CN102440269A

CN102440269A - Automated cooked linear food production apparatus

Info

Publication number: CN102440269A
Application number: CN2011104079184A
Authority: CN
Inventors: 黑川恒夫
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-12-09
Filing date: 2011-12-09
Publication date: 2012-05-09
Anticipated expiration: 2031-12-09
Also published as: CN102440269B

Abstract

The invention discloses an automated cooked linear food production apparatus. The automated cooked linear food production apparatus comprises a feeder, a dough kneader, an extruder, a cooker, rolling devices, a cutter, a packager and a sterilizer which are sequentially connected; the feeder comprises a powder trough, a water trough and a natural material-adding-and-blending trough; the dough kneader is a decompression type mixer; the extruder is a screw type extruder, and is connected with the primary rolling device; the rolling rate of dough in the primary rolling device is 30 to 60 percent; two to ten layers of left and right rollers are arranged in the cooker, steam or other heat source is adopted as a heat source, the temperature is 20 DEG C to 70 DEG C, the humidity is 40 to 70 percent, the time is 30 to 60 minutes, and the cooker is connected with the secondary rolling device; the secondary rolling device presses a dough strip into required thickness, and sends the dough strip into the cutter, and the dough strip is cut according to set weight, then sent into the packager and packaged. The apparatus not only is applicable to the production of cooked needles, but also is multi-purpose, so that equipment resources can be saved; the apparatus can convert raw starch into Alpha starch, consequently, the raw starch can be effectively absorbed and utilized by the human being, moreover, the stability of the starch texture of products with a high moisture content (40 to 60 percent) can be guaranteed, and the quality cannot be decreased. The viscosity and elasticity of the dough are enhanced, and thereby the product quality is increased; the production process of the apparatus is fully automated, the structure is simple, and the apparatus is convenient to operate.

Description

Slaking lines food automated production equipment

Technical field

The present invention relates to food processing equipment, specifically is a kind of slaking lines food automated production equipment.

Background technology

Noodles are one of main meal products of people.After the history of the existing more than one thousand years of dried noodle class, mechanization were produced and popularized, various Noodles commodity constantly came out.The operation of noodles production all is and face, calendering, shearing, packing, the noodles of the producing noodles of all making a living; The noodles of slaking are accomplished in extruder and are given birth to starch to α starch conversion carrying out then slaking through the extruding flow process time.Like the history in existing more than 50 year of instant noodles of Japan's day late peace rattan hundred Mr.s good fortune of clear food company exploitation, in manufacture process, will give birth to starch and be converted into α starch through boiling, use 95 ℃ of hot-air seasonings again.

The known living noodles starch of making a living is given birth to starch and can not be behaved and digest and assimilate, and has only slaking; Give birth to starch and just can be converted into α starch, the people just can digest and assimilate, but α starch is when normal temperature or normal temperature are following; The quality meeting variation of α starch is referred to as β starch, the mouthfeel variation; The nutritive value step-down, this is a big deficiency of conventional Noodles goods.

In addition, the protein of flour mainly is gluten, gliadin, after gluten, gliadin mix with water in process, because imbibition becomes the high viscosity gluten, also is called wet gluten.The main component of rice protein is 4 kinds of PrPCs, globulin albumen, glutelin, prolamin clearly, does not produce viscosity after mixing with water.The flour milling equipment that uses now can not be processed other starch lines food, and this is the another deficiency of traditional noodles process equipment.

Summary of the invention

The objective of the invention is provides a kind of slaking lines food automated production equipment that various types of starch is the raw material of main body of processing for overcoming the deficiency of existing flour milling equipment.This series products water content many (50～60%) and toughness can strengthen viscosity, the elasticity of product, and it is different to shorten cooking time (4～7 minutes) and dried noodle class (dry rice flour need boil more than 12 minutes in boiling water during the cooking).

The technical scheme that realizes the object of the invention is:

A kind of slaking lines food automated production equipment comprises in regular turn the feed arrangement that connects and face device, pressurizing unit, ripening device used, rolling device, shear, packing device, sterilizing unit; Different with prior art is:

Described feed arrangement by the smart powder groove of raw material tank, raw material, make and add the mediation groove with tank, natural goods and forms, and be connected with the face device;

Described and face device is the decompression type mixer, is connected with pressurizing unit;

Described pressurizing unit is spiral extruder, is connected with rolling device for the first time;

Described rolling device is made up of twice rolling device, and the calendering rate of face is 30-60% in the rolling device for the first time, is connected with ripening device used;

Describedly establish 2-10 layer roller in ripening device used.Thermal source adopts steam or other thermals source, and temperature, humidity can be regulated and control.Temperature is 0 ℃ of 20-7, and humidity is 40%～70%, time 30-60 minute, with the second time rolling device be connected;

Rolling device will be worn and be depressed into needed thickness for the second time, send into shear and cut into weight and the shape (circular, flat or square) that sets, and after sterilization, deliver to packing device again and pack.

The water that adopts the bioengineering pottery to handle with the face water in described and the face device, described bioengineering pottery is for adding the pottery that the EM beneficial bacterium is processed, and the hardness of industrial water is below 5ppm, and Escherichia coli are 0/g.In He Mianshui, add EMX and shitosan, addition is ten thousand/～one thousandth.

Described sterilizing unit is the far infrared sterilizing unit, is prior art.

Advantage of the present invention is: 1, this equipment suitable for producing slaking lines food, and use each kind of starch to be main material, but a tractor serves several purposes is practiced thrift device resource; 2, this equipment will be given birth to starch and will be converted into α starch, and the mankind absorb well, and can guarantee quality stable of the product that moisture is high, and quality does not reduce; 3, this device structure is simple, and full automation is easy to operate; 4, output is high, produces 8 hours in one day, and the width of rolling wheel is 300mm, and the water rate that adds of 1 ton of raw meal is that the weight of 50%, one person-portion is 90g, can produce 15000 person-portions in one day.The width of rolling wheel is made as 400～600mm, promptly equals to increase the output of a machine.

Description of drawings

Fig. 1 is the structural representation of a kind of slaking lines of the present invention food production equipment.

The specific embodiment

Consult Fig. 1; A kind of slaking lines of the present invention food production equipment; Comprise the smart powder groove of raw material tank 1, raw material 2, make add with tank 3, natural goods be in harmonious proportion that groove 4, decompression type mixer 5, extruder 6, rolling wheel 7, ripening device used 8, secondary rolled take turns 9, cutter 10, packing machine 11, conveyer belt 12; Raw material tank 1, raw material essence powder groove 2, manufacturing are added the top that mediation groove 4 is positioned at decompression type mixer 5 with tank 3 and natural goods, are communicated with decompression type mixer 5, and decompression type mixer 5 is connected by conveyer belt 12 with extruder 6; One time rolling wheel 7 connects extruder 6 and ripening device used 8; 9 connections ripening device used 8 and cutter 10 of secondary rolled wheel after the sterilizing unit sterilization, connect packing machines 11 packings by conveyer belt 12.

Raw meal, water get into the decompression type mixer and become dough, and through the screw extruder extruding, the thickness of wearing is 40-60mm, and width is 200mm, and the pressure of compressive plane is 150-300kg/m ², attenuation successively after sending into a rolling wheel again and rolling, the calendering rate is 30-60%, wearing width is 300mm, sends into ripening device used slaking after rolling, and makes its institutional framework more stable, guarantees product quality.Ripening device used temperature is 20～70 ℃, and humidity is 40～70%, curing time 30-60min; Promptly obtain up to specification wearing from ripening device used wearing after the secondary rolled wheel rolls of coming out; The calendering rate is 30-40%, sends into cutter and shears, and cutter can cut the circle that configures weight, noodles such as flat, square as required; Send into packing machine packing after the shearing, can soup stock and condiment be packed in the bag together.Guaranteed for the quality that makes the many upper threads of moisture, can in packaging bag, spray the mixed liquor of EMX and shitosan.It is that U.S. CATALYTIC HEATER catalyst reaction equation far infrared sterilizing unit sterilization 2～5 minutes need be adopted with packaging bag in 7～15 days, long preservation under 90 ° of temperature that standard is preserved fate, and the preservation fate is 30～180.

Claims

1. slaking lines food production automation equipment comprises the feed arrangement that connects in regular turn and face device, pressurizing unit, ripening device used, rolling device, shear, packing device, sterilizing unit; It is characterized in that:

Describedly establish the roller about the 2-10 layer in ripening device used, thermal source adopts steam or other thermals source, and temperature is 20-70 ℃, and humidity is 40～70%, time 30-60 minute, with the second time rolling device be connected;

Rolling device will be worn and be depressed into needed thickness for the second time, send into shear and shear out circle, flat or square by the weight that configures, and after the sterilizing unit sterilization, send into packing device again and pack.

2. production equipment according to claim 1; It is characterized in that: in described and the face device with the face water be through soft water processing and the water that further adopts the bioengineering pottery to handle; Described bioengineering pottery is for adding the pottery that the EM beneficial bacterium is processed, and the hardness of industrial water is below 5ppm, and Escherichia coli are 0/g; In He Mianshui, add EMX and shitosan, addition is ten thousand/～one thousandth.