CN102414381A

CN102414381A - Building panel

Info

Publication number: CN102414381A
Application number: CN2009801590910A
Authority: CN
Inventors: S.J.特罗尔; S.J.贝德福德
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-05-22
Filing date: 2009-05-22
Publication date: 2012-04-11
Anticipated expiration: 2029-05-22
Also published as: WO2010132916A1; RU2514067C2; CA2759659C; CA2759659A1; SG174481A1; CN102414381B; ZA201106867B; RU2011152358A

Abstract

A building panel (10) comprises a hollow elongate structure (12) having a generally rectangular cross-sectional profile. The elongate structure (12) comprises first and second outer skins (14a and 14b) joined by substantially parallel first and second side walls (16a and 16b). A connecting means (18) is provided on each side wall (16) respectively wherein, in use, adjacent panels (10) can be connected to each other side by side to form a segment (30) of a wall or roof. The elongate structure (12) further comprises a third inner skin in the form of a web (20) extending between the first and second side walls (16) so as to divide the interior of the elongate structure into two chambers. The duel chamber profile of the elongate structure (12) provides the panel (10) with additional structural strength and rigidity, as well as improved thermal and sound insulation properties. The panel (10) is preferably made of polycarbonate.

Description

Building panel

Technical field

The present invention relates to building panel and building system, and particularly but non-Merlon top cover or the shingle nail of exclusively relating to.

Background technology

The Merlon lid panel is that building and building materials field are known.They are relative light weights, firm and translucent, thereby the passive form of solar heat with electricity is provided.They are used for family, industry and commercial building and use.The Merlon lid panel of prior art provides thickness and reaches the various patterns that 30mm and length reach 6m.For some certain applications, the length that they can be buied reaches 12m.Yet, the additional steel part that the Merlon thin plate requirement of all prior aries is used to support, and this causes the aesthetic feeling restriction of not expecting in building and design aspect.

Exploitation the present invention is for a kind of building panel and system are provided, and the vacancy in builing industry and the building materials industry has been filled up by this building panel and system, and this building panel and system are a kind of effective Merlon of cost system with long span ability.Yet obvious is, this building panel also can be processed by other the material that is fit to except that Merlon.

Reference to prior art in this manual only is provided for illustrative purpose, and not to be regarded as these prior aries of approval be in the Australia or the part of other local general general knowledge.

Summary of the invention

According to an aspect of the present invention, a kind of Merlon building panel that is used for building materials industry is provided, said panel comprises:

Elongate structure with hollow of essentially rectangular cross section profile, said elongate structure comprise first outer and second skin that is connected by the first side wall and second sidewall; With

Be separately positioned on the linkage on each sidewall, wherein, in use, adjacent panels can utilize linkage to connect abreast each other, to constitute wall or top one section.

Preferably, the skin of elongate structure has outside curvature to a certain degree so that form the convex external surface on profile.This convex external surface is advantageously given panel automatically cleaning ability, and wherein, when being drenched, dust and other pollutant flow away from this convex surface, outside simply.Preferably, the first side wall and second sidewall are almost parallels.Usually, the first side wall and second sidewall are the general plane types.

Preferably, elongate structure comprises the 3rd internal layer, and said the 3rd internal layer is the form of the web (web) that between the first side wall and second sidewall, extends, so that the inside of elongate structure is divided into two chambers.The dual cavity profile of elongate structure provides the heat and the sound damping of structural strength and rigidity and improvement.

Preferably, linkage respectively comprises first rib and second rib, first rib be suitable for adjacent panels on the ribbed joint of coupling close, second rib also be suitable for adjacent panels on the ribbed joint of coupling close.Preferably, first rib and second rib respectively have bent type profile and are equipped with opposed facing concave form surface, and wherein, in use, rib forms alcove with sidewall.Preferably, the rib of the coupling on the adjacent panels has the curvature of coupling and when adjacent panels utilizes linkage to connect abreast each other, is received with corresponding first rib and becomes nested type to engage with second rib.Advantageously, the nested type of rib engages the chamber that is formed on the sealing between the adjacent panels with the corresponding sidewall of adjacent panels.Usually, said rib has semi-circular profile.

Preferably, microscler locking component is contained in the chamber of said sealing, engages rib is locked into each other nested type, and in use, adjacent panels is locked in together a section to form wall or top.

Advantageously, the elongate structure of hollow is processed by the Merlon of extrusion molding.Preferably, the sidewall of elongate structure and outer bed thickness are between the 1mm to 2.5mm.Usually, going up outer bed thickness is between the 1.2mm to 2.0mm.Usually, outer bed thickness is between the 1.4mm to 1.8mm down.Preferably, last skin has the UV resistant layer that it is applied.Usually, the UV resistant layer has the minimum thickness of 0.050mm.

Preferably, the gross thickness of polycarbonate panel is between 65mm to 90mm.More generally, the gross thickness of polycarbonate panel is between 73mm to 76mm.One preferred embodiment of polycarbonate panel is that about 74mm is thick.Preferably, the overall width of polycarbonate panel is between 80mm to 120mm.More generally, the overall width of polycarbonate panel is between 95mm to 110mm.A preferred embodiment of polycarbonate panel is that about 100mm is wide.

In a kind of form of panel, elongate structure is the general plane type.In the another kind of form of panel, elongate structure forms has vertical curvature to a certain degree, to give the supporting capacity that panel increases.

According to a further aspect in the invention, a kind of Merlon building system that is used for building materials industry is provided, said system comprises:

A plurality of Merlon building panels, each panel comprises:

Elongate structure with hollow of essentially rectangular cross section profile, said elongate structure comprise first outer and second skin that is connected by the first side wall of almost parallel and second sidewall; With

Be separately positioned on the linkage on each sidewall;

Wherein, in use, a plurality of panels can utilize linkage to connect abreast each other, to form wall or top one section.

Preferably, said Merlon building system also comprises microscler locking component, and said microscler locking component is suitable for engaging so that adjacent panels is connected each other abreast with linkage.In one embodiment, said locking component is the form of the aluminum strip of extrusion molding.In another embodiment, said locking component is the form of the Merlon bar of extrusion molding.

Preferably, said Merlon building system also comprises end cap, and said end cap is suitable for being contained in the hollow end of said elongate structure.Advantageously, end cap has first Coupling and second Coupling, and said first Coupling and second Coupling are suitable for being contained in two chambers of elongate structure of hollow.

According to a further aspect in the invention, a kind of building panel that is used for building materials industry is provided, said panel comprises:

Be separately positioned on the linkage on each sidewall, wherein, in use, adjacent panels can utilize linkage to connect a section to form wall or top each other abreast.

According to a further aspect in the invention, a kind of building system that is used for building materials industry is provided, said system comprises:

A plurality of building panels, each panel comprises:

Be separately positioned on the linkage on each sidewall;

Wherein, in use, a plurality of panels can be coupled to each other.

In entire chapter explanation, only if the context requirement, otherwise, speech " comprise " or variation like " comprising " or " including ", mean comprising of set said integral body or whole with being understood as, rather than any other eliminating of whole or whole set.Likewise, speech " preferably " or variation expect being understood as the set that means said integral body or integral body, rather than the present invention were worked necessary like " preferably ".

Description of drawings

Essence of the present invention will be with reference to accompanying drawing by being better understood in the following detailed description of preferred embodiment to building panel that only provides with the mode of example, wherein:

Fig. 1 is the sectional view that passes according to the preferred embodiment of building panel of the present invention;

Fig. 2 (a) be illustrate adjacent panels abreast be linked together the sectional view of first embodiment of mode;

Fig. 2 (b) be illustrate adjacent panels abreast be linked together the sectional view of second embodiment of mode;

Fig. 3 is the birds-eye perspective of the panel of Fig. 1;

Fig. 4 is a birds-eye perspective, illustrate Fig. 1 and Fig. 3 abreast be linked together a plurality of panels;

Fig. 5 is the birds-eye perspective of decomposition of the panel of Fig. 4; With,

Fig. 6 is the side elevation view of preferred embodiment of end cap that is used for the building panel of Fig. 1.

The specific embodiment

To shown in Figure 4, first preferred embodiment of building panel 10 comprises the elongate structure 12 of the hollow with essentially rectangular cross section profile like Fig. 1, as by Fig. 1 finding the most clearly.Elongate structure 12 comprises the first outer 14a and the second outer 14b that is connected by the first side wall 16a of almost parallel and the second sidewall 16b.The skin 14 of elongate structure 12 preferably has outside curvature to a certain degree on profile, so that form the convex external surface.This convex external surface advantageously gives panel 10 automatically cleaning abilities, and wherein, when being drenched, dust and other pollutant flow away from outside convex surface simply.Building panel is preferably processed by Merlon.

Panel 10 also comprises the linkage 18 that is separately positioned on each sidewall 16, and wherein, in use, adjacent panels 10 can utilize linkage 18 to connect abreast each other, and is with one section of formation wall or top, as shown in Figure 4.Panel 10 mainly is designed to as lid panel, yet seeing that their structural strength and rigidity will be understood as them and also can be used for the structure building with various other forms, comprises shingle nail.

Preferably, elongate structure 12 comprises the 3rd internal layer, and said the 3rd internal layer is the form of the web 20 that between the first side wall and second sidewall 16, extends, so that the inside of elongate structure is divided into two chambers.The dual cavity profile of elongate structure 12 is heat and the sound damping that panel 10 provides the additional structural strength and stiffness and improved.

Preferably, linkage 18 respectively comprises first rib 22a and second rib 22b.First rib 22a be suitable for adjacent panels on the rib 22a of coupling engage, second rib 22b also be suitable for adjacent panels on the rib 22b of coupling engage (see figure 2).In this embodiment, first rib and second rib 22 respectively have bent type profile and are equipped with opposed facing concave form surface.In current instance, rib 22 has semi-circular profile, yet should be appreciated that various profiles all can work.

As the most clearly visible by Fig. 1, rib 22 forms alcove with sidewall 16.Preferably, the rib 22a of the coupling on the adjacent panels has the curvature of coupling with 22b and when adjacent panels utilizes linkage to be connected abreast each other, is received with corresponding first rib 22a and becomes nested type joint (see figure 2) with second rib 22b.For the nested type that helps them engages, the interior diameter of first rib 22a is approximately equal to the external diameter of the rib 22a of coupling, and the external diameter of rib 22b is approximately equal to the interior diameter of the rib 22b of coupling.Advantageously, the nested type of rib 22 engages the alcove 24 that is in the sealing between the adjacent panels with corresponding sidewall 16 formation of adjacent panels 10.

Preferably, microscler locking component 26 is contained in the alcove 24 of sealing, engages rib 22 is locked into each other nested type.In this way, adjacent panels 10 is locked in together a section to form wall or top.One of purpose of locking bar 26 is to absorb the blast that direction makes progress.Fig. 4 illustrates by a plurality of panels 10 and utilizes linkage 18 to connect abreast each other and the roof section of the wall section 30 that forms.Two types locking component 26 (also seeing Fig. 5) is provided.The first locking component 26a is processed by the aluminium of extrusion molding, and gives roof section increased intensity and rigidity.The second locking component 26b is processed by the Merlon of extrusion molding.Locking component 26 manually inserts in the process that assembling is handled usually.Preferably, rib 22 utilizes butyl rubber sealant (mastic sealant) and is sealed in their the nested type joint.

In a kind of form of panel 10, elongate structure 12 is general plane types.In the another kind of form (not shown) of panel 10, elongate structure 12 forms vertical curvature of having to a certain degree to give the supporting capacity that panel increases.Locking component 26 can likewise be bent type, so that be contained in the alcove 24 of the sealing between the panel.Panel 10 can be by in advance bent typeization in making processing procedure.After panel 10 had been assembled, they were placed on the crooked workbench, and this workbench directly slides in the baking oven, keeps one specific period.The curvature angle of the workbench that this is crooked is preset, with the shape corresponding to the top of expecting.After the reason, panel is stayed cooling herein, and is more inserting bent type aluminium locking bar 26 on the large span.This then forms the specific curvature of panel.So completed panel can be delivered to the scene.The installation of this panel is identical with the application of surface plate; Insert Merlon locking bar 26, Merlon locking bar 26 simply with panel locking together.

Common top cover septal area (bay) comprises six panels 10 (two roof section 30 that connect side by side like Fig. 4) that connect side by side.Can adopt the various combinations of locking component 26a and 26b to come to obtain the various structure strength capabilities for the top cover septal area.Load combinations is following:

Surface plate

Locking specification (LS)	Maximum free span
		1	2.61 rice
2.1	3.18 rice
		2.2	3.62 rice
2.5	4.38 rice

Curved slab

Locking specification (LS)	Free span	Free span	Free span	Free span
						20 degree	25 degree	30 degree	35 degree
1	6.05 rice	6.43 rice	6.72 rice	6.93 rice
					2.1	8.00 rice	8.50 rice	8.88 rice	9.16 rice
2.2	9.49 rice	10.08 rice	10.53 rice	10.86 rice
					2.5	11.36 rice	12.07 rice	12.24 rice	12.00 rice

LS1=6 Merlon locking bar is in one six panel septal area

LS2.1=1 aluminium locking bar+5 a Merlon bar is in one six panel septal area

LS2.2=2 aluminium locking bar+4 a Merlon bar is in one six panel septal area

LS2.5=5 aluminium locking bar and 1 Merlon bar are in one six panel septal area

Locking system weight and static load specification are following:

LS1 weight=7kg/ square metre.Static load 0.078kN/ square metre.

LS2.1 weight=9kg/ square metre.Static load 0.091kN/ square metre.

LS2.2 weight=10kg/ square metre.Static load 0.101kN/ square metre.

LS2.5 weight=14kg/ square metre.Static load 0.142kN/ square metre.

Advantageously, the elongate structure 12 of hollow is processed by the Merlon of extrusion molding.Preferably, the sidewall 16 of elongate structure 12 and outer 14 thick be between the 1mm to 2.5mm.Preferably, go up outer 14a than outer 14b is thick slightly down.Usually, going up outer 14a thick is between the 1.2mm to 2.0mm.Usually, following outer 14b is thick is between the 1.4mm to 1.8mm.Preferably, go up outer 14a and have the UV resistant layer that it is applied.Usually, the UV resistant layer has the minimum thickness of 0.050mm.

Preferably, the gross thickness of polycarbonate panel 10 is between 65mm to 90mm.More generally, the gross thickness of polycarbonate panel 10 is between 73mm to 76mm.One preferred embodiment of polycarbonate panel 10 is that about 74mm is thick.Preferably, the overall width of polycarbonate panel 10 is between 80mm to 120mm.Usually, the overall width of polycarbonate panel 10 is between 95mm to 110mm.One preferred embodiment of polycarbonate panel 10 is that about 100mm is wide.

Preferably, building panel 10 also comprises end cap 40, and end cap 40 is suitable for being contained in the hollow end of elongate structure 12.Advantageously, end cap 40 has the first Coupling 42a and the second Coupling 42b, and the first Coupling 42a and the second Coupling 42b are suitable for being contained in two chambers of elongate structure 12 of hollow.Like finding the most clearly in Fig. 6, end cap 40 has the front 44 of plane, forms Coupling 42 at the back side of end cap 40.The first Coupling 42a is opened on positive 44 and forms lever, and this lever can be by grasping with (see figure 5) in the end of the elongate structure 12 of end cap 40 being inserted hollows.

Since the preferred embodiment of building panel and building system has been done detailed description, then obvious, embodiment provides a plurality of advantages that are superior to prior art, and said advantage comprises as follows:

(1) it has and reaches 12m bent type and the superior span capability 4.38m flat pattern.

(2) it is transportable fully; The workman can walk on it in installation process.

(3) it can be pliable and tough and flat (suppled flat) or reaching bent type on the long complete span of 15m.

(4) it helps Fast Installation.Six panel structures of prefabricated 600mm septal area are provided, thereby only need every at the scene 600mm ground to connect.

(5) it is light weight, high impact product.Each septal area can put in place by lifting easily with by locking manually at the scene.

(6) each section is mutually the same, to give uniformity completely.

(7) it provides superior noise reduction and hot property.

(8) it is no silicon.The possibility that does not have leakage in the seals at of product.Unique connected system and seal nipple are allowed hot square (thermal moment) and are not damaged hot property.

(9) as translucent, it utilizes natural light substantially and does not excessively dazzle the eyes.

(10) it has self-cleaning domed shape.

(11) in making processing procedure, bent type roof section can be by in advance bent typeization in baking oven.

(12) as the product of customization, mean more little waste at the scene.

It is obvious that to various equivalent modifications, under the situation that does not deviate from basic invention thinking of the present invention, except that having described, also can do various modification and improvement to previous embodiment.For example, linkage can adopt the form of the securing member that is fit to that is used for connecting side by side panel.Therefore, will be appreciated that scope of the present invention is not limited to described specific embodiment.

Claims

1. Merlon building panel that is used for building materials industry, said panel comprises:

Be separately positioned on the linkage on each sidewall, wherein, in use, adjacent panels can utilize linkage to connect abreast each other, to form wall or top one section.

2. Merlon building panel as claimed in claim 1, wherein, the skin of elongate structure has outside curvature to a certain degree so that form the convex external surface on profile.

3. Merlon building panel as claimed in claim 1, wherein, the first side wall and second sidewall are almost parallels.

4. Merlon building panel as claimed in claim 3, wherein, the first side wall and second sidewall are the general plane types.

5. like each described Merlon building panel of claim 1 to 4; Wherein, Said elongate structure comprises the 3rd internal layer, and said the 3rd internal layer is the form of the web that between the first side wall and second sidewall, extends, so that the inside of elongate structure is divided into two chambers.

6. like each described Merlon building panel of claim 1 to 5; Wherein, Said linkage respectively comprises first rib and second rib, first rib be suitable for adjacent panels on the ribbed joint of coupling close, second rib also be suitable for adjacent panels on the ribbed joint of coupling close.

7. Merlon building panel as claimed in claim 6, wherein, first rib and second rib respectively have bent type profile and are equipped with opposed facing concave form surface, and wherein, in use, rib forms alcove with sidewall.

8. Merlon building panel as claimed in claim 7; Wherein, the rib of the coupling on the adjacent panels has the curvature of coupling and when adjacent panels utilizes linkage to connect abreast each other, is received with corresponding first rib and becomes nested type to engage with second rib.

9. Merlon building panel as claimed in claim 8, wherein, the nested type of rib engages the chamber that is formed on the sealing between the adjacent panels with the corresponding sidewall of adjacent panels.

10. like each described Merlon building panel of claim 7 to 9, wherein, said rib has semi-circular profile.

11. Merlon building panel as claimed in claim 9, wherein, microscler locking component is contained in the chamber of said sealing, engages rib is locked into each other nested type, and in use, adjacent panels is locked in together a section to form wall or top.

12. Merlon building panel as claimed in claim 1, wherein, the sidewall of elongate structure and outer bed thickness are between the 1mm to 2.5mm.

13. Merlon building panel as claimed in claim 12, wherein, going up outer bed thickness is between the 1.2mm to 2.0mm.

14. Merlon building panel as claimed in claim 13, wherein, outer bed thickness is between the 1.4mm to 1.8mm down.

15. Merlon building panel as claimed in claim 12, wherein, last skin has the UV resistant layer that applies on it.

16. Merlon building panel as claimed in claim 15, wherein, the UV resistant layer has the minimum thickness of 0.050mm.

17. Merlon building panel as claimed in claim 1, wherein, the gross thickness of polycarbonate panel is between 50mm to 80mm.

18. Merlon building panel as claimed in claim 17, wherein, the gross thickness of polycarbonate panel is between 73mm to 76mm.

19. Merlon building panel as claimed in claim 18, wherein, about 74mm is thick for polycarbonate panel.

20. Merlon building panel as claimed in claim 1, wherein, the overall width of polycarbonate panel is between 80mm to 120mm.

21. Merlon building panel as claimed in claim 20, wherein, the overall width of polycarbonate panel is between 95mm to 110mm.

22. Merlon building panel as claimed in claim 21, wherein, about 100mm is wide for polycarbonate panel.

23. like each described Merlon building panel of claim 1 to 22, wherein, said elongate structure is the general plane type.

24. like each described Merlon building panel of claim 1 to 22, wherein, elongate structure is formed with vertical curvature to a certain degree, to give the supporting capacity that panel increases.

25. a Merlon building system that is used for building materials industry, said system comprises:

A plurality of Merlon building panels, each panel comprises:

Be separately positioned on the linkage on each sidewall;

26. Merlon building system as claimed in claim 25 also comprises microscler locking component, said microscler locking component is suitable for engaging so that adjacent panels is connected each other abreast with linkage.

27. Merlon building system as claimed in claim 26, wherein, locking component is the form of the aluminum strip of extrusion molding.

28. Merlon building system as claimed in claim 26, wherein, locking component is the form of the Merlon bar of extrusion molding.

29. Merlon building system as claimed in claim 25 also comprises end cap, said end cap is suitable for being contained in the hollow end of said elongate structure.

30. Merlon building system as claimed in claim 29, wherein, said end cap has first Coupling and second Coupling, and said first Coupling and second Coupling are suitable for being contained in two chambers of elongate structure of hollow.

31. a building panel that is used for building materials industry, said panel comprises:

32. Merlon building panel as claimed in claim 31, wherein, the elongate structure of hollow is processed by the Merlon of extrusion molding.

33. a building system that is used for building materials industry, said system comprises:

A plurality of building panels, each panel comprises:

Be separately positioned on the linkage on each sidewall;

Wherein, in use, a plurality of panels can utilize linkage to connect a section to form wall or top each other abreast.

34. one kind roughly as this with reference to accompanying drawing described and as in the accompanying drawing any one or a plurality of shown in building panel.

35. one kind roughly as this with reference to accompanying drawing described and as in the accompanying drawing any one or a plurality of shown in building system.