CN102423773B - Discard receiving device - Google Patents

Discard receiving device Download PDF

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Publication number
CN102423773B
CN102423773B CN201110439753.9A CN201110439753A CN102423773B CN 102423773 B CN102423773 B CN 102423773B CN 201110439753 A CN201110439753 A CN 201110439753A CN 102423773 B CN102423773 B CN 102423773B
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Prior art keywords
plate
remaining
panel
discard
leading truck
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CN201110439753.9A
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CN102423773A (en
Inventor
石如磐
王永辉
赵国栋
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Taiyuan Heavy Industry Co Ltd
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Taiyuan Heavy Industry Co Ltd
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Priority to CN201110439753.9A priority Critical patent/CN102423773B/en
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Abstract

The present invention discloses a discard receiving device. The discard receiving device comprises: a discard receiving part for receiving and releasing the discard, wherein the discard receiving part comprises a discard receiving basket and a flipping plate; a lifting part for bearing and driving the discard receiving part to lift. According to the present invention, a lifting oil cylinder is adopted to drive the discard receiving device; the discard receiving basket can lift along the vertical guide frame so as to reduce the height difference between the discard and the receiving basket; the noise is low when the discard falls down, such that the interference to the normal production due to the noise generated from the fixation of the discard collecting apparatus is solved; the flipping plate of the discard receiving basket has characteristics of simple structure and reliable action, such that the production efficiency and the economic benefits of the large extruder can be substantially improved.

Description

Press remaining receiving system
Technical field
The present invention relates to the remaining receiving system of a kind of pressure, be particularly useful for various large-size extruders.
Background technology
As shown in Figure 1, existing for receiving system more than the pressure in extruder field, be fixed in basic melt pit, can not lifting, press and remainingly by extruding center, fall into chute, because the difference in height more than pressing and between receiving system is large, generally more than 2 meters, even reach 6 meters, fall more than pressure to clash into and produce very large noise, what impact extruding was produced normally carries out.Large-size extruder presses remaining quality large, even reaches 600Kg, and noise has reached especially and made us insupportable stage.
Summary of the invention
For problems of the prior art, object of the present invention is for providing receiving system more than a kind of improved pressure.
For achieving the above object, technical scheme of the present invention is as follows:
Press a remaining receiving system, it is characterized in that, comprising:
Press remaining receiving-member, more than reception and release pressure; The remaining receiving-member of described pressure comprises: press the remaining basket that receives, the remaining basket that receives of described pressure comprises base plate and the first member plate, front end-plate and the end plate that are fixedly connected with described base plate, thereby forms open top and right-end openings, and described base plate becomes inclined-plane with level; Turnover panel, is positioned at the right-hand member of described base plate, can open or close described right-end openings, while closing described right-end openings, stops to press remainingly from described base plate, to discharge, while opening described right-end openings, as pressing the remaining slide carriage discharging from described base plate;
Lift Part, supports and drives the remaining receiving-member lifting of described pressure.
Further, also comprise axle and two turnover panel oil cylinders, described turnover panel by plate body, be connected to two axle sleeves spaced apart from each other of plate body one end and the two turnover panel arms that are connected on described two axle sleeve outer walls form, the two ends of described axle are bearing in two splicing sleeves at lower right corner place of described front end-plate and described end plate through described two axle sleeves respectively, the cylinder body of described two turnover panel oil cylinders is pivotally mounted on the lower surface of described base plate, and the piston rod of described two turnover panel oil cylinders is connected with described two turnover panel arm pivotables respectively.
Further, described Lift Part comprises leading truck, adjustable shelf, connection bracket and hoist cylinder, wherein:
Described leading truck comprises substrate, leading truck vertical panel and two guiding cell bodies, and described substrate and described leading truck vertical panel are welded into L-type, and described two guiding cell bodies are spaced from each other and are symmetrically fixed on described leading truck vertical panel;
Described adjustable shelf comprises top panel and adjustable shelf vertical panel, and described top panel and described adjustable shelf vertical panel are welded into inverted L shape, and the two ends of described adjustable shelf vertical panel are stretched into respectively in the gathering sill of described two guiding cell bodies;
The top of described connection bracket and described base plate are fixedly linked, and the bottom of described connection bracket and described top panel are fixedly linked;
The cylinder body of described hoist cylinder and described substrate are fixedly linked, and the piston rod of described hoist cylinder and described top panel are fixedly linked.
Further, also comprise limit assembly, described limit assembly comprises location-plate and the screw coordinating with screwed hole on location-plate, and described location-plate is fixedly mounted on described leading truck, on described adjustable shelf, is installed with location-plate.
Further, described guiding cell body is made by square steel, and one jiao recessed, forms described gathering sill, has three guide plates in described gathering sill, and wherein a guide plate is fixed on described leading truck vertical panel, and other two guide plates are fixed in described gathering sill.
Beneficial effect of the present invention is, the present invention is compared with prior art as follows:
By hydraulic oil cylinder driving, press the remaining basket that receives to have reduced and to have pressed the remaining difference in height with receiving between basket along the lifting of vertically-guided frame, while falling more than pressure, noise is very little, has solved fixedly the interference of gathering-device noise to normal production more than pressure;
Pressing a remaining reception basket back-plane design is ramp type, and a side plate (being turnover panel) can rotate, and both can be used as a baffle plate of charging basket, can be used as again and presses remaining slide carriage to discharge voluntarily more than pressure; More than can reliable reception pressing, after decline, can certainly be about to press remaining release.
Along with industrial development, increasing to the demand of extrudate in fields such as Aero-Space, large ship transport services, large-tonnage extruder starts gradually.An application for the remaining receiving system of well behaved pressure, can improve the production efficiency of extruder greatly, realizes high economic benefit.Thinking of the present invention is distinct, simple in structure, and reliable in action can improve production efficiency and the economic benefit of large-size extruder greatly.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is described in further detail:
Fig. 1 is the remaining receiving system schematic diagram of existing pressure.
Fig. 2 is that the present invention presses remaining receiving system structural representation.
Fig. 3 is the A portion enlarged drawing of Fig. 2.
Fig. 4 is that the present invention presses remaining receiving system side view, and part has been done to analyse and observe.
Fig. 5 is reverse turning bed structure schematic diagram.
Fig. 6 is the cross-sectional top view of Fig. 2.
Each component names
1-presses the remaining basket 11-base plate 12-riser 13-axle sleeve 14-axle end baffle plate 2-reverse turning bed structure 21-turnover panel 211-plate body 212-turnover panel axle sleeve 213-turnover panel arm 22-axle 3-turnover panel oil cylinder 31-cylinder body 32-piston rod 4-connection bracket 41-I-steel 42-gusset 45-upper junction plate 46-lower connecting plate 5-leading truck 51-base plate 52-leading truck vertical panel 53-gusset 54-guiding cell body 55-guide plate 6-adjustable shelf 61-top panel 62-adjustable shelf vertical panel 63-gusset 64-limiting plate 7-hoist cylinder 71-cylinder body 72-piston rod 8-limit assembly 9-channel-section steel support 10-that receives to press remaining collecting box
The specific embodiment
The exemplary embodiments that embodies feature & benefits of the present invention will describe in detail in the following description.Be understood that the present invention can have various variations on different embodiment, its neither departing from the scope of the present invention, and explanation wherein and accompanying drawing be when the use that explain in itself, but not in order to limit the present invention.
As shown in Fig. 2-Fig. 6, the remaining receiving system of a kind of pressure of the present invention, comprise and press remaining basket 1, panel turnover mechanism 2, turnover panel oil cylinder 3, connection bracket 4, leading truck 5, adjustable shelf 6, hoist cylinder 7, limit assembly 8, channel-section steel support 9, the remaining collecting box 10 of pressure of receiving, wherein:
Press the remaining basket 1 that receives to have the base plate 11 that becomes 30 degree angles with horizontal plane, the front end of base plate 11, rear end and left end are weldingly connected with three vertical risers.Respectively there is a splicing sleeve 13 at the place, the lower right corner of the vertical riser 12 of front end, rear end, and the outer face of each splicing sleeve 13 fixedly mounts two axle end baffle plates 14.
Panel turnover mechanism 2 comprises turnover panel 21 and axle 22, and wherein turnover panel 21 comprises plate body 211, two axle sleeves 212 and two turnover panel arms 213.Plate body 211 and two turnover panel arms 213 are welded on respectively the both sides of two axle sleeves 212, and plate body 211, axle sleeve 212 and turnover panel arm 213 are become one, and axle 22 is through two axle sleeves 212.
Turnover panel oil cylinder 3 comprises cylinder body 31 and piston rod 32; Turnover panel oil cylinder 3 has two, to keep balance, and produces more energetically.
Connection bracket 4 comprises upper and lower connecting plate and I-steel therebetween 41, and the gusset 42 that connects upper and lower connecting plate 45,46, forms the structure of similar inverted trapezoidal.Wherein upper junction plate 45 is slightly longer than lower connecting plate 46, and upper junction plate 45 is for becoming 30 degree angles, lower connecting plate 46 levels with horizontal plane.
Leading truck 5 comprises substrate 51 and leading truck vertical panel 52, and two gussets 53 of connection substrate 51 and leading truck vertical panel 52.Substrate 51 is welded on steel plate pre-buried in basis.Substrate 51 is welded into L-type with leading truck vertical panel 52.On the leading truck vertical panel 52 of leading truck 5, have guiding cell body 54 symmetrical, that fixed by screw, by square steel, made, one jiao recessed, forms gathering sill, isometric with the leading truck vertical panel 52 of leading truck 5.Guiding cell body 54 re-entrant angle in have three guide plates 55, with guiding cell body 54 isometric, wherein one is fixed on leading truck 5 vertical panels, other two be fixed on guiding cell body 54 gathering sill in.Guide plate 55 adopts copper product to make, and prevents between steel and steel due to the galling that rubbed.
Adjustable shelf 6 comprises top panel 61 and adjustable shelf vertical panel 62, and two gussets 63 that connect top panel 61 and adjustable shelf vertical panel 62, and top panel 61 and adjustable shelf vertical panel 62 are welded into inverted L shape, have a plurality of stiffeners 64 on adjustable shelf vertical panel 62.A limiting plate 64 is respectively installed in the lower part of two gussets 63 of adjustable shelf 6.
Hoist cylinder 7 comprises cylinder body 71 and piston rod 72.
Limit assembly 8 comprises location-plate and the screw coordinating with screwed hole on location-plate, is two covers.
Channel-section steel support 9 is vertical bar steel.
Press remaining collecting box 10 upper end open, collect more than pressure.
As Fig. 2-4, the bottom of the cylinder body 31 of turnover panel oil cylinder 3 is pivotally mounted on the base plate 11 of pressing remaining reception basket 1 with earrings support.Axle 22 is through two axle sleeves 212, and two supports is in two splicing sleeves 13, and two axle end baffle plates 14 can prevent that axle 22 from moving axially.The piston rod 32 of turnover panel oil cylinder 3 is connected with turnover panel arm 213 pivotables, piston rod 32 drives turnover panel arm 213 to swing around the center line of axle 22, make plate body 211 erect or put down, be that turnover panel arm 213 is at horizontal level, plate body 211 puts down, the base plate 11 of remaining reception basket 1 is in alignment with pressing, turnover panel arm 213 is to lower swing, plate body 211 is packed up, piston rod 32 stroke cut-offs, turnover panel arm 213 swings to extreme lower position plate body, and plate body 211 is erect, and more than pressing, receives the front end of basket 1, the right-end openings between the vertical riser 12 of rear end is closed.Riser 12 medial surfaces can weld two blocks, block plate body 211, or plate body 211 width are greater than the distance of two risers 12, with riser 12, itself block plate body 211, and now plate body 211 is in upright state.
Channel-section steel support 9, the plate body 211 that supporting is put down, smashes with the remaining senior general's turnover panel of crossing against pressure.
As shown in Figure 2 and Figure 4, press remaining basket 1 base plate 11 that receives to be fixedly connected with the upper junction plate 45 of connection bracket 4, the lower connecting plate 46 of connection bracket 4 is fixed by bolts on the top panel 61 of adjustable shelf 6, thereby, remaining basket, connection bracket 4 and the adjustable shelf 6 of receiving of pressure is fixed together.
Cylinder body 71 bottoms of hoist cylinder 7 are fixed by bolts on the substrate 51 of leading truck 5, and the end external screw thread of the piston rod 72 of hoist cylinder 7 is connected with the internal thread of the lower flange of the top panel 61 of adjustable shelf 6.
As shown in Figure 2,6, the location-plate of limit assembly 8 is symmetrically arranged on the gusset 53 of leading truck 5, and screw can stop limiting plate 65 to continue to rise, and turns the maximum height that screw can regulate restriction adjustable shelf 6 can reach on leading truck 5.
The course of work of the present invention is as follows:
The bottom of Fig. 2 is divided and is represented to press the remaining initial position that receives basket 1, when extruder preparation shearing pressure is remaining, the piston rod 32 of turnover panel oil cylinder 3 stretches out, drive turnover panel arm 213 plate bodys to swing to the right, plate body 211 swings left, becomes upright state, more than pressing, receives the front end of basket 1, the right-end openings between the vertical riser 12 of rear end is closed, form a whole with pressing the remaining basket 1 that receives, turnover panel oil cylinder 3 keeps this kind of state.
The top of Fig. 2 is divided and is represented to press the remaining the highest lifting position that receives basket 1, the piston rod 72 of hoist cylinder 7 stretches out, drive adjustable shelf 6 to rise along leading truck 5, press the remaining basket 1 that receives to rise along leading truck 5 with adjustable shelf 6, limit assembly 8 makes adjustable shelf 6 stop rising, and receives basket 1 and receive more than pressure more than this position pressure.
More than pressure, fall into and press remaining reception after basket 1, the piston rod 72 of hoist cylinder 7 is regained, and drives adjustable shelf 6 to decline along leading truck 5, presses the remaining basket 1 that receives to decline along leading truck 5 with adjustable shelf 6, after pressing remaining reception basket 1 decline to put in place, be that hoist cylinder 7 is got back to initial position, the piston rod 32 of turnover panel oil cylinder 3 is regained, and drives turnover panel arm 213 to swing left, plate body 211 swings to the right, open plate body 211, altogether at same plane, channel-section steel support 9 supports plate bodys 211 with the remaining base plate 11 that receives basket 1 of pressure.Owing to pressing the remaining base plate 11 that receives basket 1 to become 30 degree inclined-planes with level, more than pressing, under Gravitative Loads, along plate body 211, fall into collecting box 10 more than the pressure being placed in melt pit.Press remaining collecting box 10 to fill to press after remaining and transport and process by user, wait for next remaining reception of pressing.
Said apparatus is arranged at underground, saves Ground Operation space.Press remaining thickness, width and the height that receives basket 1, and the length of plate body 211 can be according to pressing remaining size to design.Leading truck 5 length are according to the difference in height design of pressing between remaining and receiving system.Adjustable shelf 6 is when arriving leading truck 5 extreme higher position, and leading truck 5 still has 1/3 to 1/2 height surplus design.
This device also comprises two cover automatic operation systems, and a set of automatic control hoist cylinder 7 is pressed remaining receive basket 1 rise or landing and the time of staying thereby control, and a set of automatic control turnover panel oil cylinder 3, erects or open thereby control plate body 211.The operating system of controlling hoist cylinder 7 comprises stay-supported encoder and two approach switchs, and the operating system of controlling turnover panel oil cylinder 3 comprises two approach switchs, and the signal that two cover systems send all feeds back to a set of PLC controller to be processed.
The effect of stay-supported encoder, approach switch is to detect and sender.Stay-supported encoder be by steel wire hook in moving component bottom, the stroke by real-time detection bracing wire carries out sender.Position switch or approach switch are by the contact approaching with it being detected, thus sender.
Automatically control and press remaining sink block 1 rise or the stay-supported encoder of landing and the time of staying and press the remaining base plate 11 that receives basket 1 below or piston rod 72 front ends of hoist cylinder 7, the bracing wire of approach switch or contact are arranged on, stay-supported encoder, approach switch are fixed on leading truck 5.The minimum point of piston rod 72 and the stroke signal of peak of described stay-supported encoder, two corresponding hoist cylinders 7 of approach switch difference, by PLC controller, control the stretching out and retract of piston rod 72 of hoist cylinder 7, thus control press more than sink block 1 rise or landing and the time of staying.
The contact of the approach switch that automatic control panel body 211 erects or opens is arranged on turnover panel arm 213 or piston rod 32 front ends of turnover panel oil cylinder 3, and approach switch is fixed on presses below the remaining base plate 11 that receives basket 1.Described two approach switchs stroke signal that the piston rod 32 of corresponding turnover panel oil cylinder 3 drives turnover panels to erect or put down respectively, control the stretching out and retract of piston rod 32 of turnover panel oil cylinder 3, thereby control turnover panel 21 plate bodys erects or puts down by PLC controller.
Technical scheme of the present invention is disclosed as above by preferred embodiment.Those skilled in the art should recognize in the situation that do not depart from change and the retouching that scope and spirit of the present invention that the appended claim of the present invention discloses are done, within all belonging to the protection domain of claim of the present invention.

Claims (3)

1. the remaining receiving system of pressure, is characterized in that, comprising:
Press remaining receiving-member, more than reception and release pressure; The remaining receiving-member of described pressure comprises: press the remaining basket that receives, the remaining basket that receives of described pressure comprises base plate and the first member plate, front end-plate and the end plate that are fixedly connected with described base plate, thereby forms open top and right-end openings, and described base plate becomes inclined-plane with level; Turnover panel, is positioned at the right-hand member of described base plate, can open or close described right-end openings, while closing described right-end openings, stops to press remainingly from described base plate, to discharge, while opening described right-end openings, as pressing the remaining slide carriage discharging from described base plate;
Lift Part, supports and drives the remaining receiving-member lifting of described pressure;
Axle and two turnover panel oil cylinders, described turnover panel by plate body, be connected to two axle sleeves spaced apart from each other of plate body one end and be connected to two turnover panel arms on axle sleeve outer wall described in two and form, in two splicing sleeves that the two ends of described axle are located in the lower right corner of described front end-plate and described end plate through sleeve supporting described in two respectively, the cylinder body of described two turnover panel oil cylinders is pivotally mounted on the lower surface of described base plate, and the piston rod of described two turnover panel oil cylinders is connected with described two turnover panel arm pivotables respectively;
Described Lift Part comprises leading truck, adjustable shelf, connection bracket and hoist cylinder, wherein:
Described leading truck comprises substrate, leading truck vertical panel and two guiding cell bodies, and described substrate and described leading truck vertical panel are welded into L-type, and described two guiding cell bodies are spaced from each other and are symmetrically fixed on described leading truck vertical panel;
Described adjustable shelf comprises top panel and adjustable shelf vertical panel, and described top panel and described adjustable shelf vertical panel are welded into inverted L shape, and the two ends of described adjustable shelf vertical panel are stretched into respectively in the gathering sill of described two guiding cell bodies;
The top of described connection bracket and described base plate are fixedly linked, and the bottom of described connection bracket and described top panel are fixedly linked;
The cylinder body of described hoist cylinder and described substrate are fixedly linked, and the piston rod of described hoist cylinder and described top panel are fixedly linked.
2. the remaining receiving system of pressure as claimed in claim 1, it is characterized in that: also comprise limit assembly, described limit assembly comprises location-plate and the screw coordinating with screwed hole on location-plate, and described location-plate is fixedly mounted on described leading truck, on described adjustable shelf, is installed with location-plate.
3. the remaining receiving system of pressure as claimed in claim 1, it is characterized in that: described guiding cell body is made by square steel, one jiao recessed, form described gathering sill, in described gathering sill, there are three guide plates, wherein a guide plate is fixed on described leading truck vertical panel, and other two guide plates are fixed in described gathering sill.
CN201110439753.9A 2011-12-23 2011-12-23 Discard receiving device Active CN102423773B (en)

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CN107999558B (en) * 2017-11-23 2024-01-12 广东豪美新材股份有限公司 Door opening structure of extrusion machine residual pressing frame
CN108672514A (en) * 2018-06-21 2018-10-19 中国重型机械研究院股份公司 Squeeze discard automatic conveying device and method
CN109158442A (en) * 2018-09-03 2019-01-08 宁波金田铜业(集团)股份有限公司 A kind of online oil-removing blowing device
US11883869B2 (en) 2021-08-26 2024-01-30 Brilex Technical Solutions, LLC Butt retrieval system

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US4750345A (en) * 1986-04-29 1988-06-14 Sms Hasenclever Maschinenfabrik Gmbh Recycling pressure plates and dies in extrusion presses
US6305207B1 (en) * 1997-08-22 2001-10-23 Sms Eumuco Gmbh Removing shell and press residue from a metal-extruding ram disk or die
CN2693368Y (en) * 2004-03-08 2005-04-20 西安重型机械研究所 Remainder separating facility
CN101596560A (en) * 2009-07-02 2009-12-09 太原重工股份有限公司 The discard separator of steel tube extruder
CN102133585A (en) * 2011-03-30 2011-07-27 太原重工股份有限公司 Excessive pressure collecting device for aluminum extruder

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JPH105854A (en) * 1996-06-14 1998-01-13 Fujikura Ltd Processor for irregular-shaped discharge

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Publication number Priority date Publication date Assignee Title
US4750345A (en) * 1986-04-29 1988-06-14 Sms Hasenclever Maschinenfabrik Gmbh Recycling pressure plates and dies in extrusion presses
US6305207B1 (en) * 1997-08-22 2001-10-23 Sms Eumuco Gmbh Removing shell and press residue from a metal-extruding ram disk or die
CN2693368Y (en) * 2004-03-08 2005-04-20 西安重型机械研究所 Remainder separating facility
CN101596560A (en) * 2009-07-02 2009-12-09 太原重工股份有限公司 The discard separator of steel tube extruder
CN102133585A (en) * 2011-03-30 2011-07-27 太原重工股份有限公司 Excessive pressure collecting device for aluminum extruder

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Title
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Application publication date: 20120425

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