CN206034214U - Control system and railway switch detection device - Google Patents
Control system and railway switch detection device Download PDFInfo
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Abstract
本实用新型属于铁路岔道检测领域,尤其是涉及一种控制系统及铁路道岔检测装置。控制系统包括控制单元、行进单元和设置于行进单元上的采集单元和报警单元;采集单元,与行进单元和控制单元连接,用于在行进单元运动过程中采集行进单元的定位数据并将定位数据传递至控制单元,还用于采集待测物的三维点云数据,并将三维点云数据传递至控制单元;控制单元,用于根据三维点云数据和定位数据提取控制指令,并将控制指令发送至报警单元;报警单元,用于接收控制单元的控制指令,根据控制指令输出报警信号以提示待测物发生故障。本实用新型提供的技术方案运行速度较快,工作效率高。
The utility model belongs to the field of railway turnout detection, in particular to a control system and a railway turnout detection device. The control system includes a control unit, a traveling unit, and an acquisition unit and an alarm unit arranged on the traveling unit; the acquisition unit is connected with the traveling unit and the control unit, and is used to collect positioning data of the traveling unit during the movement of the traveling unit and send the positioning data It is transmitted to the control unit, and is also used to collect the 3D point cloud data of the object to be measured, and transmits the 3D point cloud data to the control unit; the control unit is used to extract control instructions according to the 3D point cloud data and positioning data, and transmit the control instructions sent to the alarm unit; the alarm unit is used to receive the control instruction from the control unit, and output an alarm signal according to the control instruction to prompt that the object under test fails. The technical scheme provided by the utility model has faster operation speed and high work efficiency.
Description
技术领域technical field
本实用新型属于铁路岔道检测领域,尤其是涉及一种控制系统及铁路道岔检测装置。The utility model belongs to the field of railway turnout detection, in particular to a control system and a railway turnout detection device.
背景技术Background technique
道岔是一种使火车从一股道转入另一股道的线路连接设备。通常在车站、编组站有大量铺设。道岔种类繁多、构造复杂。高速道岔的特点是具有高安全性、高平顺性、高稳定性和较高的容许通过速度,保证列车平稳、舒适的运行,因此高速道岔均采用18号以上的单开道岔、可动心轨辙叉,适用于跨区间无缝线路。A turnout is a line connecting device that allows a train to switch from one track to another. Usually there are a lot of laying in stations and marshalling yards. There are many types of turnouts and complex structures. High-speed turnouts are characterized by high safety, high ride comfort, high stability and high allowable passing speed to ensure smooth and comfortable operation of trains. Therefore, high-speed turnouts are all single-opening turnouts above No. 18, and movable center rails Fork, suitable for inter-interval seamless lines.
道岔常见的病害有尖轨降低值问题等问题,养护维修注重基本轨尖轨是否密贴、尖轨是否爬行、各部螺栓是否松动等。The common diseases of turnouts include the problem of the lower value of the switch rail. The maintenance and repair should pay attention to whether the point rail of the basic rail is tightly attached, whether the switch rail is crawling, and whether the bolts of each part are loose.
然而,现有技术中的道岔检测方法是人工检测,采用的工具有塞尺、钢板尺或游标卡尺等。人工检测的缺点在于:检测速度慢、检测结果不准确。However, the detection method of the turnout in the prior art is manual detection, and the tools used are feeler gauge, steel ruler or vernier caliper and so on. The disadvantages of manual detection are: slow detection speed and inaccurate detection results.
因而,如何提高铁路道岔检测的速度以及如何提高检测结果的准确性成为人们亟待解决的技术问题。Therefore, how to increase the speed of railway turnout detection and how to improve the accuracy of detection results has become a technical problem to be solved urgently.
实用新型内容Utility model content
本实用新型的目的在于提供一种控制系统及铁路道岔检测装置。以缓解现有技术中的铁路道岔检测存在的检测速度慢、检测结果不准确的技术问题。The purpose of the utility model is to provide a control system and a railway turnout detection device. In order to alleviate the technical problems of slow detection speed and inaccurate detection results existing in the detection of railway turnouts in the prior art.
本实用新型公开了一种控制系统,包括控制单元、行进单元和设置于所述行进单元上的采集单元和报警单元;The utility model discloses a control system, which comprises a control unit, a travel unit, a collection unit and an alarm unit arranged on the travel unit;
所述采集单元,与所述行进单元和所述控制单元连接,用于在所述行进单元运动过程中采集行进单元的定位数据并将所述定位数据传递至所述控制单元,还用于采集待测物的三维点云数据,并将所述三维点云数据传递至所述控制单元;The collection unit is connected with the travel unit and the control unit, and is used to collect the positioning data of the travel unit during the movement of the travel unit and transmit the positioning data to the control unit, and is also used to collect Three-dimensional point cloud data of the object to be measured, and transmitting the three-dimensional point cloud data to the control unit;
所述控制单元,用于根据所述三维点云数据和所述定位数据提取控制指令,并将所述控制指令发送至所述报警单元;The control unit is configured to extract a control instruction according to the 3D point cloud data and the positioning data, and send the control instruction to the alarm unit;
所述报警单元,用于接收所述控制单元的控制指令,根据所述控制指令输出报警信号以提示待测物发生故障。The alarm unit is configured to receive a control instruction from the control unit, and output an alarm signal according to the control instruction to prompt that the object under test fails.
更进一步地,所述控制单元用于:Further, the control unit is used for:
获取目标群的三维点云数据以及定位数据;Obtain the 3D point cloud data and positioning data of the target group;
根据目标群的三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群;According to the 3D point cloud data of the target group, judge the elevation of the 3D point cloud relative to the orbit, and according to the standard elevation of the target group, determine the target group when the elevation of the 3D point cloud matches the standard elevation of the target group;
根据目标物的特定形貌特征在目标群的三维点云数据中识别出扣件;Identify the fasteners in the 3D point cloud data of the target group according to the specific shape characteristics of the target;
判定得到所述扣件后,根据定位数据、前后轨枕距离以及前一轨枕编号推算当前轨枕编号,并根据当前轨枕编号提取其余各部件的标准三维点云数据;After determining that the fastener is obtained, the current sleeper number is calculated according to the positioning data, the distance between the front and rear sleepers, and the previous sleeper number, and the standard three-dimensional point cloud data of the remaining components are extracted according to the current sleeper number;
获取其余各部件的三维点云数据以及定位数据,利用模型解算方法判定其余各部件,并将其余各部件的三维点云数据与标准三维点云数据相比对,当其余各部件的三维点云数据与标准三维点云数据不相匹配时,发出控制指令。Obtain the 3D point cloud data and positioning data of the remaining components, use the model calculation method to determine the remaining components, and compare the 3D point cloud data of the remaining components with the standard 3D point cloud data, when the 3D point cloud data of the remaining components When the cloud data does not match the standard 3D point cloud data, a control command is issued.
更进一步地,所述目标群至少包括有扣件、滑床台、顶铁、基本轨、可动心轨、尖轨、螺栓、可动心轨、尖轨。Furthermore, the target group includes at least fasteners, sliding bed platforms, top irons, basic rails, movable core rails, point rails, bolts, movable core rails, and point rails.
更进一步地,所述采集单元包括有激光传感器,所述激光传感器用于采集待测物的三维点云数据。Furthermore, the acquisition unit includes a laser sensor, and the laser sensor is used to acquire the three-dimensional point cloud data of the object to be measured.
更进一步地,所述采集单元还包括有编码器,用于获取所述行进单元的定位数据,并将所述定位数据传递至所述激光传感器,以触发所述激光传感器。Furthermore, the acquisition unit further includes an encoder for acquiring the positioning data of the traveling unit, and transmitting the positioning data to the laser sensor, so as to trigger the laser sensor.
更进一步地,平行设置有多个所述激光传感器,多个所述激光传感器通过交换机与所述控制单元连接。Furthermore, multiple laser sensors are arranged in parallel, and multiple laser sensors are connected to the control unit through a switch.
更进一步地,所述激光传感器为线结构激光传感器、双目视觉相机或者激光雷达中的任意一种。Furthermore, the laser sensor is any one of a line structure laser sensor, a binocular vision camera or a laser radar.
更进一步地,所述采集单元还包括与所述激光传感器电连接的激光器控制器,用于将定位数据发送至多个所述激光传感器以同步触发多个所述激光传感器,以及给多个所述激光传感器供电。Furthermore, the acquisition unit further includes a laser controller electrically connected to the laser sensors, configured to send positioning data to multiple laser sensors to trigger multiple laser sensors synchronously, and to send positioning data to multiple laser sensors. The laser sensor is powered.
本实用新型还公开了一种采用上述控制系统的铁路道岔检测装置,The utility model also discloses a railway turnout detection device adopting the above-mentioned control system,
所述行进单元包括有车体、可折叠地安装于所述车体中部的推杆,以及与所述车体可拆卸连接的检测箱体,所述激光传感器设置于所述检测箱体内,所述编码器设置于所述车体上。The traveling unit includes a vehicle body, a push rod foldably installed in the middle of the vehicle body, and a detection box detachably connected to the vehicle body, the laser sensor is arranged in the detection box, and the The encoder is arranged on the vehicle body.
更进一步地,所述行进单元上设置有电源装置,所述电源装置用于给所述激光传感器、所述编码器、所述控制单元和所述报警单元供电。Furthermore, a power supply device is provided on the traveling unit, and the power supply device is used to supply power to the laser sensor, the encoder, the control unit and the alarm unit.
结合上述技术方案:Combining the above technical solutions:
本实用新型公开了一种控制系统,包括控制单元,还包括:行进单元和设置于所述行进单元上的采集单元和报警单元;所述采集单元,与所述行进单元和所述控制单元连接,用于在所述行进单元运动过程中采集行进单元的定位数据并将所述定位数据传递至所述控制单元,还用于采集待测物的三维点云数据,并将所述三维点云数据传递至所述控制单元;所述报警单元,用于接收所述控制单元的控制指令,根据所述控制指令输出报警信号以提示待测物发生故障。由于包括有上述控制单元,因而检测速度快、检测结果更加准确。The utility model discloses a control system, which comprises a control unit, and further includes: a travel unit, a collection unit and an alarm unit arranged on the travel unit; the collection unit is connected with the travel unit and the control unit , for collecting positioning data of the traveling unit during the movement of the traveling unit and transmitting the positioning data to the control unit, and for collecting three-dimensional point cloud data of the object to be measured, and transferring the three-dimensional point cloud The data is transmitted to the control unit; the alarm unit is configured to receive a control instruction from the control unit, and output an alarm signal according to the control instruction to prompt that the object under test fails. Due to the inclusion of the above control unit, the detection speed is fast and the detection result is more accurate.
采用本实用新型提供的铁路道岔检测装置的检测方法说明如下:通过线结构激光传感器获取目标群的三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群;根据目标物的特定形貌特征在目标群的三维点云数据中识别出扣件;判定得到所述扣件后,根据定位数据、前后轨枕距离以及前一轨枕编号推算当前轨枕编号,并根据当前轨枕编号提取其余各部件的标准三维点云数据;线结构激光传感器获取其余各部件的三维点云数据以及定位数据,利用模型解算方法判定目标物,在各部件的三维点云数据与标准三维点云数据不相匹配的情况下,判定发生故障,控制单元发送控制指令至报警单元,报警单元接收所述控制指令后发出报警信号。运行速度较快,工作效率高。The detection method of the railway turnout detection device provided by the utility model is described as follows: the three-dimensional point cloud data of the target group is obtained by the line structure laser sensor, and the elevation of the three-dimensional point cloud relative to the track is judged. Determine the target group when the elevation of the cloud matches the standard elevation of the target group; identify the fasteners in the three-dimensional point cloud data of the target group according to the specific shape characteristics of the target object; after determining the fasteners, according to the positioning Data, the distance between the front and back sleepers and the number of the previous sleeper calculate the current sleeper number, and extract the standard 3D point cloud data of the remaining components according to the current sleeper number; the line structure laser sensor obtains the 3D point cloud data and positioning data of the remaining components, and uses the model The solution method determines the target object, and when the 3D point cloud data of each component does not match the standard 3D point cloud data, it is determined that a fault has occurred, the control unit sends a control command to the alarm unit, and the alarm unit sends out an alarm after receiving the control command. Alarm. The operation speed is fast and the work efficiency is high.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型提供的控制系统的原理图;Fig. 1 is the schematic diagram of the control system provided by the utility model;
图2为实施例5提供的铁路道岔检测装置的结构示意图。Fig. 2 is a schematic structural diagram of a railway switch detection device provided in Embodiment 5.
附图标记:Reference signs:
1-行进单元; 2-控制单元; 11-车体;1-travel unit; 2-control unit; 11-car body;
12-推杆。12 - putter.
具体实施方式detailed description
下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1Example 1
本实施例的目的在于提供一种模型解算方法,该模型解算方法可用于铁路道岔的自动化检测,具体而言,包括以下步骤:The purpose of this embodiment is to provide a model solution method, which can be used for automatic detection of railway turnouts, specifically, including the following steps:
获取三维点云数据以及定位数据;Obtain 3D point cloud data and positioning data;
根据三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群;According to the three-dimensional point cloud data, judge the elevation of the three-dimensional point cloud relative to the orbit, and determine the target group when the elevation of the three-dimensional point cloud matches the standard elevation of the target group according to the standard elevation of the target group;
根据目标物的特定形貌特征在目标群的三维点云数据中识别出各个目标物;Identify each target object in the 3D point cloud data of the target group according to the specific shape characteristics of the target object;
根据目标物的三维点云数据对目标物进行参数解算。According to the 3D point cloud data of the target object, the parameters of the target object are calculated.
上述模型解算方法是基于:The above model solution method is based on:
铁路道岔的各个组成部件存在高度差,各个部件产生特定的标高,在一定高度的浮动范围内,同时存在多个部件,因而,根据采集的三维点云数据,判断三维点云相对于轨道的标高,在三维点云的标高与目标群的标准标高相匹配的情况下即可确定目标群,目标群中存在干扰项,针对干扰项,需要对其进行排除,由于铁路道岔的各个组成部件具有特定的轮廓形状,对特定部件的轮廓形状进行判定可精确锁定目标物,即可实现从目标群中锁定目标物。There is a height difference between the various components of the railway turnout, and each component produces a specific elevation. Within a certain height floating range, there are multiple components at the same time. Therefore, according to the collected 3D point cloud data, the elevation of the 3D point cloud relative to the track can be judged , the target group can be determined when the elevation of the 3D point cloud matches the standard elevation of the target group. There are interference items in the target group. For the interference items, they need to be excluded. Since each component of the railway turnout has a specific The contour shape of a specific part can be accurately locked by judging the contour shape of a specific part, and the target can be locked from the target group.
本实施例的可选方案中,目标群至少包括有扣件、滑床台、顶铁、基本轨、可动心轨、尖轨、螺栓、可动心轨、尖轨,且上述各部件具有特定的三维点云数据,通过模型解算方法可以分别锁定各个目标物。In the optional solution of this embodiment, the target group includes at least fasteners, sliding bed platforms, top irons, basic rails, movable core rails, point rails, bolts, movable core rails, and point rails, and the above-mentioned components have specific For 3D point cloud data, each target object can be locked separately through the model solution method.
本实施例对目标物进行参数解算,参数解算至少包括重心解算、倾斜度解算。通过目标物与其他部件的重心信息可以确定目标物与其他部件的距离信息。又由于在铁路道岔检测领域,铁路道岔的组成结构是相对固定的,因而部件与部件之间的距离相对固定,通过锁定目标物与其他部件之间的距离信息可判定其他部件的种类。In this embodiment, the parameter calculation is performed on the target object, and the parameter calculation at least includes the calculation of the center of gravity and the calculation of the inclination. The distance information between the target and other components can be determined through the center of gravity information of the target and other components. In the field of railway turnout detection, the composition and structure of railway turnouts are relatively fixed, so the distance between components is relatively fixed, and the type of other components can be determined by locking the distance information between the target object and other components.
现有技术中常用的解算方法是模型匹配方法:将待测物与预存于数据库中的所有标准数据进行比对直至锁定目标物,这种模型匹配方法的缺陷在于:运行数据量大,运行速度慢,如果硬件设施无法支持上述运算过程,则某些情况下不能直接在线得到结果,因而工作效率低下。The commonly used solution method in the prior art is the model matching method: the object to be tested is compared with all the standard data pre-stored in the database until the target object is locked. The speed is slow. If the hardware facilities cannot support the above calculation process, the results cannot be directly obtained online in some cases, so the work efficiency is low.
而本实施例提供的模型解算方法采用的是特定模型特征解算方法:根据三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群。因而排除了部分干扰物。然后根据目标物的特定形貌特征在目标群的三维点云数据中识别出各个目标物;最后根据目标物的三维点云数据对目标物进行参数解算。得到目标物的参数信息。这种解算方法基于铁路道岔中各种部件的位置相对固定的,有效避免了模型匹配方法中的覆盖式解算方式的运行数据量大以及运行速度慢的问题,运行速度较快,工作效率高。However, the model solving method provided in this embodiment adopts a specific model feature solving method: according to the 3D point cloud data, judge the elevation of the 3D point cloud relative to the orbit, and according to the standard elevation of the target group, determine the elevation between the 3D point cloud and the The target group is determined by matching the standard elevation of the target group. Therefore, some interfering substances are excluded. Then, each target object is identified in the 3D point cloud data of the target group according to the specific shape characteristics of the target object; finally, the parameters of the target object are calculated according to the 3D point cloud data of the target object. Obtain the parameter information of the target object. This calculation method is based on the relatively fixed position of various components in the railway turnout, which effectively avoids the problems of large amount of operating data and slow operating speed in the overlay calculation method in the model matching method, and has a faster operating speed and higher work efficiency. high.
实施例2Example 2
本实施例公开了一种控制单元2,该控制单元2可用于铁路道岔的自动化检测,该控制单元2采用了实施例1中的模型解算方法,具体而言,包括以下步骤:This embodiment discloses a control unit 2, which can be used for automatic detection of railway turnouts. The control unit 2 adopts the model solution method in Embodiment 1, specifically, including the following steps:
获取目标群的三维点云数据以及定位数据;Obtain the 3D point cloud data and positioning data of the target group;
根据目标群的三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群;According to the 3D point cloud data of the target group, judge the elevation of the 3D point cloud relative to the orbit, and according to the standard elevation of the target group, determine the target group when the elevation of the 3D point cloud matches the standard elevation of the target group;
根据目标物的特定形貌特征在目标群的三维点云数据中识别出扣件;Identify the fasteners in the 3D point cloud data of the target group according to the specific shape characteristics of the target;
判定得到扣件后,根据定位数据、前后轨枕距离以及前一轨枕编号推算当前轨枕编号;并根据当前轨枕编号提取其余各部件的标准三维点云数据;After the fastener is determined, the current sleeper number is calculated according to the positioning data, the distance between the front and rear sleepers, and the previous sleeper number; and the standard 3D point cloud data of the remaining components are extracted according to the current sleeper number;
获取其余各部件的三维点云数据以及定位数据,利用模型解算方法判定其余各部件,并将其余各部件的三维点云数据与标准三维点云数据相比对,当其余各部件的三维点云数据与标准三维点云数据不相匹配时,发出控制指令。Obtain the 3D point cloud data and positioning data of the remaining components, use the model calculation method to determine the remaining components, and compare the 3D point cloud data of the remaining components with the standard 3D point cloud data, when the 3D point cloud data of the remaining components When the cloud data does not match the standard 3D point cloud data, a control command is issued.
上述控制单元2还用于对三维点云数据进行分离、识别,提取铁路轨道扣件各个部件的三维空间数据,并根据三维空间数据建立铁路轨道扣件的三维模型;The above control unit 2 is also used to separate and identify the three-dimensional point cloud data, extract the three-dimensional space data of each component of the railway track fastener, and establish a three-dimensional model of the railway track fastener according to the three-dimensional space data;
进一步的,上述控制单元2,在铁路轨道扣件三维模型的基础上,分析计算扣件与垫板、扣件与绝缘板的间隙尺寸,并结合预先设定的铁路检查规则,判断扣件紧固状态是否满足需求,获取扣件紧固状态的判断数据;并将上述铁路扣件的定位数据和扣件紧固状态的判断数据相结合完成铁路扣件紧固状态的检查。Further, the above-mentioned control unit 2, on the basis of the three-dimensional model of the railway track fastener, analyzes and calculates the gap size between the fastener and the backing plate, the fastener and the insulating plate, and combines the preset railway inspection rules to determine whether the fastener is tight or not. Whether the fastening state meets the requirements, obtain the judgment data of the fastening state of the fastener; and combine the positioning data of the above-mentioned railway fastener with the judgment data of the fastening state of the fastener to complete the inspection of the fastening state of the railway fastener.
进一步的,上述控制单元2,还用于:将扣件表面三维点云获取模块获取的扣件三维点云与标准扣件的三维点云进行比对,判断扣件是否存在缺失、断裂、错位和异物入侵。Further, the above-mentioned control unit 2 is also used for: comparing the three-dimensional point cloud of the fastener obtained by the three-dimensional point cloud acquisition module on the surface of the fastener with the three-dimensional point cloud of the standard fastener, and judging whether the fastener is missing, broken, or dislocated and foreign body invasion.
进一步的,上述控制单元2,包括:嵌入式计算机,该嵌入式计算机安装于横梁内,横梁内还设置有电源模块,该电源模块包括:半球形光伏板主体、储能装置和电压转换器,该电源模块用于为整个装置提供电源;半球形光伏板主体安装于横梁上表面,用于将太阳能转换成电能,并由储能装置进行储能,电压转换器进行将电压转换成符合供电条件的电压向各个装置进行供电;上述嵌入式计算机用于接收线结构激光传感器采集得到的三维点云数据,并根据该三维点云数据进行各部件状态的判断。Further, the above-mentioned control unit 2 includes: an embedded computer, which is installed in the beam, and a power module is also arranged in the beam, and the power module includes: a hemispherical photovoltaic panel main body, an energy storage device and a voltage converter, The power module is used to provide power for the entire device; the main body of the hemispherical photovoltaic panel is installed on the upper surface of the beam to convert solar energy into electrical energy, which is stored by the energy storage device, and the voltage converter converts the voltage to meet the power supply conditions. The voltage is used to supply power to each device; the above-mentioned embedded computer is used to receive the three-dimensional point cloud data collected by the line structure laser sensor, and judge the status of each component according to the three-dimensional point cloud data.
实施例3Example 3
本实施例公开了一种控制系统,该控制系统可用于铁路道岔的自动化检测,具体而言:This embodiment discloses a control system that can be used for automatic detection of railway turnouts, specifically:
请参照图1,包括实施例2中的控制单元2,还包括:行进单元1和设置于行进单元1上的采集单元和报警单元。Please refer to FIG. 1 , which includes the control unit 2 in Embodiment 2, and also includes: a travel unit 1 , and a collection unit and an alarm unit arranged on the travel unit 1 .
采集单元,与行进单元1和控制单元2连接,用于在行进单元1运动过程中采集行进单元1的定位数据并将定位数据传递至控制单元2,还用于采集待测物的三维点云数据,并将三维点云数据传递至控制单元2;The acquisition unit is connected with the travel unit 1 and the control unit 2, and is used to collect the positioning data of the travel unit 1 during the movement of the travel unit 1 and transmit the positioning data to the control unit 2, and is also used to collect the 3D point cloud of the object to be measured data, and transfer the three-dimensional point cloud data to the control unit 2;
报警单元,用于接收控制单元2的控制指令,根据控制指令输出报警信号以提示待测物发生故障。The alarm unit is used to receive the control instruction from the control unit 2, and output an alarm signal according to the control instruction to prompt that the object under test fails.
本实施例的可选方案中,采集单元包括有编码器,用于获取行进单元1的定位数据,并将定位数据传递至激光传感器,以触发激光传感器。优选地,编码器安装于行走单元的中心轴上,该编码器随着行走轮的运动进行转动,用于记录行进单元1的行走位移和行走速度,从而获取行进单元1的定位数据。In an optional solution of this embodiment, the acquisition unit includes an encoder for acquiring the positioning data of the traveling unit 1 and transmitting the positioning data to the laser sensor to trigger the laser sensor. Preferably, the encoder is installed on the central shaft of the traveling unit, and the encoder rotates with the movement of the traveling wheels, and is used to record the traveling displacement and traveling speed of the traveling unit 1 , so as to obtain the positioning data of the traveling unit 1 .
更进一步地,编码器设置为光电编码器和旋转编码器中的任意一种;上述编码器和GPS定位器通过同步控制电路与线结构激光传感器相连接,该同步控制电路用于处理GPS定位器和编码器输入的信号,并根据处理后的数据输出脉冲信号控制上述线结构激光传感器进行数据采集。Furthermore, the encoder is set to any one of a photoelectric encoder and a rotary encoder; the above-mentioned encoder and the GPS locator are connected to the line-structure laser sensor through a synchronous control circuit, and the synchronous control circuit is used to process the GPS locator And the signal input by the encoder, and output the pulse signal according to the processed data to control the above-mentioned line structure laser sensor for data acquisition.
本实施例的可选方案中,采集单元还包括有激光传感器,激光传感器用于采集待测物的三维点云数据。In an optional solution of this embodiment, the acquisition unit further includes a laser sensor, and the laser sensor is used to acquire the three-dimensional point cloud data of the object to be measured.
本实施例的可选方案中,平行设置有多个激光传感器,多个激光传感器通过交换机与控制单元2连接。优选地,激光传感器包括有第一激光传感器、第二激光传感器、第三激光传感器和第四激光传感器。In an optional solution of this embodiment, multiple laser sensors are arranged in parallel, and the multiple laser sensors are connected to the control unit 2 through a switch. Preferably, the laser sensor includes a first laser sensor, a second laser sensor, a third laser sensor and a fourth laser sensor.
本实施例的可选方案中,采集单元还包括与激光传感器电连接的激光器控制器,用于将定位数据发送至多个激光传感器以同步触发多个激光传感器,以及给多个激光传感器供电。In an optional solution of this embodiment, the acquisition unit further includes a laser controller electrically connected to the laser sensors, configured to send positioning data to multiple laser sensors to trigger the multiple laser sensors synchronously, and to supply power to the multiple laser sensors.
上述可选方案中,激光传感器为线结构激光传感器、双目视觉相机或者激光雷达中的任意一种。较优地,激光传感器设置为线结构激光传感器。In the above optional solution, the laser sensor is any one of a line-structured laser sensor, a binocular vision camera or a laser radar. Preferably, the laser sensor is configured as a line-structured laser sensor.
需要说明的是,上述实施例中,行进单元1可以是在遥控的方式下自动行进,也可以是在车体11的横梁的中间位置设置有推杆12,由人力推动小车前进。It should be noted that, in the above-mentioned embodiment, the traveling unit 1 can travel automatically by remote control, or a push rod 12 can be set in the middle of the beam of the car body 11, and the car can be pushed forward by manpower.
实施例4Example 4
本实施例公开了一种铁路道岔检测方法,该铁路道岔检测方法可用于铁路道岔的自动化检测,具体而言,包括以下步骤:This embodiment discloses a railway turnout detection method, which can be used for automatic detection of railway turnouts, specifically, including the following steps:
步骤S1:通过线结构激光传感器获取目标群的三维点云数据,判断三维点云相对于轨道的标高,根据目标群的标准标高,在三维点云的标高与目标群的标准标高相匹配的情况下确定目标群;Step S1: Obtain the 3D point cloud data of the target group through the line-structure laser sensor, judge the elevation of the 3D point cloud relative to the orbit, and according to the standard elevation of the target group, when the elevation of the 3D point cloud matches the standard elevation of the target group determine the target group;
步骤S2:根据目标物的特定形貌特征在目标群的三维点云数据中识别出扣件;Step S2: Identify the fastener in the 3D point cloud data of the target group according to the specific shape characteristics of the target object;
步骤S3:判定得到扣件后,根据定位数据、前后轨枕距离以及前一轨枕编号推算当前轨枕编号,并根据当前轨枕编号提取其余各部件的标准三维点云数据;Step S3: After the fastener is determined, the current sleeper number is calculated according to the positioning data, the distance between the front and rear sleepers, and the previous sleeper number, and the standard 3D point cloud data of the remaining components are extracted according to the current sleeper number;
步骤S4:线结构激光传感器获取其余各部件的三维点云数据以及定位数据,利用模型解算方法判定目标物,在各部件的三维点云数据与标准三维点云数据不相匹配的情况下,判定发生故障,控制单元2发送控制指令至报警单元,报警单元接收控制指令后发出报警信号。Step S4: The line-structure laser sensor acquires the 3D point cloud data and positioning data of the remaining components, and uses the model calculation method to determine the target object. If the 3D point cloud data of each component does not match the standard 3D point cloud data, When it is determined that a fault occurs, the control unit 2 sends a control instruction to the alarm unit, and the alarm unit sends an alarm signal after receiving the control instruction.
需要说明的是:每一个轨枕具有特定的编号,不同编号的轨枕对应的部件并非一致,在确定轨枕编号后,可以获得该轨枕编号对应的部件的标准三维点云数据,有效锁定目标群,减少针对非目标群内的部件的不必要的比对时间,工作效率更高。It should be noted that each sleeper has a specific number, and the parts corresponding to different numbers of sleepers are not the same. After the number of the sleeper is determined, the standard 3D point cloud data of the parts corresponding to the number of the sleeper can be obtained, effectively locking the target group, reducing Work more efficiently with unnecessary alignment time for parts that are not within the target group.
更进一步地,控制单元2,还用于存储扣件参数信息和扣件对应的其他部件的参数信息。参数信息的存储有利于后期有效信息的查找以及分析,避免人为检测而导致的信息丢失等问题。Furthermore, the control unit 2 is also used for storing fastener parameter information and parameter information of other components corresponding to the fastener. The storage of parameter information is conducive to the search and analysis of effective information in the later stage, and avoids problems such as information loss caused by manual detection.
实施例5Example 5
本实施例公开了一种铁路道岔检测装置,该铁路道岔检测装置可用于铁路道岔的自动化检测,该装置采用实施例4中的检测方法,具体而言:This embodiment discloses a railway turnout detection device, the railway turnout detection device can be used for automatic detection of railway turnouts, the device adopts the detection method in embodiment 4, specifically:
请参照图2,包括有:控制单元2、行进单元1、采集单元和报警单元。Please refer to Fig. 2, which includes: a control unit 2, a traveling unit 1, an acquisition unit and an alarm unit.
本实施例的可选方案中,行进单元1包括有车体11和设置于车体11上的推杆12,推杆12可折叠地安装于车体11中部。较为优选地,推杆12包括有与车体11活动连接的竖杆和设置于竖杆顶部并与竖杆垂直的横杆,横杆通过连接件与支撑平台连接,控制单元2可放置于支撑平台上。其中,竖杆可沿铁轨的延伸方向折叠,也可沿垂直于铁轨的延伸方向折叠。横杆可相对于竖杆折叠;横杆与支撑平台之间可折叠。当然为了保证操作过程中的结构稳定性,在车体11与竖杆连接处、横杆与竖杆连接处和横杆与支撑平台连接处均设置有锁止单元,锁止单元用于在推杆12定位完成后固定推杆12,避免推杆12在使用过程中移位。In an optional solution of this embodiment, the traveling unit 1 includes a vehicle body 11 and a push rod 12 disposed on the vehicle body 11 , and the push rod 12 is foldably installed in the middle of the vehicle body 11 . More preferably, the push rod 12 includes a vertical bar movably connected with the vehicle body 11 and a horizontal bar arranged on the top of the vertical bar and perpendicular to the vertical bar. The horizontal bar is connected with the support platform through a connecting piece, and the control unit 2 can be placed on the on the platform. Wherein, the vertical bar can be folded along the extending direction of the rail, and can also be folded along the extending direction perpendicular to the rail. The cross bar can be folded relative to the vertical bar; the cross bar can be folded between the support platform. Of course, in order to ensure the structural stability in the operation process, locking units are arranged at the joints between the car body 11 and the vertical bar, the joints between the horizontal bar and the vertical bar, and the joints between the horizontal bar and the supporting platform. After the positioning of the rod 12 is completed, the push rod 12 is fixed to prevent the push rod 12 from shifting during use.
上述可选方案中,推杆12作为驱动装置驱动车体11前进,作为其中一种改进,推杆12可设置为电机自动驱动方式,例如在车体11上设置电机,电机的电机轴与行走轮连接,电机通过控制单元2控制,当控制单元2向电机发出控制指令时,电机驱动行走轮前进。上述控制指令例如可以是:前进、后退、加速、减速等。控制单元2上可根据需要设置无极开关和档位开关,或者设置触屏开关,以实现检测小车的多种不同驱动模式,满足使用上的不同需求。In the above-mentioned optional scheme, the push rod 12 is used as a driving device to drive the car body 11 to advance. As one of the improvements, the push rod 12 can be set to an automatic motor drive mode. The wheels are connected, and the motor is controlled by the control unit 2. When the control unit 2 sends a control command to the motor, the motor drives the traveling wheel forward. The above-mentioned control instructions may be, for example: forward, backward, acceleration, deceleration and the like. The control unit 2 can be provided with a stepless switch and a gear switch as required, or a touch screen switch, so as to realize a variety of different driving modes of the detection trolley to meet different needs in use.
本实施例的可选方案中,控制单元2设置为工业计算机,工业计算机接收采集单元的的三维点云数据以及定位数据并提取相应的控制指令,并将上述控制指令发送至报警单元,以使报警单元在被测物发生故障时报警。In the optional solution of this embodiment, the control unit 2 is set as an industrial computer, and the industrial computer receives the three-dimensional point cloud data and positioning data of the acquisition unit and extracts the corresponding control instructions, and sends the above-mentioned control instructions to the alarm unit, so that The alarm unit alarms when the measured object fails.
本实施例的可选方案中,采集单元和报警单元集成于检测箱体内,检测箱体与行进单元1可拆卸连接,采集单元和报警单元集成于检测箱体内,例如集成于检测箱体上方,在检测箱体靠内一侧设置有接口,接口例如可以是交换机接口、网线接口、电源接口等。在使用过程中,电源通过电源接口给位于检测箱体内部的采集单元和报警单元供电。采集单元和报警单元通过网线接口与控制单元2电连接,采集单元采集的三维点云数据和定位数据通过网线接口传输至控制单元2,控制单元2根据三维点云数据和定位数据提取相应的控制指令,并将上述控制指令通过网线接口传输至报警单元,报警单元接收控制指令后发出报警信号以提示被测物发生故障。In the optional solution of this embodiment, the acquisition unit and the alarm unit are integrated in the detection box, and the detection box is detachably connected to the traveling unit 1, and the acquisition unit and the alarm unit are integrated in the detection box, for example, integrated above the detection box, An interface is provided on the inner side of the detection box, and the interface may be, for example, a switch interface, a network cable interface, a power supply interface, and the like. During use, the power supply supplies power to the acquisition unit and the alarm unit located inside the detection box through the power interface. The acquisition unit and the alarm unit are electrically connected to the control unit 2 through the network cable interface, and the three-dimensional point cloud data and positioning data collected by the acquisition unit are transmitted to the control unit 2 through the network cable interface, and the control unit 2 extracts corresponding control according to the three-dimensional point cloud data and positioning data. command, and transmit the above control command to the alarm unit through the network cable interface, and the alarm unit sends out an alarm signal after receiving the control command to prompt the failure of the measured object.
检测箱体与行进单元1可拆卸连接:在对铁路道岔检测完成之后,将检测箱体与行进单元1分离,检测箱体可放置于行进上方,因而可以有效精简体积,避免本实用新型提供的道岔检测小车在使用完成之后占用过多的体积。The detection box is detachably connected to the travel unit 1: after the detection of the railway switch is completed, the detection box is separated from the travel unit 1, and the detection box can be placed on the top of the travel, so that the volume can be effectively reduced and the disadvantages provided by the utility model can be avoided. The turnout detection trolley takes up too much volume after use.
上述可选方案中,采集单元包括编码器和至少一个激光传感器,编码器与激光传感器电连接。其中,激光传感器,在被触发后采集待测物的三维点云数据,并将三维点云数据传递至控制单元2。更进一步地,检测箱体内平行设置有多个激光传感器,编码器通过交换机与多个激光传感器连接,相应地,检测箱体上还设置有交换机接口。较优选地,激光传感器设置有4个。In the above optional solution, the acquisition unit includes an encoder and at least one laser sensor, and the encoder is electrically connected to the laser sensor. Wherein, the laser sensor collects the three-dimensional point cloud data of the object to be measured after being triggered, and transmits the three-dimensional point cloud data to the control unit 2 . Furthermore, multiple laser sensors are arranged in parallel in the detection box, and the encoder is connected to the multiple laser sensors through a switch. Correspondingly, a switch interface is also set on the detection box. More preferably, there are four laser sensors.
上述可选方案中,采集单元还包括有与激光传感器电连接的激光器控制器,用于使激光传感器同步接收编码器发送的定位数据,以及同步发送由激光传感器输出的三维点云数据,较优选地,激光器控制器设置于检测箱体的端部。In the above optional solution, the acquisition unit also includes a laser controller electrically connected to the laser sensor, which is used to make the laser sensor synchronously receive the positioning data sent by the encoder, and synchronously send the three-dimensional point cloud data output by the laser sensor, preferably Specifically, the laser controller is arranged at the end of the detection box.
本实施例提供了一种铁路道岔检测装置,采用了实施例4中的铁路道岔检测方法,控制单元2、行进单元1、采集单元和报警单元之间的信号传递以及控制实现了对铁路道岔的实时检测,且运行速度快、工作效率高。This embodiment provides a railway turnout detection device, using the railway turnout detection method in Embodiment 4, the signal transmission and control between the control unit 2, the travel unit 1, the acquisition unit and the alarm unit realize the detection of the railway turnout Real-time detection, fast running speed and high work efficiency.
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109653044A (en) * | 2017-10-12 | 2019-04-19 | 湖北木之君工程材料有限公司 | Bi-Block Slab Track in High Speed Railway road bed board repairing concrete crack modularization intelligent trolley |
| CN112411281A (en) * | 2020-11-20 | 2021-02-26 | 中铁宝桥集团有限公司 | Switch service state intelligent detection system and device |
| CN113753094A (en) * | 2021-09-24 | 2021-12-07 | 北京杰迈科技股份有限公司 | Switch detection system and method |
| CN115898449A (en) * | 2022-10-18 | 2023-04-04 | 山西路桥桥隧工程有限公司 | Construction Method of Secondary Lining in Inclined Shaft with Large Slope |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109653044A (en) * | 2017-10-12 | 2019-04-19 | 湖北木之君工程材料有限公司 | Bi-Block Slab Track in High Speed Railway road bed board repairing concrete crack modularization intelligent trolley |
| CN112411281A (en) * | 2020-11-20 | 2021-02-26 | 中铁宝桥集团有限公司 | Switch service state intelligent detection system and device |
| CN113753094A (en) * | 2021-09-24 | 2021-12-07 | 北京杰迈科技股份有限公司 | Switch detection system and method |
| CN115898449A (en) * | 2022-10-18 | 2023-04-04 | 山西路桥桥隧工程有限公司 | Construction Method of Secondary Lining in Inclined Shaft with Large Slope |
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