CN102431083B - Building block continuous cutting apparatus - Google Patents
Building block continuous cutting apparatus Download PDFInfo
- Publication number
- CN102431083B CN102431083B CN201110299412.6A CN201110299412A CN102431083B CN 102431083 B CN102431083 B CN 102431083B CN 201110299412 A CN201110299412 A CN 201110299412A CN 102431083 B CN102431083 B CN 102431083B
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- Prior art keywords
- building block
- transmission line
- cutting
- main shaft
- support
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Abstract
The invention discloses a building block continuous cutting method and a building block continuous cutting apparatus thereof. The method comprises the following steps: after cutting set building blocks on a first transmission line in the first direction by using a first cutting machine, delivering the building blocks subjected to cutting in the first direction onto a second transmission line, and cutting the building blocks in the second direction, which is perpendicular to the first direction, by using a second cutting machine. The entire building block blank is set and then cut, and thus, the method has the advantages of stable building block dimension, good quality and high cutting efficiency; and the building blocks can be directly piled after cutting, and therefore, the invention also has the advantages of small occupation area and simple technical control.
Description
Technical field
The invention belongs to the cutting technique of materials for wall, be specifically related to a kind of building block cutting technique and comprise building block cutting method and building block cutting equipment.
Background technology
Building block is now widely used materials for wall., in building block production process, realize building block blank is carried out to soft paste cutting before not solidifying now, and then solidify; This production technology yields poorly, of poor quality, and concrete setting time is required high, early briquet can adhesion or collapse, can cut not open and be connected as a single entity late.And can not form continuous production, and to form large-scale production with this understanding, must take a large amount of production sites, consume a large amount of manpower and materials and meet the need of market.
Summary of the invention
It is a kind of after building block blank solidifies that one of object of the present invention is to provide, and in the continuous cutting method of building block to building block cutting, two of object of the present invention is to provide a kind of building block continuous cutting device, to address the above problem.
The technical scheme that realizes one of the object of the invention is: the continuous cutting method of building block, it be by the building block after solidifying on the first transmission line, utilize the first cutting machine to realize after first direction cutting, after completing first direction cutting, building block is transported on the second transmission line, recycles the second cutting machine along realize the cutting of building block second direction perpendicular to first direction.
Carrying out first direction cutting and/or second direction cutting simultaneously, to the cooling dust suppression of building block water spray lubrication.
Building block after solidifying is transferred to building block the first transmission line from building block pipeline continuously by building block pipeline.
The inventive method adopts after monoblock building block blank solidifies and cuts, building block dimensionally stable, and quality is good, and cutting efficiency is high, and after cutting, building block can directly be piled up, and occupied ground is few, and technology controlling and process is simple.
Two the technical scheme that realizes the object of the invention is: building block continuous cutting device, and it comprises the first transmission line and the second transmission line, the first transmission line is vertical with the second transmission line, the first transmission line and the second transmission line
mutuallyvertically
partbe provided with building block and transfer to the pushing mechanism the second transmission line from the first transmission line; Other first cutting machine that is provided with of the first transmission line, other second cutting machine that is provided with of the second transmission line; Described the first cutting machine comprises frame, and frame is provided with two stands, is connected with main shaft between two stands, and one end of main shaft is connected with transmission device, interval on main shaft
arrangereplaceable connection
saw blade.
Two stands in above-mentioned frame can be supporting structure, can be also suspended structure.
A support upper support is connected with tapered hub, and tapered hub is connected with the axis of cone section of main shaft one end.
A support is provided with guide rail, is connected with Mobile base on guide rail, and Mobile base is provided with supported hole, and supported hole inner support has tapered hub, and it is the taper being connected with the axis of cone section of main shaft one end that the axis hole of tapered hub has one section; Described support is provided with the mobile pushing mechanism of Mobile base.
Described mobile pushing mechanism comprises the bracing frame being connected with support, and bracing frame is provided with nut, and nut is connected with screw mandrel, and one end of screw mandrel connects jacking block, and jacking block is connected with Mobile base.
In described frame, be also provided with jet pipe, jet pipe is provided with the shower nozzle of the cooling dust suppression of building block water spray lubrication.
Described frame two ends are provided with running roller, and running roller is established in orbit.
Described pushing mechanism comprises supporting seat, and supporting seat is provided with pipe bending cylinder, and the piston rod end of pipe bending cylinder connects pushing block.
Above-mentioned building block continuous cutting device structural configuration is compact, occupied ground is few, realize the online continuous cutting of building block, by the first vertical transmission line and the second transmission line, realize longitudinal cutting of building block and the continuous cutting of transverse cuts, production efficiency is high, the saw blade of cutting machine can be convenient for changing simultaneously, reduces maintenance time.
Accompanying drawing explanation
Fig. 1 building block continuous cutting device is arranged schematic diagram.
Fig. 2 building block conveying device schematic diagram.
Fig. 3 pushing mechanism schematic diagram.
Fig. 4 the first cutting machine structure schematic diagram.
Fig. 5 the first cutting machine structure schematic side view.
The specific embodiment
As shown in Figure 1, building block drum conveying line 100 is pipelines that the building block after monoblock is solidified is transported to the first transmission line 200, and building block drum conveying line 100 and the first transmission line 200 are arranged vertically; The pushing mechanism 300 of the building block after monoblock is solidified is set between building block drum conveying line 100 and the first transmission line 200, and the building block after building block pushing mechanism 300 solidifies the monoblock that is transferred to building block drum conveying line 100 ends is shifted onto on the first transmission line 200.
The first transmission line 200 comprises two sections, and first paragraph is longitudinally to cut transportation section 201, the first cutting machine 400(longitudinally to cut) be located at this section of place; Second segment is quick transportation section 202 after longitudinally cutting.
The second transmission line 500 and the first transmission line 200 are arranged; Between the second transmission line 500 and the first transmission line 200, be provided with the pushing mechanism 600 of building block after longitudinal cutting, pushing mechanism 600 by the longitudinal cutting that is transferred to the first transmission line 200 afterwards fast the building block of transportation section 202 ends shift onto on the second transmission line 500.The second cutting machine 700(transverse cuts) be located at the second transmission line 500 places.
Building block drum conveying line 100, the first transmission line 200, the second transmission line 500 are water chestnut arranged in form, reduce to greatest extent the occupied ground of equipment.
Building block drum conveying line 100, the first transmission line 200, the second transmission line 500 can adopt pulley type transmission structure, can also adopt belt-type transmission structure.As shown in Figure 2, it is pulley type structure, comprises frame 101, power and transmission device 102, and the cylinder 103 in frame 101, it is conventional technology, does not launch to describe.
The first cutting machine 400 and the second cutting machine 700 can adopt same structure, with the structure of the first cutting machine 400, are described.As shown in Figure 4, the two ends of frame 401 are respectively equipped with support 402,403.Frame 401 can be stationary structure, can be also moveable structure.Support 402,403 can be that brace type structure can be also suspended structure.The rack support of stationary structure is on the first transmission line 200 or be bearing on the other support of the first transmission line 200.
The present embodiment mid frame 401 two ends are provided with running roller 404, and running roller 404 is located at and on track 405, forms movably structure.Track 405 can be located on the first transmission line 200 or be bearing on the other support of the first transmission line 200.
As shown in Figure 4, support 403 has fixed spindle drum 406, and support 402 has packaged type spindle drum 407.Main shaft 408 is bearing between fixed spindle drum 406 and packaged type spindle drum 407.Main shaft 408 1 ends are connected with transmission device 409, and the present embodiment is belt transmission.On main shaft 408, be connected with lining 410, on main shaft 408, interval is connected with saw blade 411.
The structure of packaged type spindle drum 407 comprises the guide rail 420 of establishing in frame 401, connects Mobile base 421 on guide rail 420, passes through pressing plate 422 spacing (as shown in Figure 5) between Mobile base 421 and guide rail 420.For another example as shown in Figure 4, Mobile base 421 is provided with supported hole 423 to figure, in supported hole 423, by bearing 424, is supported with tapered hub 425.The axis hole 426 of tapered hub 425 comprises the linkage section with main shaft, and linkage section 427 in axis hole 426 and main shaft is taper, and it matches and be connected with the axis of cone section 412 of main shaft one end.
Support 402 is provided with the mobile pushing mechanism of Mobile base, mobile pushing mechanism comprises the bracing frame 801 being connected with support 402, bracing frame 801 is provided with nut 802, nut 802 is connected with screw mandrel 803, one end of screw mandrel 803 connects jacking block 804, jacking block 804 is connected with Mobile base, and in the present embodiment, Mobile base 421 ends are connected with bearing cap 428, and jacking block 804 is connected with bearing cap 428.It can be also that manually in the present embodiment, the other end of screw mandrel 803 is connected with handle 805 that feed screw nut can make motorized motions.
When changing saw blade, turning handle 805, under the effect of nut-screw rod, Mobile base 421 is moved to the left, make tapered hub 425 separated with main shaft, unclamp again that spindle nose connects for locating after the locking positioning nut 413 of end saw blade, i.e. replaceable saw blade, after having changed, by locking positioning nut 413, saw blade is located, turning handle 805 again, and Mobile base 421 moves right, and tapered hub 425 is connected with main shaft.
Adopt the syndeton of tapered hub 425 can realize the stability of heavily loaded main shaft support operation and the replacing convenience of saw blade.
As shown in Figure 5, be also provided with jet pipe 900 in frame, jet pipe 900 is provided with the shower nozzle 901 of the cooling dust suppression of building block water spray lubrication.Shower nozzle 901 can arrange to the position for saw blade.
Its method of cutting is continuously:
When building block is carried its end fast on roller pipeline 100, after the building block after the oil cylinder of pushing mechanism 300 solidifies monoblock is shifted onto on the first transmission line 200, the oil cylinder of pushing mechanism 300 is return initial point fast; Building block again promotes next building block at roller pipeline 100 and enters, the oil cylinder of pushing mechanism 300 promotes building block (the mobile form of building block for promote below under oil cylinder External Force Acting before) again, now this building block below and building block above stick continue to move ahead with the first transmission line 200 on form longitudinal cutting relation, by the first cutting machine 400, realize longitudinal cutting of building block; When cutting starts, cooling system is started working, and water nozzle, facing to cutting position spray water under high pressure, reaches Cooling and Lubricator effect, and cooling water and cutting waste residue downstream concentrated flow enter filtering ponds and recycle.The repetitive operation of so analogizing, forms continuously production model.The longitudinal cutting that is advanced into the first transmission line 200 posterior segments before building block after longitudinally cut continues under thrust is quick transportation section 202 afterwards, then by the oil cylinder of pushing mechanism 600, will longitudinally cut rear building block and advance the second transmission line 500.When building block arrives after the second transmission line 500, the oil cylinder low speed of pushing mechanism 600 promotes building block and return fast initial point after oil cylinder stroke stop, enters next action, cooperatively interacts and coordinates to have realized Sequential Production.The second cutting machine 700 on the second transmission line 500 is realized the longitudinally transverse cuts of the rear building block of cutting.
Claims (5)
1. a building block continuous cutting device, it comprises the first transmission line and the second transmission line, it is characterized in that the first transmission line is vertical with the second transmission line, the first transmission line is provided with building block with the mutual vertical part of the second transmission line and transfers to the pushing mechanism the second transmission line from the first transmission line; Other first cutting machine that is provided with of the first transmission line, other second cutting machine that is provided with of the second transmission line; Described the first cutting machine comprises frame, and frame is provided with two stands, is connected with main shaft between two stands, and one end of main shaft is connected with transmission device, and on main shaft, interval connects replaceable saw blade; A support upper support is connected with tapered hub, and tapered hub is connected with the axis of cone section of main shaft one end; A described support is provided with guide rail, is connected with Mobile base on guide rail, and Mobile base is provided with supported hole, and supported hole inner support has described tapered hub, and it is the taper being connected with the described axis of cone section of main shaft one end that the axis hole of described tapered hub has one section; Described support is provided with the mobile pushing mechanism of Mobile base.
2. building block continuous cutting device as claimed in claim 1, is characterized in that described mobile pushing mechanism comprises the bracing frame being connected with support, and bracing frame is provided with nut, and nut is connected with screw mandrel, and one end of screw mandrel connects jacking block, and jacking block is connected with Mobile base.
3. building block continuous cutting device as claimed in claim 1, is characterized in that being also provided with jet pipe in described frame, and jet pipe is provided with the shower nozzle of the cooling dust suppression of building block water spray lubrication.
4. building block continuous cutting device described in claim 1, is characterized in that described frame two ends are provided with running roller, and running roller is established in orbit.
5. building block continuous cutting device described in claim 1, is characterized in that described pushing mechanism comprises supporting seat, and supporting seat is provided with pipe bending cylinder, and the piston rod end of pipe bending cylinder connects pushing block.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110299412.6A CN102431083B (en) | 2011-09-30 | 2011-09-30 | Building block continuous cutting apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110299412.6A CN102431083B (en) | 2011-09-30 | 2011-09-30 | Building block continuous cutting apparatus |
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CN102431083A CN102431083A (en) | 2012-05-02 |
CN102431083B true CN102431083B (en) | 2014-01-22 |
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CN201110299412.6A Expired - Fee Related CN102431083B (en) | 2011-09-30 | 2011-09-30 | Building block continuous cutting apparatus |
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CN102729324B (en) * | 2012-07-09 | 2014-02-26 | 福建省晋江市和盛机械有限公司 | Automatic batten slitting production line |
CN102785287B (en) * | 2012-07-17 | 2015-01-07 | 曹县霸王机械有限公司 | Suspended type foamed cement plate cutting and producing system |
CN103707422A (en) * | 2012-09-28 | 2014-04-09 | 黄浩庭 | Cutting device for small aerated bricks |
CN110587306B (en) * | 2019-10-27 | 2021-09-21 | 南京六合高新建设发展有限公司 | Automatic production line for aerial rotating flying gyro |
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FR2747335B1 (en) * | 1996-04-10 | 1998-05-15 | Schrall Philippe | METHOD AND MACHINE FOR CUTTING ACCORDING TO A PARTICULAR GEOMETRY AT LEAST ONE END OF A MOVING PRODUCT |
CN2796992Y (en) * | 2004-07-02 | 2006-07-19 | 李良光 | Automatic production line of bricks |
CN101736353A (en) * | 2008-11-14 | 2010-06-16 | 沈阳晟豪化工有限公司 | Metal surface degreasing agent |
CN201552675U (en) * | 2009-12-11 | 2010-08-18 | 张生义 | Multifunctional aerated concrete cutting machine |
CN101786297B (en) * | 2010-03-03 | 2013-09-11 | 莱州大丰机械设备有限公司 | Kerb production line and kerb processing method |
CN201889535U (en) * | 2010-11-16 | 2011-07-06 | 郑鲁平 | Full-automatic numerical control vertical and transverse cutting saw |
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Granted publication date: 20140122 Termination date: 20180930 |