Embodiment
Below in conjunction with embodiment, the present invention is further specified, following embodiment is illustrative, is not determinate, can not limit protection scope of the present invention with following embodiment.
The bacterial classification that the present invention uses is Bacillus coagulans TQ33; Specific name Bacillus coagulans; Deposit number is: CGMCC No.5233; Preservation date: on September 9th, 2011, the preservation address is: No. 3, Yard 1, BeiChen xi Road, Chaoyang District, Beijing City, depositary institution: China Committee for Culture Collection of Microorganisms common micro-organisms center.
1. seed and fermention medium:
Liquid seed culture medium (g/L): peptone 20.0, yeast extract paste 10.0, glucose 20.0, CaCO
310.0, pH7.2-7.4.
Liquid state fermentation substratum (g/L): peptone 10.0, yeast extract paste 10.0, glucose 6.0, pH7.0.
2. thalline activation:
The bacterial classification of glycerine pipe cold storage is received the 250mL that the 50mL liquid seed culture medium is housed shake in the bottle, 37 ℃ of shake-flask culture 20 hours.
3. the thalline seed fermentation is cultivated:
It was that the 500mL of 100mL shakes in the bottle that the bacterial classification that activation is good is received liquid amount with 5% inoculum size, in 37 ± 1 ℃ of shake-flask culture 20 hours.
4. the high-density amplification culture of thalline:
(1) 50L seed tank culture
Inoculum size with 8% is inoculated in Bacillus coagulans in the seeding tank that initial liquid amount is 30L, and leavening temperature is 37 ℃, initial mixing speed 320r/min, and ventilation is 1: 0.7, tank pressure is 0.05MPa.Cultivated 20 hours.
(2) 200L fermentor cultivation
Inoculum size with 4.0% is inoculated in the 200L jar with Bacillus coagulans and carries out fermentation culture, and liquid amount is 60% of a tank volume, and leavening temperature is 37 ℃, initial mixing speed 220r/min, and ventilation is 1: 0.5, cultivates 20 hours.
5. spinning:
Adopt centrifuging concentrating and separating thalline, separation condition is: the centrifugal 20min of 6000r/min, centrifuging temperature are 4 ℃.
Centrifugal effect measuring:
6. the preparation of bacteria suspension:
After centrifugal, abandoning supernatant is added the composite protectant that configures with the bacterium mud after concentrating and is processed bacterium suspension-s, and bacterium mud and composite protectant volume ratio are 1: 3.
7. vacuum-drying:
To add protectant bacterial classification through vacuum-drying 10 hours, make high vigor Bacillus coagulans starter.
The vacuum-drying survival rate is measured
Get the dry bacterium powder of testing sample in Bechtop, add the 10mL SPSS, leave standstill 20min and make its rehydration, adopt then and pour into counting process mensuration viable count, survival rate is calculated as follows:
9. the mensuration of cell concentration:
Dull and stereotyped tilt-pour process counting is got 1mL bacterium liquid with transfer pipet and is added in the 9mL SPSS test tube, mixes; Take turns doing 10 times of gradient dilutions; Get 1mL dilution back bacterium liquid and inject flat board, each extent of dilution do three parallel, the counting substratum after will melting is again poured flat board into; With bacterium liquid and substratum mixing, solidify back 37 ℃ and cultivate 48h.
Below be confirming to direct-throwing Bacillus coagulans TQ33 starter preparation condition; Comprise confirming of the righttest thalline harvest time, centrifugation time, cf-, vacuum-drying protective material, temperature, pressure and other parameters, and the mensuration of the effect of direct-throwing Bacillus coagulans starter.
One, confirming of the righttest thalline harvest time:
Screening instance 1
Liquid state fermentation is carried out from fermentor tank, taking a sample behind the 6h, and dull and stereotyped tilt-pour process counting is surveyed viable count constantly.
Recording viable count is: 1.5 * 10
8Cfu/mL.
Screening instance 2
Liquid state fermentation is carried out from fermentor tank, taking a sample behind the 16h, and dull and stereotyped tilt-pour process counting is surveyed viable count constantly.
Recording viable count is: 8.2 * 10
8Cfu/mL.
The result
Can know (accompanying drawing 1) from the fermenting process Bacillus coagulans growth curve of drawing, fermentation is carried out 16h left and right sides viable count and is reached maximum, is about 8.2 * 10
8Cfu/mL gets into stationary phase, and viable count remains unchanged basically, and therefore the righttest thalline harvest time is 16h-20h.
Two, spinning:
1, fermented liquid pH is to the influence of separating effect
Screening instance 1
Get the bacterium liquid of cultivating 16h in the fermentor tank, do not regulate its pH, under the condition of 6000r/min, 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Recording centrifugal deposition thing viable count is 3.8 * 10
10Cfu/g; The supernatant viable count is 2.4 * 10
4Cfu/g; Centrifugal yield is 82.1%.
Screening instance 2
Get the bacterium liquid of cultivating 16h in the fermentor tank and regulate pH to 6.8, under the condition of 6000r/min, 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield with NaOH.
Record: centrifugal deposition thing viable count is 3.9 * 10
10Cfu/g; The supernatant viable count is 2.23 * 10
4Cfu/g; Centrifugal yield is 84.9%.
The result
Fermented liquid pH influences not significantly (subordinate list 1) to the centrifugal yield of Bacillus coagulans, and therefore, pH does not adjust to fermented liquid, can save labour intensity, and the technology that simplifies the operation, centrifugal yield are 82.1%, and the settling viable count is 3.8 * 10
10Cfu/g.
2, centrifugation time is to the influence of separating effect
Screening instance 1
When cf-is 4297g (5000r/min), behind 4 ℃ of centrifugal 15min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.78 * 10
10Cfu/g; The supernatant viable count is 2.31 * 10
4Cfu/g; Centrifugal yield is 85.67%.
Screening instance 2
When cf-is 5157g (6000r/min), behind 4 ℃ of centrifugal 15min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.79 * 10
10Cfu/g; The supernatant viable count is 1.47 * 10
4Cfu/g; Centrifugal yield is 89.20%.
Screening instance 3
When cf-is 5157g (6000r/min), behind 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.63 * 10
10Cfu/g; The supernatant viable count is 1.16 * 10
4Cfu/g; Centrifugal yield is 93.92%.
The result
Centrifugal 15min-20min, centrifugal yield is higher, but with 6000r/min, and during centrifugal 20min, centrifugal yield is up to 93.92% (subordinate list 2), and and 5000r/min, the centrifugal yield significant difference of centrifugal 15min is so centrifugation time is decided to be 20min.
3, cf-is to the influence of separating effect
Screening instance 1
When cf-is 4297g (5000r/min), behind 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.71 * 10
10Cfu/g; The supernatant viable count is 2.4 * 10
3Cfu/g; Centrifugal yield is 89.48%.
Screening instance 2
When cf-is 5157g (6000r/min), behind 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.63 * 10
10Cfu/g; The supernatant viable count is 1.16 * 10
4Cfu/g; Centrifugal yield is 93.92%.
Screening instance 3
When cf-is 6451g (8000r/min), behind 4 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.14 * 10
10Cfu/g; The supernatant viable count is 6.5 * 10
3Cfu/g; Centrifugal yield is 83.44%.
The result
Along with the increase of cf-, centrifugal yield reduces gradually, with the centrifugal 20min of 5000r/min; Centrifugal yield is 89.48%; Centrifugal 20min under other cf-conditions, centrifugal yield is all lower, wherein the centrifugal 20min of 7000r/min; Centrifugal yield is reduced to 90.70% (subordinate list 3), shows that the centrifugal 20min of 7000r/min is the critical condition of centrifugal yield.So select the centrifugal 20min of 6000r/min.
4, centrifuging temperature is to the influence of separating effect
Screening instance 1
When cf-is 4348g (5000r/min), behind 20 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.04 * 10
10Cfu/g; The supernatant viable count is 3.46 * 10
4Cfu/g; Centrifugal yield is 78.27%.
Screening instance 2
When cf-is 5257g (6000r/min), behind 20 ℃ of centrifugal 20min, collect supernatant and throw out, carry out live bacterial count respectively, calculate centrifugal yield.
Record: centrifugal deposition thing viable count is 3.79 * 10
10Cfu/g; The supernatant viable count is 2.64 * 10
4Cfu/g; Centrifugal yield is 86.30%.
The result
Cf-and centrifugation time are constant, and temperature increases, and the centrifugal yield of Bacillus coagulans reduces (subordinate list 4).Under the same terms, 20 ℃ of centrifugal yield of 4 ℃ of ratios improve about 4%-10%.So it is centrifugal under being chosen in 4 ℃.
Three, vacuum-drying is protectant confirms
Protectant concentration of below mentioning is the weight percent concentration of the aqueous solution of tie substance.
1, single protectant definite:
Screening instance 1
Collect the bacterium mud after centrifugal, with weight percent be 3% aqueous sucrose solution as protective material, be 3: 1 mixed by the volume ratio of protective material and bacterium mud.Measure the viable count of vacuum-drying front and back, calculate the thalline survival rate.
Recording survival rate is 12.6%.
Screening instance 2
Collect the bacterium mud after centrifugal, with weight percent be 3% trehalose as protective material, be 3: 1 mixed by the volume ratio of protective material and bacterium mud.Measure the viable count of vacuum-drying front and back, calculate the thalline survival rate.
Recording survival rate is 20.8%.
Screening instance 3
Collect the bacterium mud after centrifugal, with weight percent be 5% sucrose as protective material, be 3: 1 mixed by the volume ratio of protective material and bacterium mud.Measure the viable count of vacuum-drying front and back, calculate the thalline survival rate.
Recording survival rate is 17.8%.
The result
Sucrose provide protection effect is (accompanying drawing 2) significantly, and massfraction is that 3% sucrose Bacillus coagulans survival rate is 12.6%, adds 5% sucrose and can make its survival rate reach 17.8%.
2, confirming of composite protectant:
Protectant concentration of below mentioning is the weight percent concentration of the aqueous solution of tie substance.
Screening instance 1
Sucrose with 5% is the basis, adds 10% skim-milk as protective material, is 3: 1 mixed by the volume ratio of protective material and bacterium mud.Measure the viable count of vacuum-drying front and back, calculate the thalline survival rate.
Recording survival rate is 40.5%.
Screening instance 2
Sucrose with 5% is the basis, adds 10% maltodextrin as protective material, is 3: 1 mixed by the volume ratio of protective material and bacterium mud, measures the viable count before and after the vacuum-drying, calculates the thalline survival rate.
Recording survival rate is 90.3%.
Screening instance 3
Sucrose with 5% is the basis, adds 10% skim-milk and 3% Sodium Glutamate as protective material, is 3: 1 mixed by the volume ratio of protective material and bacterium mud, measures the viable count before and after the vacuum-drying, calculates the thalline survival rate.
Recording survival rate is 80.7%.
The result
Other composite protectant effects are seen accompanying drawing 3, and when being protective material with the aqueous solution that contains 5% sucrose and 10% maltodextrin, the Bacillus coagulans survival rate reaches and is up to 90.3%.Therefore, composite protectant is 5% sucrose and the 10% maltodextrin aqueous solution.
All the other protections of specifically not listing are please with reference to the description of drawings of Fig. 3 and Fig. 3.
Four, confirming of vacuum-drying condition
1, Heating temperature confirms
Screening instance 1
At drying chamber pressure is that 3000Pa and inventory are under the situation of 40g, when drying temperature is 40 ℃, measures the viable count of vacuum-drying front and back, calculates the thalline survival rate.
Recording survival rate is 95%.
Screening instance 2
At drying chamber pressure is that 3000Pa and inventory are under the situation of 40g, when drying temperature is 60 ℃, measures the viable count of vacuum-drying front and back, calculates the thalline survival rate.
Recording survival rate is 93.7%.
The result
When drying temperature was 60 ℃, the thalline survival rate was high, compared survival rate with 50 ℃ and did not almost have difference with 40 ℃, and can shorten time of drying 60 ℃ the time.Therefore, drying temperature is elected 60 ℃ (accompanying drawings 4) as.
2, drying pressure confirms
Screening instance 1
Being 60 ℃ in the kiln temperature is under the situation of 40g with inventory, and drying pressure is 800Pa, measures the viable count of vacuum-drying front and back, calculates the thalline survival rate.
Recording survival rate is 94.5%.
Screening instance 2
Being 60 ℃ in the kiln temperature is under the situation of 40g with inventory, and drying pressure is 3000Pa, measures the viable count of vacuum-drying front and back, calculates the thalline survival rate.
Recording survival rate is 93%.
The result
When drying pressure was 12000Pa, the thalline survival rate was high, and time of drying is short.Therefore, drying pressure is elected 12000Pa (accompanying drawing 5) as.
Five, the application of direct-throwing Bacillus coagulans starter in liquid state fermentation
Screening instance 1
The Bacillus coagulans starter is added in sterilized 0.85% saline water, and normal temperature rehydration 20min inserts the liquid state fermentation substratum of the bacterium of going out then by 0.1% inoculum size, form (g/L): peptone 10.0; Yeast extract paste 10.0; Glucose 10.0.In 37 ± 1 ℃ of shake-flask culture 16h, survey viable count.
Recording viable count is: 6.0 * 10
9Cfu/mL.
Screening instance 2
Bacillus coagulans that will be after liquid activation inserts the liquid state fermentation substratum of the bacterium of going out by 5% inoculum size, (g/L): peptone 10.0; Yeast extract paste 10.0; Glucose 10.0.In 37 ± 1 ℃ of shake-flask culture 16h, survey viable count.Recording viable count is: 7.2 * 10
9Cfu/mL.
The result
Use direct-throwing Bacillus coagulans starter to contrast in the liquid state fermentation substratum by inoculum size 0.1% and inoculum size 5% liquid inoculation, the highest viable count is respectively 8.1 * 10
9Cfu/mL and 7.8 * 10
9Cfu/mL (accompanying drawing 6).Obviously reduce inoculum size, and can reach better ferment effect.
Six, the application of direct-throwing Bacillus coagulans starter in solid state fermentation
Screening instance 1
The Bacillus coagulans starter is added in sterilized 0.85% saline water, normal temperature rehydration 20min, inserting what went out bacterium by 0.1% inoculum size then is main solid-state fermentation culture medium with the dregs of beans, forms (%): dregs of beans 60, glucose 20, peptone 20.Add entry 150ml according to every 100g substratum then.In 37 ± 1 ℃ of aerobic cultivation 26h, survey viable count.
Recording viable count is: 7.9 * 10
9Cfu/g.
Screening instance 2
It is main solid-state fermentation culture medium with the dregs of beans that Bacillus coagulans that will be after liquid activation inserts what went out bacterium by the inoculum size of 10% (v/w), forms (%): dregs of beans 60, glucose 20, peptone 20.Add entry 150ml according to every 100g substratum then.In 37 ± 1 ℃ of aerobic cultivation 26h, survey viable count.
Recording viable count is: 7.3 * 10
9Cfu/g.
The result
Use direct-throwing Bacillus coagulans starter to contrast in solid-state fermentation culture medium by inoculum size 0.1% and inoculum size 10% liquid inoculation, the highest viable count is respectively 10.0 * 10
9Cfu/g and 9.7 * 10
9Cfu/g (accompanying drawing 7).There is the lag phase of about 14h in starter inoculation back thalline, and growth then is quick, and final ferment effect is desirable, can obviously reduce inoculum size.
Conclusion
Through to direct-throwing Bacillus coagulans starter Research on Process, Bacillus coagulans concentrates and adopts final Bacillus coagulans survival rate to reach 90.3%, and the viable count of starter is 3.24 * 10
10Cfu/g, the inoculum size by 1 ‰ just can reach ideal liquid state or solid state fermentation effect, and the highest viable count is respectively 8.1 * 10
9Cfu/mL, 1.0 * 10
10Cfu/g.
Table 1 fermented liquid pH is to the influence of separating effect
Table 2 centrifugation time is to the influence of separating effect
Table 3 cf-is to the influence of separating effect
Table 4 centrifuging temperature is to the influence of separating effect