CN102419360A - Flaw detection device of mobile conveyer belt steel rope core - Google Patents
Flaw detection device of mobile conveyer belt steel rope core Download PDFInfo
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- CN102419360A CN102419360A CN2011104246952A CN201110424695A CN102419360A CN 102419360 A CN102419360 A CN 102419360A CN 2011104246952 A CN2011104246952 A CN 2011104246952A CN 201110424695 A CN201110424695 A CN 201110424695A CN 102419360 A CN102419360 A CN 102419360A
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- flaw detection
- detection sensor
- support arm
- sensor module
- retractable support
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Abstract
The invention discloses a flaw detection device of a mobile conveyer belt steel rope core, which comprises a mobile dolly, an intelligent data acquisition and processing box, a flaw detection sensor module integrating box and a slide guide rail, wherein the intelligent data acquisition and processing box is fixed on a bottom board of the mobile dolly; a table face used for placing the flaw detection sensor module integrating box is arranged on the intelligent data acquisition and processing box; a telescopic supporting arm is arranged on one side of the bottom board of the mobile dolly and is vertical to the bottom board; a wheel is arranged at the place, where the bottom board is connected with the telescopic supporting arm; one end of the telescopic supporting arm is fixedly connected with the bottom board of the mobile dolly, and the other end is provided with a supporting leg; and a fixing hole used for mounting the slide guide rail is formed on the telescopic supporting arm. After being horizontally placed, the telescopic supporting arm can serve as a mounting bracket of the slide guide rail so as to adapt to the widths of different conveyer belts by adjusting the lengths of the telescopic supporting arm and the slide guide rail and the set number of the flaw detection sensor modules. The telescopic supporting arm can serve as a pushing hand when used, so that the dolly can be conveniently pushed to move.
Description
Technical field
The present invention relates to the failure detector of a kind of conveying belt or Steel cord, specifically a kind of moving conveyor steel cable core failure detector.
Background technology
Conveyor must be put reliability service in the first place as large-scale delivery means.The safety of conveyor at first should be to the equipment reliable running protection, also will protect personnel in conveyor itself and working environment of living in and the working range simultaneously.The contingent danger of conveyor generally has: the conveying belt Steel cord is twitched the bubbling fracture cause and is caused the winding goods to fall and stuck shutdown, the conveyer band discerption of causing causes goods to fall and stuckly cause shutdown; Personnel since conveying belt fracture goods fly out cause injure bump by a crashing object; The bump that falls that personnel cause because of the conveying belt fracture; Owing to material failure, strength loss cause structural failure etc.
For guaranteeing the safe operation of conveyor, need grasp the damage status of steel cable core conveying belt at any time.Owing to lack necessary means, most at present still prolonging with manual detection that falls behind and regularly quantitative tape swapping method in the use of steel cable core conveying belt, exists dangerous, uneconomical, insecure problem in a large number.Along with the progress of science and technology remarkable development with nearly more than ten years wire rope Dynamic Non-Destruction Measurement, the detector device of existing many companies research steel cable core conveying belt type on the domestic and international market, but structure is heavy, can't be according to the conveying belt width adjustment.And common detector device all is fixed installation, and dismounting bothers very much.If adopt a detector device to detect many conveyors in turn, need frequent dismounting, waste time and energy.If adopt the mode of the corresponding conveyor of a detector device, it detects cost can be very high, and non-general enterprise can bear.
Summary of the invention
Technical matters to be solved by this invention provides a kind of moving conveyor steel cable core failure detector, can fast the failure detector setting be put in place, and dismounting is very easy.
The present invention solves the problems of the technologies described above the technical scheme that is adopted to be: moving conveyor steel cable core failure detector; Comprise travelling car, intelligent data acquisition treatment box, the integrated case of flaw detection sensor module and rail plate; The intelligent data acquisition treatment box is fixed on the base plate of travelling car; On the intelligent data acquisition treatment box, be provided with the table top that is used to place the integrated case of flaw detection sensor module, be provided with the retractable support arm in a side of travelling car base plate, the retractable support arm is vertical with base plate; Junction at base plate and retractable support arm is provided with wheel; One end of retractable support arm is fixedly connected with the travelling car base plate, and the other end is provided with supporting leg, on the retractable support arm, is provided with the fixed orifice that is used to install rail plate.
Integrated case of described flaw detection sensor module and retractable support arm are provided with the snap close that matches.
Described intelligent data acquisition treatment box is provided with data line interface, and data line interface covers in the chamber door of acquisition process case.
Described retractable support arm is a nesting type structure, constitutes by plural extensible canopy is nested step by step.
Described rail plate connects and composes with upper rail by one or two, and rail plate has two rail grooves arranged side by side, and the flaw detection sensor module bottom that is contained in the integrated case of flaw detection sensor module is provided with the guide wheel that cooperates with rail groove.
On the base plate of said travelling car, a side relative with wheel is provided with support plate.
The invention has the beneficial effects as follows: when failure detector is set; Travelling car is put into; Can be used as the mounting bracket of rail plate after the retractable support arm horizontal positioned; Through the length of adjustment retractable support arm and rail plate, and the flaw detection sensor module quantity is set, to adapt to the width of different conveying belt.When needing to move, retractable support arm and rail plate are packed up, the integrated case of flaw detection sensor module is placed on the dolly, and the retractable support arm can be used as pushing hands and uses, and the convenient dolly that promotes moves.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the synoptic diagram after travelling car is put into.
Fig. 3 is the installation site synoptic diagram of rail plate on the retractable support arm.
Fig. 4 is the set-up mode synoptic diagram of flaw detection sensor module in rail plate.
Fig. 5 is the installation site synoptic diagram of the present invention when detecting.
Mark among the figure: 1, travelling car, 101, base plate, 102, wheel, 103, support plate; 2, intelligent data acquisition treatment box, 201, chamber door, 3, the integrated case of flaw detection sensor module; 301, flaw detection sensor module, 4, rail plate, 401, rail groove; 5, retractable support arm, 501, supporting leg, 6, snap close.
Embodiment
As shown in the figure; Moving conveyor steel cable core failure detector; Comprise travelling car 1, intelligent data acquisition treatment box 2, the integrated case 3 of flaw detection sensor module and rail plate 4, intelligent data acquisition treatment box 2 is fixed on the base plate 101 of travelling car 1, on intelligent data acquisition treatment box 2, is provided with the table top that is used to place the integrated case 3 of flaw detection sensor module; Side at travelling car 1 base plate 101 is provided with retractable support arm 5; Retractable support arm 5 is vertical with base plate 101, is provided with wheel 102 in the junction of base plate 101 and retractable support arm 5, and an end of retractable support arm 5 is fixedly connected with travelling car 1 base plate 101; The other end is provided with supporting leg 501, on retractable support arm 5, is provided with the fixed orifice that is used to install rail plate 4.
The integrated case 3 of described flaw detection sensor module is provided with the snap close 6 that matches with retractable support arm 5.
Described intelligent data acquisition treatment box 2 is provided with data line interface, and data line interface covers in the chamber door 201 of acquisition process case 2.
Described retractable support arm 5 is a nesting type structure, constitutes by plural extensible canopy is nested step by step.
Described rail plate 4 connects and composes with upper rail by one or two, and rail plate 4 has two rail grooves 401 arranged side by side, and the flaw detection sensor module bottom that is contained in the integrated case 3 of flaw detection sensor module is provided with the guide wheel that cooperates with rail groove 401.
On the base plate 101 of said travelling car 1, be provided with support plate 103 with wheel 102 relative sides.
When using this mobile device, earlier integrated case of flaw detection sensor module and rail plate are taken off from dolly, place on one side; Then dolly was fallen; Make the retractable support arm parallel to the ground, the supporting leg of opening on the sway brace props up on the ground, lets dolly keep steady state (SS) (shown in Figure 2).Confirm the length of guide rail according to the width of conveying belt, the guide rail splicing is good again through being bolted to behind the travelling car on the sway brace (shown in Figure 3).In the integrated case of flaw detection sensor module, take out the flaw detection sensor module; Guide wheel assembly on the flaw detection sensor module is inserted in the guide-track groove; Then the flaw detection sensor module is slid into definite position, successively a plurality of flaw detection sensor modules are installed (shown in Figure 4) by the width of conveying belt.Take out communication cable flaw detection sensor module and intelligent data acquisition treatment box are connected, again intelligent data acquisition treatment box and the notebook computer that process software is housed are connected.The part that the flaw detection sensor module is installed on the dolly is 90 degree lies in a horizontal plane in the conveying belt below, just can normally get into testing state (shown in Figure 5).
Claims (6)
1. moving conveyor steel cable core failure detector; It is characterized in that: comprise travelling car (1), intelligent data acquisition treatment box (2), the integrated case of flaw detection sensor module (3) and rail plate (4); Intelligent data acquisition treatment box (2) is fixed on the base plate (101) of travelling car (1); On intelligent data acquisition treatment box (2), be provided with the table top that is used to place the integrated case of flaw detection sensor module (3); Side at travelling car (1) base plate (101) is provided with retractable support arm (5); Retractable support arm (5) is vertical with base plate (101), is provided with wheel (102) in the junction of base plate (101) and retractable support arm (5), and an end of retractable support arm (5) is fixedly connected with travelling car (1) base plate (101); The other end is provided with supporting leg (501), on retractable support arm (5), is provided with the fixed orifice that is used to install rail plate (4).
2. moving conveyor steel cable core failure detector as claimed in claim 1 is characterized in that: integrated case of described flaw detection sensor module (3) and retractable support arm (5) are provided with the snap close (6) that matches.
3. moving conveyor steel cable core failure detector as claimed in claim 1, it is characterized in that: described intelligent data acquisition treatment box (2) is provided with data line interface, and data line interface covers in the chamber door of acquisition process case (2) (201).
4. moving conveyor steel cable core failure detector as claimed in claim 1, it is characterized in that: described retractable support arm (5) is a nesting type structure, constitutes by plural extensible canopy is nested step by step.
5. moving conveyor steel cable core failure detector as claimed in claim 1; It is characterized in that: described rail plate (4) connects and composes with upper rail by one or two; Rail plate (4) has two rail grooves (401) arranged side by side, and the flaw detection sensor module bottom that is contained in the integrated case of flaw detection sensor module (3) is provided with the guide wheel that cooperates with rail groove (401).
6. moving conveyor steel cable core failure detector as claimed in claim 1 is characterized in that: on the base plate (101) of said travelling car (1), a side relative with wheel (102) is provided with support plate (103).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110424695.2A CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110424695.2A CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102419360A true CN102419360A (en) | 2012-04-18 |
| CN102419360B CN102419360B (en) | 2015-08-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110424695.2A Active CN102419360B (en) | 2011-12-19 | 2011-12-19 | Flaw detection device of mobile conveyer belt steel rope core |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07181167A (en) * | 1993-12-24 | 1995-07-21 | Taiheiyo Tanko Kk | Steel rope monitoring apparatus |
| CN2864910Y (en) * | 2005-09-16 | 2007-01-31 | 华章电气（桐乡）有限公司 | Scan shelf |
| CN201600336U (en) * | 2009-09-11 | 2010-10-06 | 北京菲力克技术有限公司 | On-line detecting device of steel cord conveyor belt |
| CN201740767U (en) * | 2010-02-10 | 2011-02-09 | 冯严波 | Vehicle-mounted movable type dry-coupling semiautomatic ultrasonic flaw detector |
| CN202011397U (en) * | 2011-04-15 | 2011-10-19 | 岳志军 | Multifunctional continuous inspection type track inspection vehicle |
| CN202372489U (en) * | 2011-12-19 | 2012-08-08 | 洛阳泰斯特探伤技术有限公司 | Movable flaw detection device for steel rope core of conveying belt |
-
2011
- 2011-12-19 CN CN201110424695.2A patent/CN102419360B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07181167A (en) * | 1993-12-24 | 1995-07-21 | Taiheiyo Tanko Kk | Steel rope monitoring apparatus |
| CN2864910Y (en) * | 2005-09-16 | 2007-01-31 | 华章电气（桐乡）有限公司 | Scan shelf |
| CN201600336U (en) * | 2009-09-11 | 2010-10-06 | 北京菲力克技术有限公司 | On-line detecting device of steel cord conveyor belt |
| CN201740767U (en) * | 2010-02-10 | 2011-02-09 | 冯严波 | Vehicle-mounted movable type dry-coupling semiautomatic ultrasonic flaw detector |
| CN202011397U (en) * | 2011-04-15 | 2011-10-19 | 岳志军 | Multifunctional continuous inspection type track inspection vehicle |
| CN202372489U (en) * | 2011-12-19 | 2012-08-08 | 洛阳泰斯特探伤技术有限公司 | Movable flaw detection device for steel rope core of conveying belt |
Non-Patent Citations (2)
| Title |
|---|
| 吉增权: "钢丝绳芯输送带检测技术及其发展状况", 《机电产品开发与创新》, vol. 24, no. 5, 30 September 2011 (2011-09-30), pages 141 - 143 * |
| 陈辉等: "钢丝绳无损检测技术的发展及现状", 《石油工程建设》, vol. 32, no. 1, 28 February 2006 (2006-02-28), pages 62 - 66 * |
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| CN102419360B (en) | 2015-08-26 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: YANG XU Free format text: FORMER OWNER: LUOYANG TST FLAW DETECTION TECHNOLOGY CO., LTD. Effective date: 20141124 Owner name: DOU BOYING YANG XIAOXU HUA XIANGYU Effective date: 20141124 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Xu Inventor after: Dou Boying Inventor after: Yang Xiaoxu Inventor after: Hua Xiangyu Inventor before: Dou Boli Inventor before: Yang Xiaoxu Inventor before: Zuo Hongliang Inventor before: Liu Feng Inventor before: Hua Zhanwen |
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| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 471003 LUOYANG, HENAN PROVINCE TO: 471000 LUOYANG, HENAN PROVINCE Free format text: CORRECT: INVENTOR; FROM: DOU BOLI YANG XIAOXU ZUO HONGLIANG LIU FENG HUA ZHANWEN TO: YANG XU DOU BOYING YANG XIAOXU HUA XIANGYU |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20141124 Address after: 3, No. 471000, Binhe Road, hi tech Development Zone, Henan, Luoyang, 22, 401 Applicant after: Yang Xu Applicant after: Dou Boying Applicant after: Yang Xiaoxu Applicant after: Hua Xiangyu Address before: 3, No. 471003, Binhe Road, hi tech Development Zone, Henan, Luoyang, 22, 401 Applicant before: Luoyang TST Flaw Detection Technology Co., Ltd. |
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