CN102430917B - Method for assembling and detecting barrel connecting pipe - Google Patents
Method for assembling and detecting barrel connecting pipe Download PDFInfo
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- CN102430917B CN102430917B CN 201110253870 CN201110253870A CN102430917B CN 102430917 B CN102430917 B CN 102430917B CN 201110253870 CN201110253870 CN 201110253870 CN 201110253870 A CN201110253870 A CN 201110253870A CN 102430917 B CN102430917 B CN 102430917B
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Abstract
The invention discloses a method for assembling and detecting a barrel connecting pipe. The method is used for connecting a connecting pipe to a barrel and enabling the central axis of the connecting pipe to be vertically intersected with the central axis of the barrel body. The method comprises the following steps of: calibrating the central axis of the barrel, adjusting the level of the barrel, and arranging the connecting pipe to the upper side of the barrel. According to the method disclosed by the invention, aiming at a measured object of a product, assembling and measuring procedures are optimized and simplified by utilizing advanced detection equipment and combining the traditional measuring method to reach the purpose of controlling assembling quality.
Description
Technical field
The present invention relates to metrological testing technology.
Background technology
Need to install the adapter of a lot of different use on the cylindrical shell of pressure vessels for the chemical industry equipment, some central axis of taking over relative cylindrical shell has very high perpendicularity, flatness and angle requirement, such as nozzle, burner adapter etc.In the abutting joint work of gasification furnace four nozzles adapters and cylindrical shell, four nozzle adapter central axis must be centripetal in the cylindrical shell central axis, and evenly distribute around cylindrical shell circumference four-way equal angles (90 °), four nozzles are taken over the central axis that crosses must be at grade, and perpendicular to the cylindrical shell central axis.When making, in order to ensure the alignment measurement requirements of one's work, must make a large-scale mounting tool suitable with cylinder internal diameter and complicated measurement frock in the past.The process that whole assembling detects is very complicated loaded down with trivial details, both wastes time and energy, and is unfavorable for again input and output and reduction of erection time, runs counter to the cost efficiency theory.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of method that barrel connecting pipe assembling detects, and reaches the control assembly quality, optimizes, simplifies the purpose of assembling and measuring operation.
For solving the problems of the technologies described above, technical scheme of the present invention is: a kind of method that barrel connecting pipe assembling detects, and be used for adapter is connected to cylindrical shell, and the central axis of adapter and the central axis of cylindrical shell are intersected vertically, comprise the following steps:
Step 3.1 with bar formula spirit level, will be positioned at the adapter end flange plane of cylindrical shell top along drum shaft to transferring to level;
Step 3.2 is hung vertical line in the central spot of taking over the end flange face, and teeter is taken over, and vertical line (7) is positioned on the central axis of adapter (4) endoporus; Transverse translation is taken over again, and the piano wire in its vertical line and cylindrical shell is intersected;
Step 3.3 is fixed adapter and the cylindrical shell of adjusting the position, measures the distance take over to body end surface, when taking over assembling as other relative drum shaft to the centralized positioning control criterion.
Technique scheme can be arranged on adapter on the optional position of cylindrical shell.
For solving the problem that 4 equally distributed adapters and cylindrical shell are linked and packed, another technical scheme of the present invention is: a kind of method that barrel connecting pipe assembling detects, be used for 4 adapters are connected to cylindrical shell equably along the circumference equal angles of cylindrical shell, and the central axis of adapter and the central axis of cylindrical shell are intersected vertically, and take over to the distance of body end surface equal, it is characterized in that, comprise the following steps:
Step 3.1 is adjusted the level of cylindrical shell, former and later two center references of cylindrical shell holes is adjusted to the same level height, and makes 0 °, 180 ° position lines also be adjusted to the same level height;
Step 3.2 with bar formula spirit level, will be positioned at the adapter end flange plane of 90 ° of directions of cylindrical shell top along drum shaft to transferring to level;
Step 3.3 is hung vertical line in the central spot of taking over the end flange face, and teeter is taken over, and vertical line (7) is positioned on the central axis of adapter (4) endoporus; Transverse translation is taken over again, and the piano wire in its vertical line and cylindrical shell is intersected;
Step 3.4 is fixed adapter and the cylindrical shell of adjusting the position, measure 90 ° of directions and take over distance to body end surface, when taking over assembling as other three relative drum shaft to the centralized positioning control criterion;
Step 4,270 ° of directions of cylindrical shell are installed take over:
Step 4.1 with cylindrical shell Rotate 180 °, makes 270 ° of directions be in the top of cylindrical shell, and 90 ° of directions are in the below of cylindrical shell;
Step 4.2, adjust the adapter of 270 ° of directions to the method for step 3.4 according to step 3.1, and measure 270 ° of directions and take over distance to body end surface, according to taking over to the deviation of the distance of body end surface with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter of 270 ° of directions;
Step 5,180 ° of directions of cylindrical shell are installed take over:
Step 5.1 with the cylindrical shell half-twist, makes 180 ° of directions be in the top of cylindrical shell, and 0 ° of direction is in the below of cylindrical shell;
Step 5.2, adjust the adapter of 180 ° of directions to the method for step 3.4 according to step 3.1, and measure 180 ° of directions and take over distance to body end surface, according to taking over to the deviation of the distance of body end surface with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter of 180 ° of directions;
Step 6,0 ° of direction of cylindrical shell is installed takes over:
Step 6.1 with cylindrical shell Rotate 180 °, makes 0 ° of direction be in the top of cylindrical shell, and 180 ° of directions are in the below of cylindrical shell;
Step 6.2, adjust the adapter of 0 ° of direction to the method for step 3.4 according to step 3.1, and measure 0 ° of direction and take over distance to body end surface, according to taking over to the deviation of the distance of body end surface with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter of 0 ° of direction.
The inventive method is utilized advanced checkout equipment for the product measurand, in conjunction with traditional measuring method, optimizes, has simplified assembling and measure operation, reaches the purpose of controlling assembly quality, also has the following advantages:
1. the assembler is at physical existence, and is conducive to strengthen the operability of installation process.
2. be conducive to improve the degree of accuracy of assembly quality and installation.
3. be conducive to enhance productivity and shorten manufacturing schedule.
Description of drawings
Fig. 1 takes over to install to adjust and uses schematic diagram
Fig. 2 takes over to install and adjusts the front view schematic diagram
Fig. 3 takes over to install and adjusts the left view schematic diagram
1 cylindrical shell, 2 channel-section steels, 3 center reference points (hole), 4 are taken at the dress nozzle, 5 nozzles to be installed are taken over, 6 formula spirit levels, 7 vertical lines, 8 weights, 9 cylindrical shell center lines (piano wire), 10 piano wire tightening devices
The specific embodiment
As shown in Figure 1, 2, 3, for four of gasification furnace take over 4,5(is at attaching pipe 4, adapter 5 to be installed) with cylindrical shell 1 abutting joint, taking over central axis for four must be centripetal on the central axis of cylindrical shell 1, and evenly distribute around cylindrical shell 1 circumference four-way equal angles (90 °), the central axis that four adapters cross must be at grade, and perpendicular to the cylindrical shell central axis.Assembling process is as follows:
As shown in Figure 1, prop up respectively at the interior diameter place at cylindrical shell 1 two ends and welding a channel-section steel 2, respectively be drilled with a center reference point (hole) 3 on two channel-section steels 2.Pass through two center reference points (hole) 3 with a piano wire, and tighten up piano wire 9 with piano wire tightening device 10, the piano wire 9 after tightening up is namely the cylindrical shell central axis that entity is demarcated.
Following steps adopt to install one by one above cylindrical shell 1 and take over.First symmetry is installed lower two adapters, more another two adapters of the symmetrical installation of half-twist.
Step 3.1 is adjusted the level of cylindrical shell 1, and former and later two center references of cylindrical shell 1 hole 3 is adjusted to the same level height, and makes 0 °, 180 position lines also be adjusted to level height.
Step 3.2, with bar formula spirit level 6, the adapter 4 end flange planes that will be positioned at 90 ° of directions of cylindrical shell 1 top axially transfer to level along cylindrical shell 1.
Step 3.3 is hung vertical line 7 in the central spot of the 4 end flange faces of adapter, and teeter takes over 4, and vertical line 7 is positioned on the central axis of taking over 4 endoporus; Transverse translation takes over 4 again, makes its vertical line 7 crossing with the piano wire 9 in cylindrical shell.
Taking over the perpendicularity of endoporus central axis and outward flange face, is generally can be guaranteed by machined.So, also can the axial and lateral position of relative cylindrical shell 1 respectively put a spirit level 6 on the flange face of adapter 4, controlling on the basis of taking over 4 outward flange face levels, transverse translation takes over 4, its vertical line 7 and the central axis (piano wire 9) of cylindrical shell 1 are intersected, so also can reach the effect of step 3.2 and 3.3.
Step 3.4, the adapter 4 of adjusting the position is fixing with cylindrical shell 1, the welding location-plate, 90 ° of directions are taken over assembling and positioning and are finished.
At last, measure 90 ° of directions and take over 4 distances to cylindrical shell 1 end face, the axial centralized positioning control criterion of relative cylindrical shell 1 when taking over 5 assembling as other three.
Step 4:
After the adapter of 90 ° of directions fixed, cylindrical shell 1 Rotate 180 ° made 270 ° of directions be in the top of cylindrical shell 1, and 90 ° of directions are in the below of cylindrical shell 1, and 180 °, 0 ° of direction are in the left and right sides of cylindrical shell 1.
Again center reference hole, cylindrical shell two ends is adjusted to the same level height, and make 180 °, 0 ° direction two center lines also be adjusted to the same level height, namely 270 ° of directions are in the cylindrical shell highest order, namely 270 ° of directions are in cylindrical shell 1 highest order (according to four center lines that the earth horizontal vertical method is established, they should be the relations of confirming each other).
Take over 4 according to 90 ° of directions and adjust fixing same procedure, adjust the adapter 5 of 270 ° of directions, and measure 270 ° of directions and take over 5 distances to cylindrical shell 1 end face, according to taking over 4 deviations to the distance of cylindrical shell 1 end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter 5 of 270 ° of directions.
Step 5:
After the adapter of 270 ° of directions fixed, cylindrical shell 1 half-twist made 180 ° of directions be in the top of cylindrical shell 1, and 0 ° of direction is in the below of cylindrical shell 1, and 90 °, 270 ° of directions are in the left and right sides of cylindrical shell 1.
Again cylindrical shell 1 center reference hole, two ends 3 is adjusted to the same level height, and makes the adapter center (or two center lines) that 90 °, 270 ° directions have filled also be adjusted to the same level height.
After two level heights are adjusted, take over 4 according to 90 ° of directions and adjust fixing same procedure, adjust the adapter 5 of 180 ° of directions, and measure 180 ° of directions and take over 5 distances to cylindrical shell 1 end face, according to taking over 4 deviations to the distance of cylindrical shell 1 end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter 5 of 180 ° of directions.
Step 6:
After the adapter of 180 ° of directions fixed, cylindrical shell 1 Rotate 180 ° made 0 ° of direction be in the top of cylindrical shell 1, and 180 ° of directions are in the below of cylindrical shell 1, and 270 °, 90 ° of directions are in the left and right sides of cylindrical shell 1.
Again cylindrical shell 1 center reference hole, two ends 3 is adjusted to the same level height, and makes the adapter center (or two center lines) that 270 °, 90 ° directions have filled be adjusted to equally the same level height.
After two level heights are adjusted, take over 4 according to 90 ° of directions and adjust fixing same procedure, adjust the adapter 5 of 0 ° of direction, and measure 0 ° of direction and take over 5 distances to cylindrical shell 1 end face, according to taking over 4 deviations to the distance of cylindrical shell 1 end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter 5 of 0 ° of direction.
Claims (2)
1. the method that the barrel connecting pipe assembling detects, be used for taking over (4) and be connected to cylindrical shell (1), and the central axis of adapter (4) and the central axis of cylindrical shell (1) are intersected vertically, and it is characterized in that, comprises the following steps:
Step 1, demarcate the central axis of cylindrical shell (1): prop up respectively at the interior diameter place at cylindrical shell (1) two ends and welding a channel-section steel (2), respectively be drilled with a center reference hole (3) on two channel-section steels (2), pass through two center reference holes (3) with a piano wire, and tightening up piano wire (9), the piano wire after tightening up (9) is namely the cylindrical shell central axis that entity is demarcated;
Step 2 is adjusted the level of cylindrical shell (1): cylindrical shell (1) former and later two center reference holes (3) are adjusted to the same level height, and make 0 °, 180 ° position lines also be adjusted to the same level height;
Step 3, take in cylindrical shell (1) top installation:
Step 3.1, with bar formula spirit level (6), adapter (4) the end flange plane that will be positioned at cylindrical shell (1) top axially transfers to level along cylindrical shell (1);
Step 3.2 is hung vertical line (7) in the central spot of (4) the end flange face of adapter, and (4) are taken in teeter, and vertical line (7) is positioned on the central axis of adapter (4) endoporus; Transverse translation is taken over (4) again, makes its vertical line (7) crossing with the piano wire (9) in cylindrical shell;
Step 3.3, the adapter (4) of adjusting the position is fixing with cylindrical shell (1), measure and take over (4) to the distance of cylindrical shell (1) end face, the axial centralized positioning control criterion of relative cylindrical shell (1) when taking over assembling as other.
2. a barrel connecting pipe assembles the method that detects, be used for 4 adapters are connected to cylindrical shell (1) equably along the circumference equal angles of cylindrical shell (1), and the central axis of adapter (4) and the central axis of cylindrical shell (1) are intersected vertically, and take over to the distance of body end surface equal, it is characterized in that, comprise the following steps:
Step 1, demarcate the central axis of cylindrical shell (1): prop up respectively at the interior diameter place at cylindrical shell (1) two ends and welding a channel-section steel (2), respectively be drilled with a center reference hole (3) on two channel-section steels (2), pass through two center reference holes (3) with a piano wire, and tightening up piano wire (9), the piano wire after tightening up (9) is namely the cylindrical shell central axis that entity is demarcated;
Step 2, the default installation site of taking over: with cylindrical shell (1) horizontal positioned, upper along 0 °, 90 °, 180 °, 270 ° positions of circumference setting at cylindrical shell (1), 0 °, the 180 ° left and right sides that are in cylindrical shell (1), 90 ° of tops that are in cylindrical shell (1), 270 ° of belows that are in cylindrical shell (1);
Step 3, install in 90 ° of directions of cylindrical shell (1) and take over:
Step 3.1 is adjusted the level of cylindrical shell (1), cylindrical shell (1) former and later two center reference holes (3) is adjusted to the same level height, and makes 0 °, 180 ° position lines also be adjusted to the same level height;
Step 3.2, with bar formula spirit level (6), adapter (4) the end flange plane that will be positioned at 90 ° of directions of cylindrical shell (1) top axially transfers to level along cylindrical shell (1);
Step 3.3 is hung vertical line (7) in the central spot of (4) the end flange face of adapter, and (4) are taken in teeter, and vertical line (7) is positioned on the central axis of adapter (4) endoporus; Transverse translation is taken over (4) again, makes its vertical line (7) crossing with the piano wire (9) in cylindrical shell;
Step 3.4, the adapter (4) of adjusting the position is fixing with cylindrical shell (1), measure 90 ° of directions and take over (4) to the distance of cylindrical shell (1) end face, the axial centralized positioning control criterion of relative cylindrical shell (1) when taking over assembling as other three;
Step 4,270 ° of directions of cylindrical shell (1) are installed take over:
Step 4.1 with cylindrical shell (1) Rotate 180 °, makes 270 ° of directions be in the top of cylindrical shell (1), and 90 ° of directions are in the below of cylindrical shell (1);
Step 4.2, adjust the adapter (5) of 270 ° of directions to the method for step 3.4 according to step 3.1, and measure 270 ° of directions and take over (5) to the distance of cylindrical shell (1) end face, according to taking over (4) to the deviation of the distance of cylindrical shell (1) end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter (5) of 270 ° of directions;
Step 5,180 ° of directions of cylindrical shell (1) are installed take over:
Step 5.1 with cylindrical shell (1) half-twist, makes 180 ° of directions be in the top of cylindrical shell (1), and 0 ° of direction is in the below of cylindrical shell (1);
Step 5.2, adjust the adapter (5) of 180 ° of directions to the method for step 3.4 according to step 3.1, and measure 180 ° of directions and take over (5) to the distance of cylindrical shell (1) end face, according to taking over (4) to the deviation of the distance of cylindrical shell (1) end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter (5) of 180 ° of directions;
Step 6,0 ° of direction of cylindrical shell (1) is installed takes over:
Step 6.1 with cylindrical shell (1) Rotate 180 °, makes 0 ° of direction be in the top of cylindrical shell (1), and 180 ° of directions are in the below of cylindrical shell (1);
Step 6.2, adjust the adapter (5) of 0 ° of direction to the method for step 3.4 according to step 3.1, and measure 0 ° of direction and take over (5) to the distance of cylindrical shell (1) end face, according to taking over (4) to the deviation of the distance of cylindrical shell (1) end face with 90 ° of directions, take over along the cylindrical shell axial translation, when both distances equate, fix the adapter (5) of 0 ° of direction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110253870 CN102430917B (en) | 2011-08-31 | 2011-08-31 | Method for assembling and detecting barrel connecting pipe |
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|---|---|---|---|
| CN 201110253870 CN102430917B (en) | 2011-08-31 | 2011-08-31 | Method for assembling and detecting barrel connecting pipe |
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| CN102430917A CN102430917A (en) | 2012-05-02 |
| CN102430917B true CN102430917B (en) | 2013-05-15 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102679838B (en) * | 2012-06-13 | 2014-08-27 | 南通虹波机械有限公司 | Guide pipe assembly inspection fixture and method |
| CN103170773B (en) * | 2013-03-14 | 2015-05-13 | 上海锅炉厂有限公司 | Assembly method for ensuring equipment overall coaxiality in pressure vessel for chemical industry |
| CN103411566B (en) * | 2013-08-02 | 2016-01-13 | 上海锅炉厂有限公司 | The measuring method that a kind of gasification furnace adapter position housing docks with internals |
| CN104677281B (en) * | 2015-03-12 | 2017-07-11 | 上海锅炉厂有限公司 | The method that measurement is installed in space adapter |
| CN105333781A (en) * | 2015-11-10 | 2016-02-17 | 苏州天沃科技股份有限公司 | Gasifier four-burner connection pipe mounting position detection tool |
| CN105953752A (en) * | 2016-06-28 | 2016-09-21 | 上海锅炉厂有限公司 | Device and method for measuring butt joint of gasifier connecting pipe position shell body and internal part |
| CN106197229B (en) * | 2016-07-15 | 2018-08-31 | 兰州兰石重型装备股份有限公司 | The measurement method of minor diameter tankage abutted flange concentricity |
| CN108971782A (en) * | 2017-06-01 | 2018-12-11 | 新能能源有限公司 | Burner adapter tube guarantees tooling and burner adapter tube installation method on a kind of gasification furnace |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2002103150A (en) * | 2000-09-29 | 2002-04-09 | Honda Motor Co Ltd | Part assembly device |
| CN2923197Y (en) * | 2006-07-19 | 2007-07-18 | 青岛港（集团）有限公司 | Quick butt-jointing righting pipe-clamp |
| CN101444882B (en) * | 2008-02-21 | 2011-01-26 | 上海锅炉厂有限公司 | Technique for producing spherical distributor |
| KR100865349B1 (en) * | 2008-05-29 | 2008-10-24 | 건영건설 주식회사 | A prefabricated manhole which is possible to recovery and reuse the roll-regulation portion |
| CN201857265U (en) * | 2010-09-27 | 2011-06-08 | 四川久源机械制造有限公司 | Inlet connection manifold for oxidation furnace with annual output of 300,000 tons of ammonia |
| CN102097138B (en) * | 2010-10-29 | 2012-11-28 | 中国原子能科学研究院 | Heavy water tank |
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