CN102419360B - Flaw detection device of mobile conveyer belt steel rope core - Google Patents
Flaw detection device of mobile conveyer belt steel rope core Download PDFInfo
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- CN102419360B CN102419360B CN201110424695.2A CN201110424695A CN102419360B CN 102419360 B CN102419360 B CN 102419360B CN 201110424695 A CN201110424695 A CN 201110424695A CN 102419360 B CN102419360 B CN 102419360B
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- support arm
- retractable support
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Abstract
Flaw detection device of mobile conveyer belt steel rope core, comprise travelling car, intelligent data acquisition treatment box, flaw detection sensor module integration case and rail plate, intelligent data acquisition treatment box is fixed on the base plate of travelling car, intelligent data acquisition treatment box is provided with the table top for placing flaw detection sensor module integration case, retractable support arm is provided with in the side of travelling car base plate, retractable support arm is vertical with base plate, wheel is provided with in the junction of base plate and retractable support arm, one end of retractable support arm is fixedly connected with travelling car base plate, the other end is provided with supporting leg, retractable support arm is provided with the fixed orifice for installing rail plate.The mounting bracket of rail plate is can be used as after retractable support arm horizontal positioned, by adjusting the length of retractable support arm and rail plate, and the magnitude setting of flaw detection sensor module, to adapt to the width of different conveying belt; Retractable support arm can be used as pushing hands and uses, and the convenient dolly that promotes moves.
Description
Technical field
The present invention relates to the failure detector of a kind of conveying belt or Steel cord, specifically a kind of flaw detection device of mobile conveyer belt steel rope core.
Background technology
Reliability service, as mass transport instrument, must be put in the first place by conveyor.First the safety of conveyor should be to the protection of equipment reliability service, also will protect personnel in conveyor itself and residing working environment and working range simultaneously.The contingent danger of conveyor generally has: steel wire rope core of conveyer belt twitch the bubbling fracture caused cause winding goods to fall and stuckly cause shutdown, conveyer band discerption causes goods to fall and stuckly causes shutdown; Personnel cause because ruptured belt goods flies out injure shock by a crashing object; The shock that falls that personnel cause because of ruptured belt; Due to material failure, strength loss and cause structural failure etc.
For ensureing the safe operation of conveyor, need the damage status grasping steel cable core conveying belt at any time.Owing to lacking necessary means, mostly still adopt backward manual detection and regular quantitatively tape swapping method at present, in the use of steel cable core conveying belt, there is dangerous, uneconomical, insecure problem in a large number.Along with the progress of science and technology and the remarkable development of nearly more than ten years Nondestructive Testing for Wire Ropes, the detector device of existing many companies research Steel cord conveyor belt type on domestic and international market, but structure bulky, cannot according to conveying belt width adjustment.And common detector device is all fixed installation, and dismounting bothers very much.If adopt a detector device Polling multiple stage conveyor, need dismounting frequently, waste time and energy.If adopt the mode of the corresponding conveyor of a detector device, its testing cost can be very high, and non-general enterprises can bear.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of flaw detection device of mobile conveyer belt steel rope core, and can be arranged by failure detector fast and put in place, dismounting is very easy.
The present invention for solving the problems of the technologies described above adopted technical scheme is: flaw detection device of mobile conveyer belt steel rope core, comprise travelling car, intelligent data acquisition treatment box, flaw detection sensor module integration case and rail plate, intelligent data acquisition treatment box is fixed on the base plate of travelling car, intelligent data acquisition treatment box is provided with the table top for placing flaw detection sensor module integration case, retractable support arm is provided with in the side of travelling car base plate, retractable support arm is vertical with base plate, wheel is provided with in the junction of base plate and retractable support arm, one end of retractable support arm is fixedly connected with travelling car base plate, the other end is provided with supporting leg, retractable support arm is provided with the fixed orifice for installing rail plate.
Described flaw detection sensor module integration case and retractable support arm are provided with the snap close matched.
Described intelligent data acquisition treatment box is provided with data line interface, and data line interface covers in the chamber door of acquisition process case.
Described retractable support arm is nesting type structure, forms by plural extensible canopy is nested step by step.
Described rail plate is connected and composed with upper rail by one or two, and rail plate has two rail grooves arranged side by side, and the flaw detection sensor module bottom be contained in flaw detection sensor module integration case is provided with the guide wheel coordinated with rail groove.
On the base plate of described travelling car, the side relative with wheel is provided with support plate.
The invention has the beneficial effects as follows: when arranging failure detector, travelling car is put into, the mounting bracket of rail plate is can be used as after retractable support arm horizontal positioned, by adjusting the length of retractable support arm and rail plate, and the magnitude setting of flaw detection sensor module, to adapt to the width of different conveying belt.When needing mobile, retractable support arm and rail plate are packed up, flaw detection sensor module integration case is placed on dolly, and retractable support arm can be used as pushing hands and uses, and the convenient dolly that promotes moves.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the schematic diagram after travelling car is put into.
Fig. 3 is the installation site schematic diagram of rail plate on retractable support arm.
Fig. 4 is the set-up mode schematic diagram of flaw detection sensor module in rail plate.
Fig. 5 is the installation site schematic diagram of the present invention when detecting.
Mark in figure: 1, travelling car, 101, base plate, 102, wheel, 103, support plate, 2, intelligent data acquisition treatment box, 201, chamber door, 3, flaw detection sensor module integration case, 301, flaw detection sensor module, 4, rail plate, 401, rail groove, 5, retractable support arm, 501, supporting leg, 6, snap close.
Embodiment
As shown in the figure, flaw detection device of mobile conveyer belt steel rope core, comprise travelling car 1, intelligent data acquisition treatment box 2, flaw detection sensor module integration case 3 and rail plate 4, intelligent data acquisition treatment box 2 is fixed on the base plate 101 of travelling car 1, intelligent data acquisition treatment box 2 is provided with the table top for placing flaw detection sensor module integration case 3, retractable support arm 5 is provided with in the side of travelling car 1 base plate 101, retractable support arm 5 is vertical with base plate 101, wheel 102 is provided with at base plate 101 and the junction of retractable support arm 5, one end of retractable support arm 5 is fixedly connected with travelling car 1 base plate 101, the other end is provided with supporting leg 501, retractable support arm 5 is provided with the fixed orifice for installing rail plate 4.
Described flaw detection sensor module integration case 3 and retractable support arm 5 are provided with the snap close 6 matched.
Described intelligent data acquisition treatment box 2 is provided with data line interface, and data line interface covers in the chamber door 201 of acquisition process case 2.
Described retractable support arm 5 is nesting type structure, forms by plural extensible canopy is nested step by step.
Described rail plate 4 is connected and composed with upper rail by one or two, and rail plate 4 has two rail grooves 401 arranged side by side, and the flaw detection sensor module bottom be contained in flaw detection sensor module integration case 3 is provided with the guide wheel coordinated with rail groove 401.
On the base plate 101 of described travelling car 1, the side relative with wheel 102 is provided with support plate 103.
When using this mobile device, first flaw detection sensor module integration case and rail plate are taken off from dolly, place, then dolly was fallen, make retractable support arm parallel to the ground, the supporting leg opened on sway brace props up on the ground, allows dolly keep steady state (SS) (shown in Fig. 2).According to the length of the width determination guide rail of conveying belt, guide rail is spliced and is bolted on (shown in Fig. 3) on travelling car rear support arm again.Flaw detection sensor module is taken out from flaw detection sensor module integration case, guide wheel assembly in flaw detection sensor module is inserted in guide-track groove, then flaw detection sensor module is slid into and determine position, successively multiple flaw detection sensor module is installed (shown in Fig. 4) by the width of conveying belt.Take out communication cable flaw detection sensor module and intelligent data acquisition treatment box are connected, then intelligent data acquisition treatment box and the notebook computer that process software is housed are connected.The part of dolly being installed flaw detection sensor module is 90 degree to be lain in a horizontal plane in below conveying belt, just normally can enter testing state (shown in Fig. 5).
Claims (6)
1. flaw detection device of mobile conveyer belt steel rope core, it is characterized in that: comprise travelling car (1), intelligent data acquisition treatment box (2), flaw detection sensor module integration case (3) and rail plate (4), intelligent data acquisition treatment box (2) is fixed on the base plate (101) of travelling car (1), intelligent data acquisition treatment box (2) is provided with the table top for placing flaw detection sensor module integration case (3), as the retractable support arm (5) of rail plate mounting bracket after the side of travelling car (1) base plate (101) is provided with horizontal positioned, retractable support arm (5) is vertical with base plate (101), wheel (102) is provided with at base plate (101) and the junction of retractable support arm (5), one end of retractable support arm (5) is fixedly connected with travelling car (1) base plate (101), the other end is provided with supporting leg (501), retractable support arm (5) is provided with the fixed orifice for installing rail plate (4), flaw detection sensor module is placed in flaw detection sensor module integration case, and after taking out from flaw detection sensor module integration case, is placed on rail plate.
2. flaw detection device of mobile conveyer belt steel rope core as claimed in claim 1, is characterized in that: described flaw detection sensor module integration case (3) and retractable support arm (5) are provided with the snap close (6) matched.
3. flaw detection device of mobile conveyer belt steel rope core as claimed in claim 1, it is characterized in that: described intelligent data acquisition treatment box (2) is provided with data line interface, data line interface covers in the chamber door (201) of intelligent data acquisition treatment box (2).
4. flaw detection device of mobile conveyer belt steel rope core as claimed in claim 1, is characterized in that: described retractable support arm (5) is nesting type structure, forms by plural extensible canopy is nested step by step.
5. flaw detection device of mobile conveyer belt steel rope core as claimed in claim 1, it is characterized in that: described rail plate (4) is connected and composed with upper rail by one or two, rail plate (4) has two rail grooves (401) arranged side by side, and the flaw detection sensor module bottom be contained in flaw detection sensor module integration case (3) is provided with the guide wheel coordinated with rail groove (401).
6. flaw detection device of mobile conveyer belt steel rope core as claimed in claim 1, is characterized in that: on the base plate (101) of described travelling car (1), the side relative with wheel (102) is provided with support plate (103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110424695.2A CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110424695.2A CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
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| Publication Number | Publication Date |
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| CN102419360A CN102419360A (en) | 2012-04-18 |
| CN102419360B true CN102419360B (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110424695.2A Active CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
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Citations (5)
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| CN201600336U (en) * | 2009-09-11 | 2010-10-06 | 北京菲力克技术有限公司 | On-line detecting device of steel cord conveyor belt |
| CN201740767U (en) * | 2010-02-10 | 2011-02-09 | 冯严波 | Vehicle-mounted movable type dry-coupling semiautomatic ultrasonic flaw detector |
| CN202011397U (en) * | 2011-04-15 | 2011-10-19 | 岳志军 | Multifunctional continuous inspection type track inspection vehicle |
| CN202372489U (en) * | 2011-12-19 | 2012-08-08 | 洛阳泰斯特探伤技术有限公司 | Movable flaw detection device for steel rope core of conveying belt |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07181167A (en) * | 1993-12-24 | 1995-07-21 | Taiheiyo Tanko Kk | Steel rope monitoring apparatus |
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2011
- 2011-12-19 CN CN201110424695.2A patent/CN102419360B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2864910Y (en) * | 2005-09-16 | 2007-01-31 | 华章电气（桐乡）有限公司 | Scan shelf |
| CN201600336U (en) * | 2009-09-11 | 2010-10-06 | 北京菲力克技术有限公司 | On-line detecting device of steel cord conveyor belt |
| CN201740767U (en) * | 2010-02-10 | 2011-02-09 | 冯严波 | Vehicle-mounted movable type dry-coupling semiautomatic ultrasonic flaw detector |
| CN202011397U (en) * | 2011-04-15 | 2011-10-19 | 岳志军 | Multifunctional continuous inspection type track inspection vehicle |
| CN202372489U (en) * | 2011-12-19 | 2012-08-08 | 洛阳泰斯特探伤技术有限公司 | Movable flaw detection device for steel rope core of conveying belt |
Non-Patent Citations (2)
| Title |
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| 钢丝绳无损检测技术的发展及现状;陈辉等;《石油工程建设》;20060228;第32卷(第1期);第62-66页 * |
| 钢丝绳芯输送带检测技术及其发展状况;吉增权;《机电产品开发与创新》;20110930;第24卷(第5期);第141-143页 * |
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| CN102419360A (en) | 2012-04-18 |
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| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: YANG XU Free format text: FORMER OWNER: LUOYANG TST FLAW DETECTION TECHNOLOGY CO., LTD. Effective date: 20141124 Owner name: DOU BOYING YANG XIAOXU HUA XIANGYU Effective date: 20141124 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Inventor after: Yang Xu Inventor after: Dou Boying Inventor after: Yang Xiaoxu Inventor after: Hua Xiangyu Inventor before: Dou Boli Inventor before: Yang Xiaoxu Inventor before: Zuo Hongliang Inventor before: Liu Feng Inventor before: Hua Zhanwen |
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Free format text: CORRECT: ADDRESS; FROM: 471003 LUOYANG, HENAN PROVINCE TO: 471000 LUOYANG, HENAN PROVINCE Free format text: CORRECT: INVENTOR; FROM: DOU BOLI YANG XIAOXU ZUO HONGLIANG LIU FENG HUA ZHANWEN TO: YANG XU DOU BOYING YANG XIAOXU HUA XIANGYU |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20141124 Address after: 3, No. 471000, Binhe Road, hi tech Development Zone, Henan, Luoyang, 22, 401 Applicant after: Yang Xu Applicant after: Dou Boying Applicant after: Yang Xiaoxu Applicant after: Hua Xiangyu Address before: 3, No. 471003, Binhe Road, hi tech Development Zone, Henan, Luoyang, 22, 401 Applicant before: Luoyang TST Flaw Detection Technology Co., Ltd. |
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