CN102409610B - Flaw detection car in body of high-speed rail bridge - Google Patents

Flaw detection car in body of high-speed rail bridge Download PDF

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Publication number
CN102409610B
CN102409610B CN201110366303.1A CN201110366303A CN102409610B CN 102409610 B CN102409610 B CN 102409610B CN 201110366303 A CN201110366303 A CN 201110366303A CN 102409610 B CN102409610 B CN 102409610B
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China
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flaw detection
bridge
housing
speed rail
beam body
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CN201110366303.1A
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CN102409610A (en
Inventor
彭跃立
齐春峰
张永生
汪卫平
严志安
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China Railway 15th Bureau Group Co Ltd
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China Railway 15th Bureau Group Co Ltd
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Abstract

A flaw detection car in the body of a high-speed rail bridge relates to a flaw detection device for a bridge body. A plurality of fixing frames (6) are arranged on the wall of a bridge hole (5) from the starting part of the bridge body (1) to a station yard or an ending part, and a slide bar (2) forms a slide rail for the flaw detection car; and the flaw detection car comprises a pulley (3), a connecting rod (12), a belt (11), a casing (4), a motor (15), a wireless signal emitter (14), a supersonic detector (20), a wide-angle probe (17), a storage battery (18), and a control button (19). In the invention, since the arrangement of the slide rail formed by the slide bar and the fixing frames on the wall of the bridge hole inside the body of the high-speed rail bridge, the flaw detection car is enabled to run and detect flaws in the bridge hole conveniently, and the disadvantage that observation can not be performed in many places by using a man and telescope flaw detection way in the prior art, can be effectively overcome. The wireless signal emitter arranged in the flaw detection car disclosed by the invention can achieve accurate positioning to the flaw detection car.

Description

Flaw detection trolley in a kind of beam body of high-speed rail bridge
[technical field]
The present invention relates to a kind of bridge beam body failure detector, especially relate to a kind of interior flaw detection trolley of beam body of high-speed rail bridge.
[background technology]
High-speed rail bridge is an indivisible integral body in the high ferro operational system, and the quality of high-speed rail bridge quality often affects operation security and the quality of whole piece high ferro circuit, so the work of high-speed rail bridge maintenance management is an extremely important job.At present, to the maintenance management of high-speed rail bridge, be mainly to repair the hole groove; And to the high-speed rail bridge inspection, be mainly by the artificial visually examine check, hand-kept marking, judge the high-speed rail bridge constructional aspect.If will more accurately judge the bridge practical working situation, for high-speed rail bridge is reinforced or overhaul provides foundation, on the basis checked in high-speed rail bridge outward appearance disease, be necessary to carry out detection and the loading test of the high-speed rail bridge structural meterials of a dark step.So the scientific management of high-speed rail bridge is very important, once the high-speed rail bridge accident occurs, not single economic loss is very big, the political fallout meeting is larger, therefore for improving the detection management level of high-speed rail bridge, the high-speed rail bridge that must pay attention to high ferro detects, and understands working programme, test item and detection method that high-speed rail bridge detects, grasps experimental data processing and analytical method.The high-speed rail bridge test detects as maintenance management provides direct data and foundation, and its work involves a wide range of knowledge, technical sophistication, and difficulty is higher, if adopt advanced checkout equipment can greatly improve precision and the operating efficiency of detection.The difference of the degree of depth in examination scope, mode and inspection purpose wherein, the high-speed rail bridge inspection mainly is divided into high-speed rail bridge running check and the large class of high-speed rail bridge structure detection two; Described high-speed rail bridge structure is undertaken by the manual inspection mode at present, is difficult to enter high-speed rail bridge beam body and is detected, and especially, on river, after storm and flood, to high-speed rail bridge, will add the thorough examination frequency.Common high-speed rail bridge is made regular check on, the cycle be approximately every 3~5 years once.Its objective is the dynamic data of regular collection high-speed rail bridge structure technology state, list the high-speed rail bridge maintenance management system in, for the evaluation high-speed rail bridge is used function, formulates concrete high-speed rail bridge maintenance project master data is provided.Make regular check on usually by there is certain inspection experience and be subject to special high-speed rail bridge inspection training, the maintenance engineer that is familiar with the aspect knowledge such as high-speed rail bridge design, construction is responsible for organizing and implementing.Although bridge running check also part is used simple tool or instrument to be detected, but be mainly the inspection of estimating the bridge outward appearance be main, the evaluation of check result also is based on superficial phenomenon and experience mostly, and real inherent danger is difficult to find, without damaged detection means, bridge is carried out to complete detection so, survey strong and flaw detection, thereby find out the reason of damage, degree and scope, the danger that the consequence that the analysis damage causes and latent defect may be brought to bridge construction, durability and supporting capacity for the evaluation bridge, the embodiment of determining maintenance works provides the principal security of foundation, wherein mainly comprise the damaged inspection of bridge outward appearance, bridge construction and material tests and Test on Bridge Loading three parts. [summary of the invention]
In order to overcome the deficiency in background technology, the present invention discloses a kind of interior flaw detection trolley of beam body of high-speed rail bridge, in the beam body of described high-speed rail bridge, flaw detection trolley is by arranging the track consisted of slide bar and fixed mount on the beam hole wall in high-speed rail bridge beam body, make convenient operation and the flaw detection in the beam hole of flaw detection trolley, what effectively overcome prior art manually adds the drawback that telescope flaw detection mode can't be observed in a lot of places; The accurate location of the wireless signal transmitter of setting of the present invention in can realizing flaw detection trolley is advanced.
For achieving the above object, the present invention adopts following technical scheme:
Flaw detection trolley in a kind of beam body of high-speed rail bridge, the beam hole and the flaw detection trolley that comprise bridge beam body, beginning position in bridge beam body is interval with a plurality of fixed mounts to the beam hole wall of field, station or end, the top of fixed mount is fixedly connected with the bottom surfaces of slide bar, and described slide bar forms the sliding rail of flaw detection trolley; Described flaw detection trolley comprises pulley, connecting rod, belt, housing, motor, wireless signal transmitter, ultrasonic flaw detector, wide-angle probe, battery and control button, upper middle part in described housing is provided with motor, ultrasonic flaw detector is arranged in the housing of motor one side, the wide-angle of ultrasonic flaw detector probe stretches out the wide-angle probe institute investigative range of the upper and lower part of any side of corresponding bridge beam body after housing or bridge beam body, be provided with wireless signal transmitter in the housing of motor opposite side, described lower housing portion is the battery rest area; The top of housing is fixedly connected with the connecting rod lower end, the upper end of connecting rod is fixedly connected with on the outer ring face of bearing, on the fixedly sleeved wheel shaft arranged at a pulley flanks middle part of pulley of the inner ring of bearing, the bearing exterior face of described wheel shaft be provided with around groove, belt is enclosed within respectively on the groove arranged on the groove of wheel shaft and motor power output shaft; Control button connects respectively motor, wireless signal transmitter and ultrasonic flaw detector.
Flaw detection trolley in the beam body of described high-speed rail bridge, the bottom of connecting rod is connected with an end of auxiliary fixed bar, assists the other end of fixed bar to be connected to the ruggedized construction of formation connecting rod on the face of housing.
Flaw detection trolley in the beam body of described high-speed rail bridge, described slide bar is copper cash or carburizing steel wire or stainless steel wire.
Flaw detection trolley in the beam body of described high-speed rail bridge, described housing top is airtight casket body, in the battery rest area bottom of lower housing portion, is provided with heat elimination hole.
Owing to adopting technical scheme as above, the present invention has following beneficial effect:
Flaw detection trolley in the beam body of high-speed rail bridge of the present invention, the track consisted of slide bar and fixed mount is set on the beam hole inwall of the high-speed rail bridge beam body set up, per month or the high-speed rail bridge beam health check-up in per season while surveying, the pulley of flaw detection trolley is placed on slide bar, open ultrasonic flaw detector, wireless signal transmitter and motor by control button, the present invention provides foundation to the embodiment of the maintenance works in later stage; The present invention has effectively overcome the drawback that the telescope flaw detection mode that manually adds of prior art can't be observed a lot of local " water surface, plant are blocked ", especially can overcome the potential safety hazard that the flaw detection operating personnel exists when lazy.
[accompanying drawing explanation]
Fig. 1 is application structure schematic diagram of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is slide bar of the present invention, fixed rack structure schematic diagram;
In figure: 1, bridge beam body; 2, slide bar; 3, pulley; 4, housing; 5, beam hole; 6, fixed mount; 7, pulley flanks; 8, bearing; 9, wheel shaft; 10, groove; 11, belt; 12, connecting rod; 13, auxiliary fixed bar; 14, wireless signal transmitter; 15, motor; 16, power output shaft; 17, wide-angle probe; 18, battery; 19, control button; 20, ultrasonic flaw detector; 21, set bolt.
[specific embodiment]
Can explain in more detail the present invention by the following examples, the present invention is not limited to the following examples;
Flaw detection trolley in the beam body of 1 or 2 or 3 described high-speed rail bridges by reference to the accompanying drawings, the beam hole 5 and the flaw detection trolley that comprise bridge beam body 1, on beam hole 5 walls of the beginning position of bridge beam body 1 to station or end, interval is fixed with a plurality of fixed mounts 6 by set bolt 21, the top of fixed mount 6 is fixedly connected with the bottom surfaces of the slide bar 2 of copper cash or carburizing steel wire or stainless steel wire material, and described slide bar 2 forms the sliding rail of flaw detection trolley, described flaw detection trolley comprises pulley 3, connecting rod 12, belt 11, housing 4, motor 15, wireless signal transmitter 14, ultrasonic flaw detector 20, wide-angle probe 17, battery 18 and control button 19, upper middle part in described housing 4 is provided with motor 15, ultrasonic flaw detector 20 is arranged in the housing 4 of motor 15 1 sides, the wide-angle of ultrasonic flaw detector 20 probe 17 stretches out the upper of any side of the rear corresponding bridge beam body 1 of housing 4 or bridge beam body 1, 17 investigative ranges of wide-angle probe of bottom, be provided with wireless signal transmitter 14 in the housing 4 of motor 15 opposite sides, described housing 4 bottoms are battery 18 rest areas, the top of housing 4 is fixedly connected with connecting rod 12 lower ends, the bottom of connecting rod 12 is connected with an end of auxiliary fixed bar 13, the other end of auxiliary fixed bar 13 is connected to the ruggedized construction that forms connecting rod 12 on the face of housing 4, the upper end of connecting rod 12 is fixedly connected with on the outer ring face of bearing 8, on the wheel shaft 9 that the fixedly sleeved pulley flanks at pulley 3 of the inner ring of bearing 87 middle parts arrange, bearing 8 exterior faces of described wheel shaft 9 be provided with around groove 10, belt 11 is enclosed within respectively on the groove 10 arranged on the groove 10 of wheel shaft 9 and motor 15 power output shafts 16, control button 19 connects respectively motor 15, wireless signal transmitter 14 and ultrasonic flaw detector 20, wherein said housing 4 tops are airtight casket body, in the battery 18 rest area bottoms of housing 4 bottoms, are provided with heat elimination hole.
Implement the interior flaw detection trolley of beam body of high-speed rail bridge of the present invention, be provided with admission passage due to high-speed rail bridge beam body 1 on the 5 part beam bodies of beam hole, the track consisted of slide bar 2 and fixed mount 6 is set on beam hole 5 inwalls of the high-speed rail bridge beam body 1 set up, per month or the high-speed rail bridge beam body 1 in per season while detecting, the pulley of flaw detection trolley 3 is placed on slide bar 2, open ultrasonic flaw detector 20 by control button 19, wireless signal transmitter 14 and motor 15, flaw detection trolley of the present invention just starts in the middle work of advancing, as as described in flaw detection trolley break down, equipment nurse personnel just can be by 14 pairs of flaw detection trolley location of wireless signal transmitter, then by beam hole 5 admission passages taking-up the present invention maintenances nearby, and in the flaw detection trolley normal operation, the rear nurse personnel that reach home take out described flaw detection trolley, special-purpose fetch equipment reading information by ultrasonic flaw detector 20, foundation is provided to the embodiment of the maintenance works in later stage, the present invention has effectively overcome the drawback that the telescope flaw detection mode that manually adds of prior art can't be observed a lot of local " water surface, plant are blocked ", especially can overcome the potential safety hazard that the flaw detection operating personnel exists when lazy.
Part not in the detailed description of the invention is prior art.

Claims (4)

1. flaw detection trolley in the beam body of a high-speed rail bridge, the beam hole (5) and the flaw detection trolley that comprise bridge beam body (1), it is characterized in that: the beginning position in bridge beam body (1) is interval with a plurality of fixed mounts (6) to beam hole (5) wall of field, station or end, the top of fixed mount (6) is fixedly connected with the bottom surfaces of slide bar (2), and described slide bar (2) forms the sliding rail of flaw detection trolley, described flaw detection trolley comprises pulley (3), connecting rod (12), belt (11), housing (4), motor (15), wireless signal transmitter (14), ultrasonic flaw detector (20), wide-angle probe (17), battery (18) and control button (19), upper middle part in described housing (4) is provided with motor (15), ultrasonic flaw detector (20) is arranged in the housing (4) of motor (15) one sides, the wide-angle of ultrasonic flaw detector (20) probe (17) stretches out the upper of any side of corresponding bridge beam body (1) after housing (4) or bridge beam body (1), wide-angle probe (17) institute investigative range of bottom, be provided with wireless signal transmitter (14) in the housing (4) of motor (15) opposite side, described housing (4) bottom is battery (18) rest area, the top of housing (4) is fixedly connected with connecting rod (12) lower end, the upper end of connecting rod (12) is fixedly connected with on the outer ring face of bearing (8), on the wheel shaft (9) that the fixedly sleeved pulley flanks (7) at pulley (3) of the inner ring of bearing (8) middle part arranges, bearing (8) exterior face of described wheel shaft (9) be provided with around groove (10), belt (11) is enclosed within respectively on the groove (10) of wheel shaft (9) and the upper groove (10) arranged of motor (15) power output shaft (16), control button (19) connects respectively motor (15), wireless signal transmitter (14) and ultrasonic flaw detector (20).
2. flaw detection trolley in the beam body of high-speed rail bridge according to claim 1, it is characterized in that: the bottom of connecting rod (12) is connected with an end of auxiliary fixed bar (13), and the other end of auxiliary fixed bar (13) is connected to the ruggedized construction that forms connecting rod (12) on the face of housing (4).
3. flaw detection trolley in the beam body of high-speed rail bridge according to claim 1, it is characterized in that: described slide bar (2) is copper cash or carburizing steel wire or stainless steel wire.
4. flaw detection trolley in the beam body of high-speed rail bridge according to claim 1, it is characterized in that: described housing (4) top is airtight casket body, in battery (18) the rest area bottom of housing (4) bottom, is provided with heat elimination hole.
CN201110366303.1A 2011-11-18 2011-11-18 Flaw detection car in body of high-speed rail bridge Active CN102409610B (en)

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Application Number Priority Date Filing Date Title
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CN102409610B true CN102409610B (en) 2014-01-01

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Publication number Priority date Publication date Assignee Title
CN108663612A (en) * 2018-05-16 2018-10-16 吉林市盈冲科技有限公司 A kind of track circuit failure automatic detection device
CN109212038A (en) * 2018-11-14 2019-01-15 北京主导时代科技有限公司 A kind of rail detector car and its layout system of popping one's head in

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KR100353882B1 (en) * 2000-05-15 2002-09-27 주식회사 로드맥스 엔지니어링 Fixation Device and Apparatus for Mounting Checking Plate in a Bent
KR20040092254A (en) * 2003-04-25 2004-11-03 주식회사 로드맥스 엔지니어링 Fixation device and apparatus for mounting checking plate in a bent
CN201974668U (en) * 2010-11-23 2011-09-14 中国计量学院 Bridge detection truck monitoring equipment
CN102199913B (en) * 2010-11-30 2012-07-04 大连华锐重工集团股份有限公司 Bridge detection trolley
CN202337944U (en) * 2011-11-18 2012-07-18 中铁十五局集团有限公司 Flaw detection car in high-speed railway bridge body

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