CN102423773A - Discard receiving device - Google Patents
Discard receiving device Download PDFInfo
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- CN102423773A CN102423773A CN2011104397539A CN201110439753A CN102423773A CN 102423773 A CN102423773 A CN 102423773A CN 2011104397539 A CN2011104397539 A CN 2011104397539A CN 201110439753 A CN201110439753 A CN 201110439753A CN 102423773 A CN102423773 A CN 102423773A
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- plate
- surplus
- panel
- discard
- leading truck
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Abstract
The present invention discloses a discard receiving device. The discard receiving device comprises: a discard receiving part for receiving and releasing the discard, wherein the discard receiving part comprises a discard receiving basket and a flipping plate; a lifting part for bearing and driving the discard receiving part to lift. According to the present invention, a lifting oil cylinder is adopted to drive the discard receiving device; the discard receiving basket can lift along the vertical guide frame so as to reduce the height difference between the discard and the receiving basket; the noise is low when the discard falls down, such that the interference to the normal production due to the noise generated from the fixation of the discard collecting apparatus is solved; the flipping plate of the discard receiving basket has characteristics of simple structure and reliable action, such that the production efficiency and the economic benefits of the large extruder can be substantially improved.
Description
Technical field
The present invention relates to the surplus receiving system of a kind of pressure, be particularly useful for various large-size extruders.
Background technology
As shown in Figure 1, the existing surplus receiving system of pressure that is used for the extruder field is fixed in the basic melt pit; Can not go up and down, press and surplusly fall into chute, owing to press the difference in height between surplus and the receiving system big by the extruding center; Generally more than 2 meters; Even reach 6 meters, and press the surplus bump that falls to produce very big noise, influence normally carrying out of extrusion production.Large-size extruder presses surplus quality big, even reaches 600Kg, and noise has reached especially and made us insupportable stage.
Summary of the invention
To the problem that exists in the prior art, the object of the invention is for providing a kind of improved pressure surplus receiving system.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
The surplus receiving system of a kind of pressure is characterized in that, comprising:
Press surplus receiving-member, be used for reception and discharge pressure surplus; The surplus receiving-member of said pressure comprises: press surplus reception basket, the surplus reception basket of said pressure comprises base plate and the first member plate, front end-plate and the end plate that are fixedly connected with said base plate, thereby forms open top and right-end openings, and said base plate becomes the inclined-plane with level; Turnover panel is positioned at the right-hand member of said base plate, can open or close said right-end openings, when closing said right-end openings, stops to press surplusly to discharge from said base plate, when opening said right-end openings, as pressing the surplus slide carriage that discharges from said base plate;
Lift Part supports and drives the surplus receiving-member of said pressure and goes up and down.
Further; Also comprise axle and two turnover panel oil cylinders; Said turnover panel by plate body, be connected two axle sleeves spaced apart from each other of plate body one end and the two turnover panel arms that are connected on the said two axle sleeve outer walls constitute; The two ends of said axle are passed respectively in two splicing sleeves at place, the lower right corner that said two axle sleeves are bearing in said front end-plate and said end plate, and the cylinder body of said two turnover panel oil cylinders is installed on the lower surface of said base plate pivotally, and the piston rod of said two turnover panel oil cylinders pivots with said two turnover panel arms respectively and links to each other.
Further, said Lift Part comprises leading truck, adjustable shelf, connection support and hoist cylinder, wherein:
Said leading truck comprises substrate, leading truck vertical panel and two guiding cell bodies, and said substrate and said leading truck vertical panel are welded into the L type, and said two guiding cell bodies are spaced from each other left and right symmetrically and are fixed on the said leading truck vertical panel;
Said adjustable shelf comprises top panel and adjustable shelf vertical panel, and said top panel and said adjustable shelf vertical panel are welded into inverted L shape, and the two ends of said adjustable shelf vertical panel are stretched into respectively in the gathering sill of said two guiding cell bodies;
The top of said connection support and said base plate are fixedly linked, and the bottom of said connection support and said top panel are fixedly linked;
The cylinder body of said hoist cylinder and said substrate are fixedly linked, and the piston rod of said hoist cylinder and said top panel are fixedly linked.
Further, also comprise limit assembly, said limit assembly comprise location-plate and with location-plate on the screw that cooperates of screwed hole, said location-plate is fixedly mounted on the said leading truck, on said adjustable shelf, is installed with location-plate.
Further, said guiding cell body is processed by square steel, and one jiao recessed, forms said gathering sill, and three guide plates are arranged in the said gathering sill, and wherein a guide plate is fixed on the said leading truck vertical panel, and other two guide plates are fixed in the said gathering sill.
Beneficial effect of the present invention is that the present invention is compared with prior art following:
By hydraulic oil cylinder driving, press surplus reception basket to go up and down along the vertically-guided frame, reduce press surplus with receive basket between difference in height, noise is very little when pressing surplus falling, and has solved fixedly the surplus gathering-device noise of pressure to the interference of ordinary production;
Pressing a surplus reception basket back-plane design is ramp type, and a side plate (being turnover panel) can rotate, and both can be used as a baffle plate of charging basket, can be used as again press surplus slide carriage to discharge voluntarily to press surplus; Can reliable reception press surplusly, can be about to press surplus release certainly after the decline.
Along with the continuous development of industry, increasing to the demand of extrudate in fields such as Aero-Space, large ship transport services, the large-tonnage extruder starts gradually.The application of the surplus receiving system of a kind of well behaved pressure can improve the production efficiency of extruder greatly, realizes high economic benefit.Thinking of the present invention is distinct, and is simple in structure, and reliable in action can improve the production efficiency and the economic benefit of large-size extruder greatly.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explain:
Fig. 1 is the surplus receiving system sketch map of existing pressure.
Fig. 2 is surplus receiving system structural representation for the present invention presses.
Fig. 3 is the A portion enlarged drawing of Fig. 2.
Fig. 4 is surplus receiving system side view for the present invention presses, and the part has been done to analyse and observe.
Fig. 5 is the turnover panel structural representation.
Fig. 6 is the cross-sectional vertical view of Fig. 2.
Each component names
1 - pressure I received baskets 11 - floor 12 - riser 13 - sleeve 14 - Shaft baffle 2 - flap structure 21 - Flap 211 - plate body 212 - flap sleeve 213 - flap arm 22 - axis 3 - flap cylinders 31 - cylinder 32 - Rod 4 - Connect bracket 41 - Workers word steel 42 - Ribs 45 - on the plate 46 - lower connecting plate 5 - oriented frame 51 - floor 52 - oriented frame vertical plate 53 - Ribs 54 - trough body 55 - guide plate 6 - movable frame 61 - on the panel 62 - movable frame vertical plate 63 - Ribs 64 - restrictor plates 7 - lift cylinder? ? 71 - cylinder 72 - Rod 8 - Limit component 9 - channel brackets 10 - Pressure I bins
The specific embodiment
The exemplary embodiments that embodies characteristic of the present invention and advantage will be described in detail in following explanation.Be understood that the present invention can have various variations on various embodiment, its neither departing from the scope of the present invention, and explanation wherein and accompanying drawing be the usefulness of being used as explanation in itself, but not in order to restriction the present invention.
Like Fig. 2-shown in Figure 6; The surplus receiving system of a kind of pressure of the present invention; Comprise and press surplus receptions basket 1, panel turnover mechanism 2, turnover panel oil cylinder 3, connect support 4, leading truck 5, adjustable shelf 6, hoist cylinder 7, limit assembly 8, channel-section steel support 9, the surplus collecting box 10 of pressure, wherein:
Press surplus reception basket 1 to have the base plate 11 that becomes 30 degree angles with horizontal plane, the front end of base plate 11, rear end and left end are weldingly connected with three vertical risers.Respectively there is a splicing sleeve 13 at the place, the lower right corner of the vertical riser 12 of front end, rear end, and the outer face of each splicing sleeve 13 all fixedly mounts two axle head baffle plates 14.
Panel turnover mechanism 2 comprises turnover panel 21 and axle 22, and wherein turnover panel 21 comprises plate body 211, two axle sleeves 212 and two turnover panel arms 213.Plate body 211 and two turnover panel arms 213 are welded on the both sides of two axle sleeves 212 respectively, and plate body 211, axle sleeve 212 and turnover panel arm 213 are become one, and axle 22 passes two axle sleeves 212.
Turnover panel oil cylinder 3 comprises cylinder body 31 and piston rod 32; Turnover panel oil cylinder 3 has two, so that keep balance, and produces more energetically.
Connect support 4 and comprise upper and lower connecting plate and I-steel therebetween 41, and the gusset 42 that connects upper and lower connecting plate 45,46, form the similar trapezoidal structure of falling.Wherein upper junction plate 45 is longer slightly than lower connecting plate 46, and upper junction plate 45 is for becoming 30 degree angles, lower connecting plate 46 levels with horizontal plane.
Leading truck 5 comprises substrate 51 and leading truck vertical panel 52, and two gussets 53 that connect substrate 51 and leading truck vertical panel 52.Substrate 51 is welded on the steel plate pre-buried in the basis.Substrate 51 is welded into the L type with leading truck vertical panel 52.Have on the leading truck vertical panel 52 of leading truck 5 symmetrical, by the fixing guiding cell body 54 of screw, process by square steel, one jiao recessed, forms gathering sill, isometric with the leading truck vertical panel 52 of leading truck 5.The guiding cell body 54 re-entrant angle in three guide plates 55 are arranged, with the guiding cell body 54 isometric, wherein one is fixed on leading truck 5 vertical panels, other two be fixed on the guiding cell body 54 gathering sill in.Guide plate 55 adopts copper product to make, and prevents between steel and the steel because the galling that rubbed.
Adjustable shelf 6 comprises top panel 61 and adjustable shelf vertical panel 62, and two gussets 63 that connect top panel 61 and adjustable shelf vertical panel 62, and top panel 61 is welded into inverted L shape with adjustable shelf vertical panel 62, and a plurality of stiffeners 64 are arranged on the adjustable shelf vertical panel 62.A limiting plate 64 respectively is installed on the lower part of two gussets 63 of adjustable shelf 6.
Hoist cylinder 7 comprises cylinder body 71 and piston rod 72.
Limit assembly 8 comprise location-plate and with location-plate on the screw that cooperates of screwed hole, be two covers.
Channel-section steel support 9 is the vertical bar steel.
Press surplus collecting box 10 open upper end, collection is pressed surplus.
Like Fig. 2-4, the bottom of the cylinder body 31 of turnover panel oil cylinder 3 is installed on the base plate 11 of pressing surplus reception basket 1 with the earrings support pivotally.Axle 22 passes two axle sleeves 212, and two supports is in two splicing sleeves 13, and two axle head baffle plates 14 can prevent that axle 22 from moving axially.The piston rod 32 of turnover panel oil cylinder 3 pivots with turnover panel arm 213 and is connected, and piston rod 32 drives the center line swing of turnover panel arm 213 around axle 22, makes plate body 211 erect or put down; Be turnover panel arm 213 at horizontal level, plate body 211 puts down, the surplus base plate 11 that receives basket 1 is in alignment with pressing; Turnover panel arm 213 is to lower swing; Plate body 211 is packed up, and piston rod 32 strokes end, and turnover panel arm 213 swings to the extreme lower position plate body; Plate body 211 is erect, and the right-end openings between the vertical riser 12 of the front end of pressing surplus reception basket 1, rear end is closed.Riser 12 medial surfaces can weld two blocks, block plate body 211, or plate body 211 width itself block plate body 211 greater than the distance of two risers 12 with riser 12, and this moment, plate body 211 was in upright state.
Channel-section steel support 9, the plate body 211 that supporting is put down is in case press the surplus senior general of mistake turnover panel to smash.
Like Fig. 2 and shown in Figure 4; Press surplus reception basket 1 base plate 11 to be fixedly connected with the upper junction plate that is connected support 4 45; The lower connecting plate 46 that connects support 4 is fixed by bolts on the top panel 61 of adjustable shelf 6, thereby, will press surplus reception basket, connection support 4 and adjustable shelf 6 to be fixed together.
Like Fig. 2, shown in 6, the location-plate left and right symmetrically of limit assembly 8 is installed on the gusset 53 of leading truck 5, and screw can stop limiting plate 65 to continue to rise, and turns screw and can regulate the maximum height that qualification adjustable shelf 6 can reach on leading truck 5.
The course of work of the present invention is following:
The surplus initial position that receives basket 1 is represented to press in the lower part of Fig. 2, and when extruder preparation shearing pressure was surplus, the piston rod 32 of turnover panel oil cylinder 3 stretched out; Driving turnover panel arm 213 plate bodys swings to the right; Plate body 211 is swung left, becomes upright state, and the right-end openings between the vertical riser 12 of the front end of pressing surplus reception basket 1, rear end is closed; Form a whole with pressing surplus reception basket 1, turnover panel oil cylinder 3 keeps this kind state.
The surplus the highest lifting position that receives basket 1 is represented to press in the top of Fig. 2; The piston rod 72 of hoist cylinder 7 stretches out; Driving adjustable shelf 6 rises along leading truck 5; Press surplus reception basket 1 to rise along leading truck 5 with adjustable shelf 6, limit assembly 8 makes adjustable shelf 6 stop to rise, and press surplus receptions basket 1 to receive pressure in this position surplus.
Press surplus fall into press surplus receptions basket 1 after, the piston rod 72 of hoist cylinder 7 is regained, and drives adjustable shelf 6 along leading truck 5 declines; Press surplus reception basket 1 to descend along leading truck 5 with adjustable shelf 6, presses surplus receptions basket 1 decline to put in place after, promptly hoist cylinder 7 is got back to initial position; The piston rod 32 of turnover panel oil cylinder 3 is regained, and drives turnover panel arm 213 swing left, and plate body 211 is swung to the right; Open plate body 211, and press the surplus base plate 11 that receives basket 1 altogether on same plane, channel-section steel support 9 supports plate bodys 211.Owing to press the surplus base plate 11 that receives basket 1 to become 30 degree inclined-planes with level, press surplusly under the deadweight effect, fall into the surplus collecting box 10 of the pressure that is placed in the melt pit along plate body 211.Press surplus collecting box 10 to fill to press surplus back to transport and handle, wait for the next surplus reception of pressing by the user.
Said apparatus is arranged at underground, saves the Ground Operation space.Press surplus thickness, width and the height that receives basket 1, and the length of plate body 211 can be according to pressing surplus size to design.Leading truck 5 length are according to the difference in height design of pressing between surplus and the receiving system.Adjustable shelf 6 is when arriving leading truck 5 extreme higher positions, and leading truck 5 still has 1/3 to 1/2 height surplus design.
This device also comprises two cover automatic operation systems, and a cover is control hoist cylinder 7 automatically, thereby surplus reception basket 1 rise or the landing and the time of staying are pressed in control, and a cover is control turnover panel oil cylinder 3 automatically, thereby control plate body 211 erects or opens.The operating system of control hoist cylinder 7 comprises stay-supported encoder and two near switch, and the operating system of control turnover panel oil cylinder 3 comprises two near switch, and the signal that two cover systems are sent all feeds back to a cover PLC controller to be handled.
The stay-supported encoder, be to detect and sender near the effect of switch.The stay-supported encoder be with steel wire hook in moving component bottom, the stroke through real-time detection backguy carries out sender.Position switch or be through detecting the contact approaching, thereby sender with it near switch.
Automatically control is pressed surplus sink block 1 rise or the stay-supported encoder of the landing and the time of staying, is installed near the backguy of switch or contact and presses below the surplus base plate 11 that receives basket 1 or piston rod 72 front ends of hoist cylinder 7, the stay-supported encoder, is fixed on the leading truck 5 near switch.Said stay-supported encoder, two are near the switch minimum point of the piston rod 72 of corresponding hoist cylinder 7 and the stroke signal of peak respectively; The stretching out and withdraw of piston rod 72 through PLC controller control hoist cylinder 7, thereby control surplus sink block 1 rise of pressure or the landing and the time of staying.
The contact near switch that automatic control panel body 211 erects or opens is installed on the turnover panel arm 213 or piston rod 32 front ends of turnover panel oil cylinder 3, is fixed near switch and presses below the surplus base plate 11 that receives basket 1.Said two drive the stroke signal that turnover panels erect or put down near the piston rods of the corresponding respectively turnover panel oil cylinder 3 of switch 32, and stretching out and withdraw of the piston rod 32 through PLC controller control turnover panel oil cylinder 3 erects or put down thereby control turnover panel 21 plate bodys.
Technical scheme of the present invention is disclosed as above by preferred embodiment.Those skilled in the art should recognize change and the retouching of under the situation that does not break away from appended scope of the present invention that claim disclosed of the present invention and spirit, being done, and all belong within the protection domain of claim of the present invention.
Claims (5)
1. press surplus receiving system for one kind, it is characterized in that, comprising:
Press surplus receiving-member, be used for reception and discharge pressure surplus; The surplus receiving-member of said pressure comprises: press surplus reception basket, the surplus reception basket of said pressure comprises base plate and the first member plate, front end-plate and the end plate that are fixedly connected with said base plate, thereby forms open top and right-end openings, and said base plate becomes the inclined-plane with level; Turnover panel is positioned at the right-hand member of said base plate, can open or close said right-end openings, when closing said right-end openings, stops to press surplusly to discharge from said base plate, when opening said right-end openings, as pressing the surplus slide carriage that discharges from said base plate;
Lift Part supports and drives the surplus receiving-member of said pressure and goes up and down.
2. the surplus receiving system of pressure as claimed in claim 1; It is characterized in that: also comprise axle and two turnover panel oil cylinders; Said turnover panel by plate body, be connected two axle sleeves spaced apart from each other of plate body one end and the two turnover panel arms that are connected on the said two axle sleeve outer walls constitute; The two ends of said axle are passed respectively in two splicing sleeves at place, the lower right corner that said two axle sleeves are bearing in said front end-plate and said end plate; The cylinder body of said two turnover panel oil cylinders is installed on the lower surface of said base plate pivotally, and the piston rod of said two turnover panel oil cylinders pivots with said two turnover panel arms respectively and links to each other.
3. the surplus receiving system of pressure as claimed in claim 1 is characterized in that: said Lift Part comprises leading truck, adjustable shelf, connection support and hoist cylinder, wherein:
Said leading truck comprises substrate, leading truck vertical panel and two guiding cell bodies, and said substrate and said leading truck vertical panel are welded into the L type, and said two guiding cell bodies are spaced from each other left and right symmetrically and are fixed on the said leading truck vertical panel;
Said adjustable shelf comprises top panel and adjustable shelf vertical panel, and said top panel and said adjustable shelf vertical panel are welded into inverted L shape, and the two ends of said adjustable shelf vertical panel are stretched into respectively in the gathering sill of said two guiding cell bodies;
The top of said connection support and said base plate are fixedly linked, and the bottom of said connection support and said top panel are fixedly linked;
The cylinder body of said hoist cylinder and said substrate are fixedly linked, and the piston rod of said hoist cylinder and said top panel are fixedly linked.
4. the surplus receiving system of pressure as claimed in claim 3; It is characterized in that: also comprise limit assembly; Said limit assembly comprise location-plate and with location-plate on the screw that cooperates of screwed hole, said location-plate is fixedly mounted on the said leading truck, on said adjustable shelf, is installed with location-plate.
5. the surplus receiving system of pressure as claimed in claim 3; It is characterized in that: said guiding cell body is processed by square steel; One jiao recessed, forms said gathering sill, and three guide plates are arranged in the said gathering sill; Wherein a guide plate is fixed on the said leading truck vertical panel, and other two guide plates are fixed in the said gathering sill.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110439753.9A CN102423773B (en) | 2011-12-23 | 2011-12-23 | Discard receiving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110439753.9A CN102423773B (en) | 2011-12-23 | 2011-12-23 | Discard receiving device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102423773A true CN102423773A (en) | 2012-04-25 |
| CN102423773B CN102423773B (en) | 2014-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110439753.9A Active CN102423773B (en) | 2011-12-23 | 2011-12-23 | Discard receiving device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102423773B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999558A (en) * | 2017-11-23 | 2018-05-08 | 广东豪美新材股份有限公司 | A kind of opening structure of extruder discard frame |
| CN108672514A (en) * | 2018-06-21 | 2018-10-19 | 中国重型机械研究院股份公司 | Squeeze discard automatic conveying device and method |
| CN109158442A (en) * | 2018-09-03 | 2019-01-08 | 宁波金田铜业(集团)股份有限公司 | A kind of online oil-removing blowing device |
| US11883869B2 (en) | 2021-08-26 | 2024-01-30 | Brilex Technical Solutions, LLC | Butt retrieval system |
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|---|---|---|---|---|
| US4750345A (en) * | 1986-04-29 | 1988-06-14 | Sms Hasenclever Maschinenfabrik Gmbh | Recycling pressure plates and dies in extrusion presses |
| JPH105854A (en) * | 1996-06-14 | 1998-01-13 | Fujikura Ltd | Processor for irregular-shaped discharge |
| US6305207B1 (en) * | 1997-08-22 | 2001-10-23 | Sms Eumuco Gmbh | Removing shell and press residue from a metal-extruding ram disk or die |
| CN2693368Y (en) * | 2004-03-08 | 2005-04-20 | 西安重型机械研究所 | Remainder separating facility |
| CN101596560A (en) * | 2009-07-02 | 2009-12-09 | 太原重工股份有限公司 | The discard separator of steel tube extruder |
| CN102133585A (en) * | 2011-03-30 | 2011-07-27 | 太原重工股份有限公司 | Excessive pressure collecting device for aluminum extruder |
-
2011
- 2011-12-23 CN CN201110439753.9A patent/CN102423773B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4750345A (en) * | 1986-04-29 | 1988-06-14 | Sms Hasenclever Maschinenfabrik Gmbh | Recycling pressure plates and dies in extrusion presses |
| JPH105854A (en) * | 1996-06-14 | 1998-01-13 | Fujikura Ltd | Processor for irregular-shaped discharge |
| US6305207B1 (en) * | 1997-08-22 | 2001-10-23 | Sms Eumuco Gmbh | Removing shell and press residue from a metal-extruding ram disk or die |
| CN2693368Y (en) * | 2004-03-08 | 2005-04-20 | 西安重型机械研究所 | Remainder separating facility |
| CN101596560A (en) * | 2009-07-02 | 2009-12-09 | 太原重工股份有限公司 | The discard separator of steel tube extruder |
| CN102133585A (en) * | 2011-03-30 | 2011-07-27 | 太原重工股份有限公司 | Excessive pressure collecting device for aluminum extruder |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999558A (en) * | 2017-11-23 | 2018-05-08 | 广东豪美新材股份有限公司 | A kind of opening structure of extruder discard frame |
| CN107999558B (en) * | 2017-11-23 | 2024-01-12 | 广东豪美新材股份有限公司 | Door opening structure of extrusion machine residual pressing frame |
| CN108672514A (en) * | 2018-06-21 | 2018-10-19 | 中国重型机械研究院股份公司 | Squeeze discard automatic conveying device and method |
| CN109158442A (en) * | 2018-09-03 | 2019-01-08 | 宁波金田铜业(集团)股份有限公司 | A kind of online oil-removing blowing device |
| US11883869B2 (en) | 2021-08-26 | 2024-01-30 | Brilex Technical Solutions, LLC | Butt retrieval system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102423773B (en) | 2014-03-12 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20120425 Assignee: Tianjin Heavy Machinery Co., Ltd. Assignor: Taiyuan Heavy Industry Co., Ltd. Contract record no.: 2015990000703 Denomination of invention: Discard receiving device Granted publication date: 20140312 License type: Exclusive License Record date: 20150731 |
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