CN102413727A - Engaging female member for hook-and-loop fastener and method for preparing same - Google Patents

Engaging female member for hook-and-loop fastener and method for preparing same Download PDF

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Publication number
CN102413727A
CN102413727A CN2010800183252A CN201080018325A CN102413727A CN 102413727 A CN102413727 A CN 102413727A CN 2010800183252 A CN2010800183252 A CN 2010800183252A CN 201080018325 A CN201080018325 A CN 201080018325A CN 102413727 A CN102413727 A CN 102413727A
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China
Prior art keywords
fabric
adhesive
yarn
female member
substrate
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CN2010800183252A
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Chinese (zh)
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CN102413727B (en
Inventor
森下健一郎
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3M Innovative Properties Co
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3M Innovative Properties Co
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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0023Woven or knitted fasteners
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B18/00Fasteners of the touch-and-close type; Making such fasteners
    • A44B18/0069Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/56Supporting or fastening means
    • A61F13/62Mechanical fastening means, ; Fabric strip fastener elements, e.g. hook and loop
    • A61F13/622Fabric strip fastener elements, e.g. hook and loop
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/10Physical properties porous
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/011Dissimilar front and back faces
    • D10B2403/0112One smooth surface, e.g. laminated or coated
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/06Details of garments
    • D10B2501/063Fasteners
    • D10B2501/0632Fasteners of the touch-and-close type

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Slide Fasteners, Snap Fasteners, And Hook Fasteners (AREA)
  • Woven Fabrics (AREA)
  • Laminated Bodies (AREA)
  • Adhesive Tapes (AREA)

Abstract

An engaging female member for a hook-and-loop fastener, and a method of production thereof, which comprises a fabric having a warp yarn and a weft yarn arranged at intervals thereby forming openings in the fabric, and a loop yarn that protrudes from at least one surface; a flat substrate; and an adhesive layer provided on the yarn of one side of the fabric that bonds the fabric to the substrate, wherein the ratio of (opening ratio of the adhesive layer) / (opening ratio of the fabric) is not less than 0.1 and not more than 1.0.

Description

Joint female member of shackle fastener and preparation method thereof
Technical field
The present invention relates to joint female member of shackle fastener and preparation method thereof.
Background technology
Through between fabric and substrate, adhesive phase being set, they being laminated together having produced the joint female member then.Said fabric has warp yarns and the weft yarn and the loop yarn yarn of alternate layout.For example, the loop yarn yarn stretches out from the surface of the opposite side of the fabric face that is provided with adhesive.Suspension hook through loop yarn yarn and engages male member tangles, and engages female member as mating system.
The open No.0848938A of European patent discloses the joint female member that can be applied to repeat fastening mechanically tightening device.The open No.2006/0182927A of United States Patent (USP) discloses the composite component of Velcro fastener.United States Patent(USP) No. 5,876,532 disclose the method for preparing the stratification product.The open No.2005/0208260A of United States Patent (USP) discloses and has been used for the shackle fastener, especially for the laminate of diaper fastener.
In recent years, need be used for the joint female member of multiple product (like papery diaper, flooring material and clothes), this joint female member provides good reliability, it in addition can in the weight per unit area smaller fabrics, use and it can stably prepare.Therefore, existence can advantageously be kept engaging force through the engages male member and not cause again simultaneously and separate between the substrate that engages female member and the fabric and the needs of under the rolling condition, can prevent to stick together between substrate (blocking).
Therefore, the invention provides and advantageously to keep engaging force through the engages male member and do not cause simultaneously joint female member of the shackle fastener that separates between substrate and the fabric and under the rolling condition, can also prevent to stick together between substrate and preparation method thereof again.
Summary of the invention
The invention provides the joint female member of shackle fastener, it comprises: fabric, said fabric have the warp yarns and the weft yarn of alternate layout, thus the loop yarn yarn that on this fabric, forms opening and stretch out from least one surface; Flat substrate; Be arranged on the fabric one side yarn fabric and the bonding adhesive phase of substrate, the ratio of wherein (aperture efficiency of adhesive phase)/(aperture efficiency of fabric) is not less than 0.1 and be not more than 1.0.
" lip-deep yarn of fabric " comprises at least a in warp yarns, weft yarn or the loop yarn yarn, and it is arranged on the side of fabric (preferably, being warp yarns and weft yarn)." opening of fabric " is meant the space that in the part that two relative warp yarns and two relative weft yarn are centered on, forms; And " aperture efficiency of fabric " is meant the area (gross area of each opening in the area sum of warp yarns, weft yarn and loop yarn yarn place part and the fabric) with respect to the main surface of fabric, the gross area of each opening in the fabric." opening of adhesive phase " is meant the space that forms in adhesive and the part that adhesive centered on the two relative weft yarn on two relative warp yarns; And " aperture efficiency of adhesive phase " is meant the area (gross area of the area sum of adhesive place part and each opening of adhesive phase) with respect to the main surface of adhesive phase, the gross area of each opening of adhesive phase.
In addition; The invention provides the method for the joint female member of preparation shackle fastener; It may further comprise the steps: through adhesive being coated on the yarn of fabric one side; Provide have with fabric in the adhesive phase of formed opening corresponding opening, said fabric has warp yarns and the weft yarn of alternate layout and the loop yarn yarn that stretches out from least one surface; With will put down basalis and be incorporated on the adhesive phase so that fabric and substrate are bonding, thereby the ratio of (aperture efficiency of adhesive phase)/(aperture efficiency of fabric) is not less than 0.1 and be not more than 1.0.
The invention provides and advantageously to keep engaging force through the engages male member; And do not cause between the substrate that engages female member and the fabric and separate, joint female member of the shackle fastener that under the rolling condition, can also prevent simultaneously to stick together between substrate and preparation method thereof.
Description of drawings
Fig. 1 schematically shows according to the instance of joint female member of the present invention and the cross-sectional view of instance that uses the shackle fastener of this joint female member.
Fig. 2 is the schematic plan of fabric before the application of adhesive.
Fig. 3 is for being adhered to the schematic plan of the fabric of substrate behind the application of adhesive.
Fig. 4 is for showing the sketch map of the method for using the roller coat application of adhesive.
Fig. 5 is for showing the sketch map of the method for using the roller coat application of adhesive.
Fig. 6 is the sketch map of the instance of demonstration checkerboard pattern.
Fig. 7 is (a) comparative example 2 and (b) microphoto of the joint female member of instance 3.
The specific embodiment
As required, the preferred embodiments of the present invention have been specified hereinafter with reference to accompanying drawing.Notice that in the accompanying drawings, components identical is represented with identical numeral number, and omitted repeat specification.In addition, only if specify in addition, otherwise as upper and lower or left and right position concern and be based on that the position shown in the accompanying drawing concerns.In addition, the size of accompanying drawing is than not being subject to the ratio shown in the accompanying drawing.
Referring to figs. 1 to Fig. 3 the joint female member according to the embodiment of the invention has been described.Fig. 1 is for showing according to the instance of the joint female member of the embodiment of the invention and the schematic cross section of instance of using the shackle fastener of this joint female member.Fig. 2 is the schematic plan of fabric before the application of adhesive.Fig. 3 is for being adhered to the schematic plan of the fabric of substrate behind the application of adhesive.In Fig. 2, accompanying drawing has omitted the loop yarn yarn, and in Fig. 3, has omitted loop yarn yarn and substrate.
Joint female member 1 (the joint female member of shackle fastener) according to the embodiment of the invention comprises fabric 3, adhesive phase 9 and substrate 21.Fabric 3 has warp yarns 3a and the weft yarn 3b of alternate layout and many loop yarn yarn 3c that stretch out from surperficial 5a (one of surface).Warp yarns 3a and weft yarn 3b intersect through (for example) braiding each other.Because warp yarns 3a and weft yarn 3b are alternate layouts, a plurality of openings 7 therefore in fabric 3, have been formed.On the yarn of the back of the body surface 5b relative, be provided with adhesive phase 9, and this adhesive phase 9 is bonded to substrate 21 with fabric 3 with the side of surperficial 5a.In adhesive phase 9, formed and opening 7 corresponding a plurality of openings 11.Formed opening 11, thereby when observing joint female member 1 from thickness direction, opening 11 is overlapping with opening 7.
Because the suspension hook 33 of loop yarn yarn 3c and engages male member 31 tangles, and therefore engages female member 1 and engages with engages male member 31.Can be with any versatile material as engages male member 31 with the suspension hook that can tangle with loop yarn yarn 3c.Clear in more detail hereinafter fabric 3, adhesive phase 9 and the substrate 21 that engages female member 1.
Fabric 3 below is described.Warp yarns 3a, weft yarn 3b and loop yarn yarn 3c can be processed by individual thread, perhaps can be processed by a branch of multi-filament.Fabric 3 can also comprise other yarns beyond warp yarns 3a, weft yarn 3b and the loop yarn yarn 3c.For example, can also comprise the yarn that intersects with warp yarns 3a and weft yarn 3b.Loop yarn yarn 3c can stretch out from front surface 5a at least, perhaps can stretch out from front surface 5a and the surperficial 5b of the back of the body.Loop yarn yarn 3c is woven on any of warp yarns 3a or weft yarn 3b at least, perhaps can be woven on warp yarns 3a and the weft yarn 3b.
Fabric 3 can be that three layers of reed fabric or two-layer reed fabric, the warp thread that (for example) has the loop yarn yarn embeds fabric, Russell's fabric (Russell weave) or other fabric, like Jie Kede fabric (jaggard weave).The material of fabric 3 can be (for example) nylon, polyester, polypropylene, polyurethane, EVA (ethene-vinyl acetate), polyethylene or PLA.The material of fabric 3 can be a single type, or the combination of two kinds or more kinds of types.In addition, the warp yarns 3a of fabric 3, weft yarn 3b and loop yarn yarn 3c can be by identical or be made from a variety of materials.
The engaging force that the weight of fabric 3 can be kept according to the suspension hook 33 of engages male member 31 and producing is confirmed originally.In one embodiment, the weight of fabric 3 can be 10 to 29g/m 2Between, more preferably, 15 to 24g/m 2Between, and particularly preferably, 17 to 22g/m 2Between.
Then, adhesive phase 9 has been described.On warp yarns 3a that carries on the back surperficial 5b and weft yarn 3b, be provided with adhesive phase 9.In addition, if loop yarn yarn 3c stretches out from carrying on the back surperficial 5b, then on the loop yarn yarn 3c of backing layer 5b, also be provided with adhesive phase 9.When observing joint female member 1 from thickness direction, adhesive phase 9 possibly needn't cover warp yarns 3a and weft yarn 3b fully, and the warp yarns 3a or the weft yarn 3b that possibly exist not bonded dose layer 9 to cover.
The ratio of (aperture efficiency of adhesive phase 9)/(aperture efficiency of fabric 3) is not less than 0.1.If this ratio is less than 0.1, the trend that so existence is easy to stick together, and preferably be not less than 0.2 ratio, and especially preferably be not less than 0.3 ratio.The ratio of (aperture efficiency of adhesive phase 9) on the other hand ,/(aperture efficiency of fabric 3) is not more than 1.0.If this ratio is 1.0, the width that then is coated to the adhesive on the yarn is identical with the width of yarn.According to prevent between substrate and the fabric to separate (improving intensity between the two) and prevent to stick together between substrate between balance, preferably be not more than 0.9 ratio, and especially preferably be not more than 0.8 ratio.
Can be by measurement as follows " aperture efficiency of adhesive phase 9 ".Thereby will engage female member 1 places dull and stereotyped going up to make front surface 5a (or carrying on the back surperficial 5b) contact with flat board and do not bend or fold etc.Thereby light shone to engage on the female member 1 along the thickness direction that engages female member 1 has formed projected image on flat board.Use microscopic examination and comprised the view of at least 10 openings 11.In above-mentioned view, measured the aperture efficiency of adhesive phase 9 in the projected image area according to the projected area of the adhesive phase that on flat board, forms 9, and measured aperture efficiency is meant " aperture efficiency of adhesive phase 9 " in the joint female member of shackle fastener.Can use the program identical to measure " aperture efficiency of fabric 3 " with the aperture efficiency of measuring adhesive phase 9.
Being described below, can be according to the application and the elective any adhesive of environment for use that use joint female member 1 through formed the adhesive that adhesive phase 9 uses on the yarn on the back of the body surface 5b that adhesive roll is coated onto fabric 3 in adhesive phase 9 preferably.Preferably, can use reaction type hot-fusible property adhesive.The instance of reaction type hot-fusible property adhesive comprises urethane adhesive, EVA adhesive, acryloid cement and vinyl acetate binder; And in these adhesives; From favourable bonding strength, stability and flexibility under the high temperature, reactive polyurethane is preferred.Through using reaction type hot-fusible property adhesive, can reduce the quantity of solvent of release.
If desired, can in adhesive, add additive.The instance of additive comprises adhesion inhibitor, pigment, dyestuff and age resister.Additive be can use individually, two kinds or more kinds of combination uses perhaps can be used as.
Then, substrate 21 has been described.Substrate 21 is put down, and through film and non-woven material it is illustrated.Can carry out preliminary treatment to improve adhesion to substrate 21 to adhesive phase 9.The instance of appropriate pretreatment comprise Corona discharge Treatment and standard prime treatment on adhesive phase 9 one sides (as, ethyleneimine, TBT (terephthalic acids three butene esters)).
The instance of the membrane material that in substrate 21, uses comprises nylon, polyester, polypropylene, polyurethane, EVA, polyethylene and PLA, and in these materials, from the dimensional stability aspect, the polypropylene screen of two-way extension is preferred.Membrane material can be single or the combination of two kinds or more kinds of types.
If non-woven material as substrate 21, then can be realized gas permeability.The instance of non-woven material comprises natural fiber and the synthetic fibers that form through usually known method, said method such as SB (spunbond), MB (melting and spraying), SMS (spunbond melt and spray spunbond) and nonwoven etc.The instance of the material that in non-woven material, uses comprises nylon, polyester, polypropylene, polyurethane, EVA, polyethylene and PLA.The material of non-woven material can be single or the combination of two kinds or more kinds of types.
Then, the method for preparation according to the joint female member 1 of the embodiment of the invention has been described.Preparation comprises through on the yarn on the back of the body surface 5b that adhesive is coated to the fabric 3 with opening 7 according to the method for the joint female member 1 of the embodiment of the invention; Provide have with fabric 3 in the step of adhesive phase 9 of formed opening 7 corresponding opening 11, wherein said fabric 3 has warp yarns 3a and the weft yarn 3b of alternate layout and the loop yarn yarn 3c that stretches out from front surface 5a; Thereby with will put down substrate 21 and be laminated on the adhesive phase 9 step that fabric 3 is adhered to substrate 21.With in fabric 3 and substrate 21 step for adhering, the ratio of (aperture efficiency of adhesive phase 9)/(aperture efficiency of fabric 3) is not less than 0.1 and be not more than 1.0.As stated, the ratio of (aperture efficiency of adhesive phase 9)/(aperture efficiency of fabric 3) preferably is not less than 0.2, more preferably is not less than 0.3.In addition, the ratio of (aperture efficiency of adhesive phase 9)/(aperture efficiency of fabric 3) preferably is not more than 0.9, more preferably is not more than 0.8.According to embodiments of the invention, adhesive is coated on the yarn of the surperficial 5b of the back of the body and fabric 3 and substrate 21 is bonding, and adhesive does not cover opening 7 and opening 11 fully.
Preferably, through the roller coat application of adhesive.Use Fig. 4 and Fig. 5, roller coat has been described.Through roller coat, the cylinder 15 of two heating is arranged in fabric 3 tops, and between the cylinder 15 of two heating with adhesive 13 fusings.Through the cylinder 15 of the heating of rolling, the adhesive 13 of fusing covers and is attached on the whole periphery of cylinder 15 of heating, and makes fabric 3 chargings.Warp yarns 3a through with the surperficial 5b of the back of the body contacts with weft yarn 3b, and adhesive 13 is shifted and is coated on warp yarns 3a and the weft yarn 3b.Control the amount of the adhesive 13 that applies through the interval between the cylinder 15 of two heating.The adhesive that does not shift and be coated on warp yarns 3a and the weft yarn 3b is still attached with the periphery of the cylinder 15 that heats, and through the cylinder 15 that rotates heating this adhesive is got back between the cylinder 15 of two heating.Therefore, be restricted with the opening 7 that does not shift and be coated to the adhesive coverage fabric 3 on warp yarns 3a and the weft yarn 3b.Therefore, can be easily the ratio of above-mentioned (aperture efficiency of adhesive phase 9)/(aperture efficiency of fabric 3) be controlled in the above-mentioned digital numerical value.
Preferably, the roller coat that uses the adhesive of viscosity between 1500 to 12000mPas to implement adhesive 13 applies, and this is because this adhesive can easily apply.According to the type and the roll coating apparatus of fabric 3 and adhesive 13, suitably select the charging rate of amount, heating-up temperature and the fabric 3 of coated adhesive 13.When application of adhesive 13, the rotary speed of the cylinder 15 of heating is preferably identical with the charging rate of fabric 3.In this case, can keep the supply of adhesive 13 and the balance between the consumption (coating), adhere on the fabric 3 thereby can limit adhesive pearl.
If adhesive is applied with pattern or after applying on the whole surface of film substrate, substrate and fabric dry method layer closed, then adhesive will be present in the space of the substrate of fabric split shed.Therefore, adhesive will be through the opening of fabric during layer closes, and adhesive will adhere on the loop yarn yarn on front surface one side.Therefore, the loop yarn yarn will hang down to the surface of fabric, and therefore the loop yarn yarn will be not easy to tangle with the suspension hook of engages male member.
In addition, if use T-mould mouth application of adhesive, adhesive will the MD direction (vertically) along fabric be coated on the yarn from the T-die lip the T-die lip zone that contacts with yarn continuously so.Therefore, can reach balance between consumption of the adhesive of T-die lip (coated weight) and the quantity delivered.On the other hand, in the T-die lip zone that the fabric opening passes through, in the open area, do not consume adhesive, the adhesive of therefore supplying with to the T-die lip will be above consuming.Therefore, will on the T-die lip, form adhesive pearl.In addition, in conjunction with the supply of adhesive, it is bigger that adhesive pearl will become, and when reaching a certain size, will adhere on the fabric.When layer closed the substrate rolling, the adhesive pearl that adheres on the fabric caused adhesion, and the productive rate of joint female member will reduce.In addition, multiple character will be unstable, like engaging force between joint female member and the engages male member and the interlaminar strength between fabric and the substrate.
On the other hand, as stated, according to the joint female member 1 that obtains through roller coat, the adhesive coverage opening 7 on warp yarns 3a and the weft yarn 3b is not shifted and is coated in restriction.Therefore, the restriction adhesive adheres on the loop yarn yarn 3c on front surface 5a one side of tangling with the suspension hook of engages male member 31 33, and the restriction adhesive pearl adheres on the fabric 3.Therefore; Although when with the joint female member that is obtained such as close through the dry method layer and compare; The amount of dry back adhesive is less; But the joint female member 1 through roller coat obtains will have the interlaminar strength that improves between fabric 3 and the substrate 21, and the engaging force that engages between female member 1 and the engages male member 31 will be higher also.In addition, because application of adhesive stably, so the interlaminar strength between fabric 3 and the substrate 21 and the interlocking intensity that engages between female member 1 and the engages male member 31 can be stable.In addition, through using roller coat, can use fabric with low area weight.
In addition, for roller coat, not only adhesive 13 is coated to warp yarns 3a and the weft yarn 3b adjacent with substrate 21, but also is coated on the warp yarns 3a and weft yarn 3b that opened in 21 minutes with substrate.Therefore, most of warp yarns 3a and weft yarn 3b can help bonding between fabric 3 and the substrate 21, and therefore can improve the interlaminar strength between fabric 3 and the substrate 21.Therefore, through using roller coat, can improve the reliability that engages female member 1 and can stably produce joint female member 1.
Can compatibly be used on the mating system of papery diaper, flooring material, clothes etc. according to joint female member of the present invention.
Instance
According to instance, will specify the present invention hereinafter, but the present invention does not receive the restriction of these instances.
Instance 1 to 6
As follows, use roller coat to prepare the joint female member.Use roll coater (making), the adhesive shown in the table 1 is coated to the 22g/m as fabric by Matsushita Kogyo 2On polyamide three coatings.Fabric and the basalis shown in the table 1 that then, will have the adhesive of coating close.The amount of the adhesive that applies is about 2.5g/m 2, and the temperature of the cylinder of heating is about 120 ℃.Then, close through layer and to have prepared tens meters joint female member, rolling stores the sclerosis of 2 to 3 angel's adhesives then under environment temperature and humidity.
Comparative example 1-5
As follows, use the T-die head to prepare the joint female member.Use T-die head (making), the adhesive shown in the table 1 is coated to the 22g/m as fabric by ITW Dynatech 2On polyamide three coatings.Fabric and the basalis shown in the table 1 that then, will have the adhesive of coating close.The amount of the adhesive that applies is about 2.5g/m 2, and the temperature of T-die head is about 120 ℃.Then, close through layer and to have prepared tens meters joint female member, rolling stores the sclerosis of 2 to 3 angel's adhesives then under environment temperature and humidity.
Comparative example 6-9
Prepared the joint female member through applying filament shape adhesive.Use Megacoat nozzle mould (making), the adhesive shown in the table 1 is coated to the 22g/m as fabric by ITW Dynatech 2On polyamide three coatings.Then, in baking oven after the drying, fabric and the basalis shown in the table 1 that will have the adhesive of coating close.The amount of the adhesive that applies is about 2.5g/m 2, and the temperature when applying is about 120 ℃.Then, close through layer and to have prepared tens meters joint female member, rolling stores the sclerosis of 2 to 3 angel's adhesives then under environment temperature and humidity.
Comparative example 10
Use the dry method layer to close and prepared the joint female member.Through the main component (ProductName: A969V that mixes 18 mass fractions; Produce by Mitsui Chemical Polyurethane), the curing agent (ProductName: A5 is produced by Mitsui Chemical Polyurethane) of 6 mass fractions and the silica (by Tokusil USA:Tokuyama Inc. production) of 1.5 mass fractions prepared adhesive.This adhesive is coated on the whole surface of the substrate shown in the table 1.Then, in baking oven after the drying, with 22g/m 2Polyamide three coatings are as fabric and and adhesive laminated.The amount of the adhesive that applies is about 2.5g/m 2Then, through storing about 2 angel's adhesives sclerosis at about 35 ℃.
Comparative example 11
To form coating zone be the checkerboard pattern of 2mm * 2mm except the dry method layer through as shown in Figure 6 closes, and engages female member to have prepared with comparative example 10 similar modes.In Fig. 6, numeral number 17 expressions have applied the zone of adhesive, and the zone of the uncoated adhesive of numeral number 19 expressions.Etch into through checkerboard pattern and to be used for having implemented the pattern coating on the gravure roll that the dry method layer closes 2mm * 2mm.
As follows, estimated the joint female member of gained.Painting method, substrate and the adhesive and the corresponding evaluation result that are used for each embodiment and comparative example have been shown in table 1.The details that shown every kind of material in the table 1 hereinafter.
Table 1
Figure BDA0000102251070000111
Substrate
BOPP: two-sided corona treated film (ProductName: FOR-2, thickness: 12 μ m, produce by Futamura Chemical)
NW1: non-woven material (polypropylene, SMS, 13g/m 2, produce by Mitsui Chemicals)
Adhesive
MA-3380S: humidity hardening polyurethane binder (viscosity is 1800mPas 120 ℃ the time, is produced by Mitsui Chemical Polyurethane)
MA-3002T: humidity hardening polyurethane binder (viscosity is 3800mPas 120 ℃ the time, is produced by Mitsui Chemical Polyurethane)
YR-346-1: humidity hardening polyurethane binder (viscosity is 12000mPas 120 ℃ the time, is produced by Hitachi Kasei Polymer)
MA-6311: humidity hardening polyurethane binder (viscosity is 12000mPas 130 ℃ the time, is produced by Mitsui Chemical Polyurethane)
DH-792: polylefin thermoplatic adhesive (viscosity is 7000mPas 130 ℃ the time, is produced by Nogawa Chemical)
The measurement of the ratio of (aperture efficiency of adhesive phase)/(aperture efficiency of fabric)
At first, ground such as joint female member unfolded for preparing in the instance 3 or fold are placed on the flat board, the plane that the loop yarn yarn is stretched out contacts with plate.Then, thus light shone to engage on the female member along the direction that engages female member thickness forms projected image on flat board.Use microscope (ProductName: VH-6200 is made by Keyence Corp.) to observe there are 10 openings in (convergent-divergent 25X) in adhesive phase view.In above-mentioned view, measured the aperture efficiency of adhesive phase according to the projected area of the adhesive phase that on flat board, forms.In addition, use same program, through fabric being placed the aperture efficiency of having calculated fabric 3 on the flat board.Confirmed the ratio of (aperture efficiency of adhesive phase)/(aperture efficiency of fabric) according to the aperture efficiency of the aperture efficiency of the adhesive phase that is calculated and fabric.Through observing another view, repeat this measuring process once more, and confirmed the ratio of (aperture efficiency of adhesive phase)/(aperture efficiency of fabric) through same program.
Through same program, also the joint female member of preparation in the comparative example 2 has been calculated the ratio of (aperture efficiency of adhesive phase)/(aperture efficiency of fabric).The measurement result that in table 2, has shown instance 3 and comparative example 2.
Table 2
Method Instance 2 (roller coat) Comparative example 3 (T-die head)
Adhesive type MA3002T MA3002T
Mensuration process 1 0.42 0.06
Mensuration process 2 0.55 0.05
Measure the method that engages engaging force between female member and the engages male member
Measured joint female member according to each instance and comparative example preparation.Use two-sided tape, will be fixed on the steel plate of 50mm * 100mm with the essentially identical female member that engages of steel plate size.It is wide to have prepared 25mm, and the engages male member band that 20mm is long uses an end of the adhesive tape PET film that 25 μ m are thick (25mm is wide, and 200mm is long) to be adhered on the back of the body surface of engages male member.The whole surface of engages male member placed engage on the female member, thereby and through the cylinder that moves forward and backward a 2kg apply load with the engages male member with engage that female member forces together so that their engage.Then, the load of the using 1kg not other end along continuous straight runs of the PET film of adhesive joint male member stretches with the stable engagement state.The suspension hook of employed engages male member is that CS-600 (is produced bearing pin density: 1600ppi, terminal end shape: mushroom-shaped) by Sumitomo 3M.
In addition; Use Tensilon tensile tester (ProductName: AGS-100B; Make by Shimadzu Corp.) be 25mm with distance between chuck; Draw speed on 90 ° of directions is 300mm/ minute, measured engage female member and engages male member peel strength to confirm to engage the engaging force between female member and the engages male member.Prepared according to each instance and every kind of prepared 6 samples that engage female member of comparative example, and the mean value of measured value has been used as the value of engaging force.
Measure the method for interlaminar strength between fabric and the substrate
Measured joint female member according to each instance and comparative example preparation.It is wide to be cut into 25mm through bonding fabric of adhesive and substrate, the billet band that 100mm is long, and STA-373 adhesive tape (being produced by Sumitomo 3M) is laminated to substrate back of the body surface as reinforcement material goes up with the preparation test specimen.Use Tensilon tensile tester (ProductName: AGS-100B is produced by Shimadzu Corp) with the chuck range measurement of 300mm/ minute speed and 25mm fabric and the substrate bonding force when peeling away with 180 ° of directions to confirm the interlaminar strength between fabric and the substrate.Prepared according to prepared each of each embodiment and comparative example and engage 6 samples of female member, the mean value that uses the measured value that derives from each sample is as the interlaminar strength value.
Estimate the method for splitting
If between fabric and substrate splitting has taken place in above-mentioned engaging force mensuration process, then be evaluated as " being ",, then be evaluated as " denying " if do not peel off.
Estimate the method for adhesion
For the joint female member of each instance under the rolling condition and comparative example, if closing substrate, layer when not rolling, adheres to each other, and then adhesion is evaluated as " being ", does not adhere to each other if layer closes substrate, and then adhesion is evaluated as " denying ".
The estimation of stability that adhesive applies on the fabric
For joint female member, estimated the stability that adhesive applies on the fabric through under light microscope, observing according to each embodiment and comparative example preparation.Observation (convergent-divergent 25X) through using light microscope is estimated.(a) comparative example 2 and (b) microphoto of the joint female member of instance 3 have been shown among Fig. 7.
The overall evaluation
For engaging female member, keep between fabric and the substrate interlaminar strength with prevent owing to and the fabric that takes place of engages male member engages and basalis between peel off.In general, engage engaging force between female member and the engages male member between 1.5 to 4.5N/25mm, and if the interlaminar strength between fabric and the substrate be 3N/25mm or bigger, then be difficult for taking place peeling off between fabric and the basalis.
Consider above-mentioned discovery and productive rate, can use following condition (1) and condition (2) that the joint female member through each embodiment and comparative example preparation is carried out the overall evaluation.Particularly,, then be evaluated as " A " if satisfy simultaneously condition (1) and (2), if satisfy condition (1) or condition (2) in each, then be evaluated as " B ", if condition (1) and condition (2) are all satisfied, then be evaluated as " C ".
(1) adhesive pearl does not adhere on the fabric, through being attached to the loop yarn yarn is hung down, and layer closes the back and under the rolling condition, do not stick together.
(2) interlaminar strength between fabric and the substrate is 3N/25mm or bigger since with the interlocking of engages male member, do not peel off between fabric and the substrate.
Estimate the method for gas permeability
For joint female member, use air permeability tester (ProductName: DENSOMETER is made by Toyo Seiki) to estimate gas permeability through sailing boat method (Galley method) according to each instance and comparative example preparation.The gas permeability value is 10 seconds/100CC or littler for " being " expression gas permeability, will be evaluated as " denying " above the gas permeability of the sample of this value.

Claims (5)

1. the joint female member of a shackle fastener comprises: fabric, thus said fabric has the warp yarns of alternate layout and weft yarn forms opening and stretches out from least one surface of said fabric in said fabric loop yarn yarn; Flat substrate; And adhesive phase, said adhesive phase is arranged on the yarn of said fabric one side said fabric and said substrate is bonding; The ratio of wherein (aperture efficiency of said adhesive phase)/(aperture efficiency of said fabric) is not less than 0.1 and be not more than 1.0.
2. the joint female member of shackle fastener according to claim 1, wherein said substrate are non-woven material.
3. the joint female member of shackle fastener according to claim 1 wherein provides said adhesive phase on the yarn on a surface through adhesive roll being coated onto said fabric.
4. method for preparing the joint female member of shackle fastener, it may further comprise the steps:
Through the adhesive phase of the opening corresponding opening that has and in fabric, form is provided on the yarn that adhesive is coated to fabric one side, said fabric has warp yarns and the weft yarn of alternate layout and the loop yarn yarn that stretches out from least one surface; With
Be incorporated into and make said fabric be adhered to said substrate on the said adhesive phase thereby will put down basalis, make the ratio of (aperture efficiency of said adhesive phase)/(aperture efficiency of said fabric) be not less than 0.1 and be not more than 1.0.
5. the method for the joint female member of preparation shackle fastener according to claim 4 wherein applies said adhesive through roller coat.
CN201080018325.2A 2009-04-28 2010-04-27 Engaging female member for hook-and-loop fastener and method for preparing same Expired - Fee Related CN102413727B (en)

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JP2009109532A JP5469368B2 (en) 2009-04-28 2009-04-28 Fitting female material for surface fastener and method for manufacturing the same
PCT/US2010/032494 WO2010129244A2 (en) 2009-04-28 2010-04-27 Engaging female member for a hook-and-loop fastener and a method for preparing the same

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WO2010129244A3 (en) 2011-02-24
CN102413727B (en) 2015-04-29
WO2010129244A2 (en) 2010-11-11
BRPI1007734A2 (en) 2017-03-01
TW201102465A (en) 2011-01-16
JP2010253183A (en) 2010-11-11
EP2424400A2 (en) 2012-03-07
EP2424400A4 (en) 2013-10-23
JP5469368B2 (en) 2014-04-16
KR20120023011A (en) 2012-03-12

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