frame.
The good effect of the present invention's " three-dimensional vortex extruding machine " is:
1, the manufacture of three-dimensional vortex blade, have and meet hydrodynamics rule, scientifically process (qualitative, quantitative design) three-dimensional vortex blade, at radial direction, hoop, compound axially, multinomial, continuous print variable quantity and structure, have boundary resistance minimum, central shaft is to the maximum advanced working mechanism of extruding force, avoid improper resistance, power consumption is minimum, tool high stability, both effectiveness, high continuity and can control (design) property, and favourable safety makes and produces.
2, the Contoured squeeze equipment of the maximization of building material, standardization, serialization is solved.Reliable operation, cheap, save the energy, compared with the twin (double) screw extruder of same scale, only main frame power consumption saving reaches more than 40 ~ 70%.
3, adaptive surface is wide, is one of key project of the energy-saving and emission-reduction of building trade.Except being mainly used in building material, also can change structure, size, material, the scale of body as required, be suitable for the extruding demand that other field mealy solid particle is raw material, as medicine, food processing, chemical fertilizer, feed, chemical industry, plastics ... Deng extrusion process.At home and abroad its function in market, energy-conservation, cost performance etc. occupy leading position in like product, and its classical type is difficult to be surmounted for the moment.
Accompanying drawing explanation
Fig. 1, subsidiary engine organigram
Fig. 2, main frame three-dimensional vortex blade (axonia) organigram
Fig. 3, main frame three-dimensional vortex blade (without spindle-type) organigram
Fig. 4, three-dimensional vortex blade (axonia) exploded view
Fig. 5, three-dimensional vortex blade (axonia) cross-section structure schematic diagram
Fig. 6, three-dimensional vortex blade (without spindle-type) cross-section structure schematic diagram
Fig. 7, main auxiliary machine of the present invention (horizontal device axonia) device schematic diagram
Fig. 8, main auxiliary machine of the present invention (vertical means axonia) device schematic diagram
Fig. 9, main auxiliary machine of the present invention (vertical means is without spindle-type) device schematic diagram
Figure 10, main auxiliary machine of the present invention (horizontal device is without spindle-type) device schematic diagram
Wherein label: 1, uncovered funnel shaped vertical cylindrical shell, 2, subsidiary engine spindle rod, 3, cross waling stripe, 4, movable motor, 5, movable motor gear, 6, cylindrical shell external gear, 7, on turn over volution blade, 8, press down volution blade, 9, funnel bottom sealing is active leads the way, and 10, be dry mixed feedstock transportation pipeline, 11, bell translucent cover, 12, distributing pipe line, 13, main frame variable-frequency motor, 14, gearbox, 15, travelling gear, 16 main frame connectors, 17, three-dimensional vortex blade (axonia), 18, main frame axostylus axostyle, 19, blade outer profile shape, 20, blade end synchronous rolling screen drum cover, 21, mould, 22, sheet forming conveying roll shaft, 23, fuselage support, 24, main machine body (axonia), 25, main motor (vertical means axonia), 26, initiatively travelling gear, 27 slave drive gears, 28 horizontally rotate connecting rod, and 29, vertical means axonia stack shell, 30, main exhaust device, 31, the horizontal stand (vertical means is without spindle-type) of stack shell load-bearing, 32, stack shell horizontally rotates scroll wheel, and 33, active and moving gear, 34, variable-frequency motor (multiple), 35, stack shell exhaust apparatus, 36, vertical means rotates shaftless type tube body, and 37, three-dimensional vortex blade (without spindle-type), 38, stack shell horizontal support support (containing rolling bearing), 39, blade end synchronous axial system screen jacket cylinder, 40, main frame bends active leading the way, and 41, mould, 42 stack shells are led the way with level and are connected, and 43, main frame (horizontal device is without spindle-type) stack shell bends active leading the way, 44, the rotating fuselage of level, 45, horizontal stack shell moving runner, 46, moving runner support, 47, initiatively, driven gear, 48, variable-frequency motor, 49, the active jockey in stack shell end, 50, blade end synchronous axial system screen jacket cylinder, 51 moulds, 52, stack shell and level are led the way active connection.
Specific embodiment:
Below by embodiment, and by reference to the accompanying drawings technical scheme of the present invention is further described in detail.
The working mechanism of three-dimensional vortex extruding machine adopts main frame (extruding, shaping) to form with subsidiary engine (mix, be vented) two parts.Main and auxiliaries has the installation of various ways to combine.
The working mechanism (shown in Fig. 1) of embodiment 1, three-dimensional vortex extruding machine subsidiary engine, described subsidiary engine is by uncovered funnel shaped vertical cylindrical shell 1, the subsidiary engine spindle rod 2 of center, the cross waling stripe 3 that spindle rod top connects, waling stripe tail end connects movable motor 4, the walking gear 5 of movable motor, the cylindrical shell external gear 6 agreed with walking gear, in spindle rod, part device has in short stroke and turns over volution blade 7, spindle rod lower device has short stroke to press down volution blade 8, and the sealing of funnel bottom device is active leads the way 9.In addition, with being dry mixed feedstock transportation pipeline 10, bell translucent cover 11, distributing pipe line 12.
After startup, movable motor 4 agrees with walking by walking gear 5 at cylindrical shell external gear, cross waling stripe is driven to rotate 3, then be with moving axis owner axostylus axostyle 2 and on turn over volution blade 7, press down the rotation of volution blade 8, the raw material of mixing enters the vertical cylindrical shell 1 of infundibulate, therebetween by sparge pipe road junction quantative water supply through conveyance conduit 10.Raw material turns over blade 7 driven rotary and deadweight drop upper, fully mixes, wherein through wet feed material that water is mixed, rely on deadweight to sink, enter the three dimensions pre-extrusion pressing down volution blade 8 and form, automatic vent, increase quality packing, being led the way by funnel sealing 9 enters main frame.
Embodiment 2: the working mechanism (shown in Fig. 7) of three-dimensional vortex extruding machine main frame (horizontal device axonia).Described main frame includes the cylindrical shell fuselage 24 of horizontal device (or being less than inclination angle, π/4) radius change, device has main frame variable-frequency motor 13, gearbox 14, travelling gear 15, seals active 9 main frames be connected uncovered 16 of leading the way with subsidiary engine, three-dimensional vortex blade (axonia) 17, main frame spindle rod 18, the profile shape 19 of blade radial radius change, blade end is arranged and blade synchronization drum screen jacket casing 20, mould 21.
As preferably, main frame (horizontal device axonia) principal character is at the cylindrical shell 24 having radius (large → little) to change, blade axis, radial direction, hoop, on except straight line change except, also all respectively there is compound, multinomial, continuous print nonlinear change constructs, and is referred to as three-dimensional vortex blade 17, axonia main frame spindle rod 18, blade and spindle rod are connected to form three-dimensional vortex Ye Dao space.
During work, mealy solid particle by subsidiary engine lead the way 9 and main frame connector 16 enter main frame three-dimensional vortex Ye Dao space.After startup, External Force Acting is on mobile jib axle, drive mobile jib axle and three-dimensional vortex blade rotation, blade imposes three-dimensional vortex power to mealy solid particle, and advance side is to material extruding vertically, and the distribution of its active force is that the little central force of boundary force is large along radial direction, density increases gradually, reach extruded requirement, extrude the bulk air bolus 20 of mixing finally by screen drum cover, finally enter the building material (wall, plate, watt, parts) that mould 21 becomes the abnormity of Large Scale and Continuous.
Embodiment 3: the working mechanism (shown in Fig. 8) of three-dimensional vortex extruding machine main frame (vertical means axonia).Described main frame (vertical means type), includes vertical stack shell 29, main frame variable-frequency motor 25, initiatively travelling gear 26, slave drive gear 27, horizontally rotates connecting rod 28, three-dimensional vortex blade 17, main frame axostylus axostyle 18, main frame blade outer margin contour and build 19, blade end synchronous rolling screen drum cover 20, mould 21, main exhaust device 30, sheet forming transports roller device 22.
As preferably, main frame (vertical means axonia) principal character: blade 17 is connected with spindle rod 18, form three-dimensional vortex leaf road (space), fuselage is that vertical means is connected with subsidiary engine funnel bottom direct (or arbor line parallel).Back side direction mounted motor 25, initiatively travelling gear 26, slave drive gear 27 transmits revolving force, and drive waling stripe 28, spindle rod 18 and three-dimensional vortex blade 17 rotate.
During work, mealy solid particle is after subsidiary engine wet mixing, and pressing down volution blade 8 and conducting oneself with dignity by funnel, enters host port.External force (small machine) is by main, slave drive gear 26, 27 and waling stripe rotate 28, three-dimensional vortex blade 17 and main frame axostylus axostyle 18 is driven to rotate, raw material bears three-dimensional vortex blade pinches power and Gravitative Loads, downward pre-extrusion exhaust, the large air bolus that may be mixed into is extruded through screen jacket cylinder 20, mass density increases gradually and reaches extruded requirement, enter main frame to bend sealing and lead the way 29, raw material transfers level to by plumbness, enter mould 21, extruding becomes the building material (wall of large-scale continuous print abnormity, plate, watt, parts).
Embodiment 4: the working mechanism (shown in Fig. 9) of three-dimensional vortex extruding machine (vertical means is without spindle-type).Described main frame (vertical means is without spindle-type) comprises vertical rotating stack shell support bracket 31, stack shell horizontally rotates scroll wheel 32, driving and driven gear 33, variable-frequency motor (multiple) 34, stack shell exhaust apparatus 35, the stack shell 36 rotated, three-dimensional vortex blade (shaftless) 37, stack shell horizontal support support (containing rolling bearing) 38, blade end synchronous axial system screen jacket cylinder 39, main frame sealing is bending leads the way 40, mould 41, and stack shell is connected and exhaust apparatus 42 with subsidiary engine funnel.
As preferably, main frame principal character: three-dimensional vortex blade 37 is connected (without spindle-type) with rotation barrel shell 36 and forms three-dimensional vortex Ye Dao space.Main and auxiliaries two arbor line is parallel or directly connects.
During work, after mealy solid particle turns over blade 7 wet mixing on subsidiary engine, pressing down volution blade 8 and certainly reentering (vertical means is without spindle-type) host port by funnel.External force (bottom small machine) is by active, slave drive gear 33, the horizontal stand 31 of stack shell load-bearing rotates, (without spindle-type) stack shell is driven to rotate 36, and the three-dimensional vortex blade 37 (without spindle-type) connected rotates, mealy solid particle is under three-dimensional vortex extruding force and Gravitative Loads, downward extruding, its mass density increases gradually, the bulk air bolus be mixed into is extruded through screen jacket cylinder 20, until reach extruded requirement, finally enter that the bending sealing of main frame is active leads the way 40, level is changed into by plumbness, enter mould 41, extruding becomes large-scale, continuous print, building material (the wall of abnormity, plate, watt, parts).
Embodiment 5: the working mechanism (shown in Figure 10) of three-dimensional vortex extruding machine (horizontal device is without spindle-type).Described main frame (horizontal device is without spindle-type) comprises subsidiary engine funnel and is connected 43 with bending the leading the way of main frame (horizontal device is without spindle-type), the fuselage 44 horizontally rotated, horizontal stack shell twice moving runner 45, moving runner support 46, initiatively, driven gear 47, variable-frequency motor 48, three-dimensional vortex blade (without spindle-type) 49, blade end synchronous axial system screen jacket cylinder 50, mould 51, stack shell is actively connected 43 with leading the way, and stack shell and sealing are led the way and be actively connected 52.
As preferably, main frame principal character: three-dimensional vortex blade 37 with rotate (without spindle-type) cylindrical shell 44 and connect to form three-dimensional vortex Ye Dao space.Subsidiary engine and main frame (without spindle-type) two arbor line to be actively connected in vertical each other, and horizontal main frame to be placed on twice moving runner 45.
During work, after mealy solid particle turns over blade 7 wet mixing on subsidiary engine, by funnel press down volution blade 8 and deadweight enters the active jockey 49 of stack shell of main frame (horizontal device is without spindle-type) 44 port by bending connection 43 of leading the way, when bottom horizontal stack shell, small machine 48 starts, by active, slave drive gear 47, rotate horizontal cylinder fuselage 44, and three-dimensional vortex blade (without spindle-type) 37, mealy solid particle extrudes to blade end in three-dimensional vortex extruding force, its mass density increases gradually, the large air bolus be mixed into is extruded through trundle screen sleeve 50, until reach extruded requirement, lead the way through stack shell and sealing and be actively connected 52, enter mould 51, extruding becomes large-scale, continuous print, building material (the wall of abnormity, plate, watt, parts).
Claims (1)
1. a three-dimensional vortex extruding machine, is made up of main frame, subsidiary engine two parts, and main frame comprises the long tubular shell of taper, spindle rod and three-dimensional vortex blade, subsidiary engine is placed in main frame front end, subsidiary engine has uncovered funnel shaped vertical cylindrical shell, vertical body centre place has subsidiary engine spindle rod, subsidiary engine spindle rod top connects cross waling stripe, and waling stripe tail end connects movable motor, and movable motor connects walking gear, subsidiary engine also has the cylindrical shell external gear agreed with walking gear, in spindle rod, part device has in short stroke and turns over volution blade, and spindle rod lower device has short stroke to press down volution blade, and funnel shaped vertical cylinder body bottom device sealing is active leads the way, after startup, movable motor agrees with walking by walking gear at cylindrical shell external gear, cross waling stripe is driven to rotate, then drive subsidiary engine spindle rod and on turn over volution blade, press down the rotation of volution blade, the raw material of mixing enters the vertical cylindrical shell of infundibulate through conveyance conduit, therebetween by sparge pipe road junction quantative water supply, raw material turns over volution blade driven rotary and deadweight drop upper, fully mix, wherein through wet feed material that water is mixed, deadweight is relied on to sink, enter the three dimensions pre-extrusion pressing down volution blade composition, automatic vent, increase quality packing, main frame is entered via active the leading the way of sealing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110321519.6A CN102442012B (en) | 2011-10-11 | 2011-10-11 | Three-dimensional vortex extruding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110321519.6A CN102442012B (en) | 2011-10-11 | 2011-10-11 | Three-dimensional vortex extruding machine |
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| CN102442012A CN102442012A (en) | 2012-05-09 |
| CN102442012B true CN102442012B (en) | 2016-01-20 |
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| CN201110321519.6A Expired - Fee Related CN102442012B (en) | 2011-10-11 | 2011-10-11 | Three-dimensional vortex extruding machine |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104690999A (en) * | 2014-07-16 | 2015-06-10 | 深圳市鲜油宝健康科技有限公司 | Vertical solid and liquid separation device |
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| US5238633A (en) * | 1991-05-24 | 1993-08-24 | Duraplast Corporation | Method and apparatus for recycling plastic waste into a thin profile, mechanically reinforced board |
| CN2446498Y (en) * | 2000-03-17 | 2001-09-05 | 房兆俊 | Vane swirl generating body |
| CN2623448Y (en) * | 2003-04-29 | 2004-07-07 | 王新军 | Imitating handwork molding coal machine convenient for moving |
| CN1657693A (en) * | 2005-02-23 | 2005-08-24 | 李风宁 | Rotor of hydraulic pulper |
| CN101900122A (en) * | 2010-05-19 | 2010-12-01 | 汪一平 | Three-dimensional vortex pump |
| CN101929406A (en) * | 2010-09-02 | 2010-12-29 | 汪一平 | Vortex cold vacuum aircraft engine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2672584A1 (en) * | 2009-07-17 | 2011-01-17 | Murray J. Burke | Compression apparatus and method |
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- 2011-10-11 CN CN201110321519.6A patent/CN102442012B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5238633A (en) * | 1991-05-24 | 1993-08-24 | Duraplast Corporation | Method and apparatus for recycling plastic waste into a thin profile, mechanically reinforced board |
| CN2446498Y (en) * | 2000-03-17 | 2001-09-05 | 房兆俊 | Vane swirl generating body |
| CN2623448Y (en) * | 2003-04-29 | 2004-07-07 | 王新军 | Imitating handwork molding coal machine convenient for moving |
| CN1657693A (en) * | 2005-02-23 | 2005-08-24 | 李风宁 | Rotor of hydraulic pulper |
| CN101900122A (en) * | 2010-05-19 | 2010-12-01 | 汪一平 | Three-dimensional vortex pump |
| CN101929406A (en) * | 2010-09-02 | 2010-12-29 | 汪一平 | Vortex cold vacuum aircraft engine |
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