CN102407440A - Assembly mechanism for clamp ring of engine gudgeon pin - Google Patents
Assembly mechanism for clamp ring of engine gudgeon pin Download PDFInfo
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- CN102407440A CN102407440A CN2011103964486A CN201110396448A CN102407440A CN 102407440 A CN102407440 A CN 102407440A CN 2011103964486 A CN2011103964486 A CN 2011103964486A CN 201110396448 A CN201110396448 A CN 201110396448A CN 102407440 A CN102407440 A CN 102407440A
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Abstract
The invention provides an assembly mechanism for a clamp ring of an engine gudgeon pin. A press mounting guide pillar (3) is of a rod-like structure; one end of the press mounting guide pillar (3) is connected with a telescopic rod member (4); a clamp ring press head (2) is set into a hollow cylindrical structure; a press head cavity (5) is arranged in the middle of the clamp ring press head (2); an open slot (6) is arranged at the upper end of the clamp ring press head (2); the telescopic rod member (4) can penetrate through the clamp ring press head (2); a fixing frame (8) for fixing a piston (7) is arranged at the front end of the clamp ring press head (2); when the piston (7) is fixed on the fixing frame (8), a piston pin hole (9) and the press mounting guide pillar (3) are positioned on the same straight line; the press mounting guide pillar (3) can extend forwards to the interior of the piston pin hole (9); and a press mounting device (1) is connected with a controller (10) for controlling the press mounting device (1) to work. According to the assembly mechanism for the clamp ring of the engine gudgeon pin, which is provided by the invention, the risk that the clamp ring is easily bounded to injure people during manual assembly can be avoided and the function of protecting assemble workers is achieved.
Description
Technical field
The invention belongs to engine mounting technology field, more particularly, relate to a kind of engine gudgeon pin jump ring assemble mechanism.
Background technology
The automobile engine piston pin clamping spring; Be shaped as the annulus of gap, the jump ring rigidity is big, and is slightly larger than the piston hole of required assembling; In the piston pin clamping spring assembling process of automobile engine; Hand assembled is extremely inconvenient, and jump ring also is easy to collapse and to hurt sb.'s feelings during assembling, and the associative operation personnel's is injured thereby cause extremely easily.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of and can realize the assembly automation of engine gudgeon pin jump ring, thereby obviously improve the engine gudgeon pin jump ring assemble mechanism of jump ring assembling speed.
Solve above-described technical problem, the technical scheme that the present invention takes is:
The present invention is a kind of engine gudgeon pin jump ring assemble mechanism, and described engine gudgeon pin jump ring assemble mechanism comprises press-loading apparatus, the jump ring pressure head; The guide pillar that press-fits of described press-loading apparatus is a rod-like structure, press-fits guide pillar one end and press-fits the flexible flexible rod member of guide pillar with control and be connected, and the jump ring pressure head is set to the tubular structure of hollow; The centre is a ram cavity, and jump ring pressure head upper end is provided with fluting, and flexible rod member is set to pass the structure of jump ring pressure head; Jump ring pressure head front end is provided for the fixed mount of the piston of fixing jump ring to be installed; When described piston was fixed on the fixed mount, piston pin hole was set to and press-fits guide pillar and be in the structure on the same straight line, describedly press-fited guide pillar when stretching out forward; Can extend in the piston pin hole, press-loading apparatus is connected with the controller of control press-loading apparatus work.
Described press-loading apparatus also comprises promotes cover; Describedly press-fit the guide pillar movable set in promoting cover; The ram cavity of jump ring pressure head is set to from the bullet structure of progressively dwindling to jump ring pressure head outer face one end diameter dimension with jump ring pressure head end; Described distribution is overlapped and is press-fited guide column sleeve and is contained in the press-loading apparatus housing; Described press-loading apparatus housing and jump ring pressure head are installed on the mechanism base through mounting bracket and pulley structure respectively, and described jump ring pressure head is set to promote the structure that the lower edge straight line seesaws at flexible rod member, and described flexible rod member comprises the stage clip master cylinder and press-fits bar.
Described engine gudgeon pin jump ring assemble mechanism also comprises feeding device; Feeding device comprises the stock column that is vertically set on the press-loading apparatus top; The a plurality of jump rings of suit on the stock column; Be the installation plate that the gap is arranged between below setting of described stock column and the stock column, charging ram and pusher master cylinder that scraping wings and control scraping wings move are set on the installation plate, the gap between stock column and the installation plate is set to the structure greater than jump ring thickness; The thickness of scraping wings is set to the structure less than gap between stock column and the installation plate, and the pusher rod member is connected with the controller of control pusher rod member work.
Describedly press-fit guide pillar and be set to the structure of diameter less than the piston pin hole diameter; Be recessed at and be U font structure on the jump ring pressure head, describedly press-fit guide pillar when being in not duty, guide pillar termination portion is in and promotes the concordant structure of cover front end; Press-fit guide pillar when being in not duty; When the jump ring that falls down from feeding device was fallen into fluting, described jump ring was in the angle of setting under the restriction of fluting and guide pillar termination portion.
The surface of the end that described distribution cover is connected with the jump ring pressure head along the jump ring ram shaft to the multiple tracks opening is set; The multiple tracks opening is promoted cover and is set to promote the structure that cover group sheet is formed by polylith, and the race diameter of distribution cover all is set to overlap the diminishing structure in rear end from the distribution cover front end that is connected with the jump ring pressure head to the distribution that is connected with the stage clip control cylinder with distribution cover intracavity diameter.
The surface of the end that described distribution cover is connected with the jump ring pressure head along the jump ring ram shaft to the multiple tracks opening is set; The multiple tracks opening is promoted cover and is set to promote the structure that cover group sheet is formed by polylith, and the race diameter of distribution cover all is set to overlap the diminishing structure in rear end from the distribution cover front end that is connected with the jump ring pressure head to the distribution that is connected with the stage clip control cylinder with distribution cover intracavity diameter.
Described pusher master cylinder is set to the structure of air pressure or hydraulic control; The stage clip master cylinder is set to the member structure of air pressure or hydraulic control; The pusher master cylinder is connected with pipeline I and pipeline II respectively with the stage clip master cylinder, and pipeline I and pipeline II are connected with the flexible controller of stage clip master cylinder with control pusher master cylinder respectively.
The blanking slope is set on the described scraping wings; Lower end, blanking slope is set to the structure at the fluting position on the positive alignment jump ring pressure head; Described press-loading apparatus also comprises return spring; Describedly press-fit guide pillar when being in the duty of stretching out to the piston pin hole direction, return spring is set to apply the structure of reciprocal power to press-fiting guide pillar.
Describedly press-fit the guide pillar middle part type conical bench is set; The middle part of described distribution cover inner chamber is provided with along the surface of internal cavity boss in one week; Press-fit guide pillar in promoting the cover inner chamber during to piston pin one end motion, type conical bench will be resisted against the structure on the boss when being set to move to the medium position of promoting the cover inner chamber.
Described distribution cover adopts spring steel material to make.
Adopt technical scheme of the present invention, can obtain following beneficial effect:
Engine gudgeon pin jump ring assemble mechanism of the present invention; Jump ring collapses the risk that to hurt sb.'s feelings easily in the time of can avoiding hand assembled; Play protection assembly crewman's effect, simultaneously, mechanism of the present invention; Can realize the assembly automation of engine gudgeon pin jump ring, thereby obviously improve the jump ring assembling speed.
Description of drawings
The mark of facing down among expressed content of each accompanying drawing of this specification and the figure is made briefly bright:
Fig. 1 is the structural representation of engine gudgeon pin jump ring assemble mechanism of the present invention;
Fig. 2 is the jump ring pressure head and the structural representation of promoting cover of the described engine gudgeon pin jump ring of Fig. 1 assemble mechanism;
Fig. 3 is that the jump ring pressure head of the described engine gudgeon pin jump ring of Fig. 1 assemble mechanism cooperates the structural representation of installing with the distribution cover;
Fig. 4 is the structural representation of A-A section of the jump ring pressure head of the described engine gudgeon pin jump ring of Fig. 2 assemble mechanism;
Fig. 5 is the structural representation that press-fits guide pillar of engine gudgeon pin jump ring assemble mechanism of the present invention;
Be labeled as among the figure: 1, press-loading apparatus; 2, jump ring pressure head; 3, press-fit guide pillar; 4, flexible rod member; 5, ram cavity; 6, fluting; 7, piston; 8, fixed mount; 9, piston pin hole; 10, controller; 11, promote cover; 12, jump ring pressure head end; 13, jump ring pressure head outer face; 14, pulley structure; 15, mechanism base; 16, stage clip master cylinder; 17, press-fit bar; 18, feeding device; 19, stock column; 20, jump ring; 21, plate is installed; 22, scraping wings; 23, charging ram; 24, pusher master cylinder; 25, guide pillar termination portion; 26, promote the cover front end; 27, opening; 28, promote cover group sheet; 29, pipeline I; 30, pipeline II; 31, blanking slope; 32, return spring; 33, type conical bench; 34, boss; 35, press-loading apparatus housing; 36, mounting bracket; 37, promote the cover inner chamber; 38, promote the cover rear end.
The specific embodiment
Contrast accompanying drawing below; Through the description to embodiment, the effect of mutual alignment between the shape of specific embodiments of the invention such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are done further to specify:
Like accompanying drawing 1---shown in the accompanying drawing 5, the present invention is a kind of engine gudgeon pin jump ring assemble mechanism, and described engine gudgeon pin jump ring assemble mechanism comprises press-loading apparatus 1; Jump ring pressure head 2, the guide pillar 3 of press-fiting of described press-loading apparatus 1 is rod-like structure, press-fits guide pillar 3 one ends and control and press-fits the flexible rod members 4 that guide pillar 3 stretches and be connected; Jump ring pressure head 2 is set to the tubular structure of hollow; The centre is a ram cavity 5, and jump ring pressure head 2 upper ends are provided with fluting 6, the structure that flexible rod member 4 is set to pass jump ring pressure head 2; Jump ring pressure head 2 front ends are provided for the fixed mount 8 of the piston 7 of fixing jump ring to be installed; Described piston 7 is fixed on 8 last times of fixed mount, and piston pin hole 9 is set to and press-fits guide pillar 3 and be in the structure on the same straight line, describedly press-fits guide pillar 3 when stretching out forward; Can extend in the piston pin hole 9, press-loading apparatus 1 is connected with the controller 10 of control press-loading apparatus 1 work.
Described press-loading apparatus 1 also comprises promotes cover 11; Describedly press-fit guide pillar 3 movable sets in promoting cover 11; The ram cavity 5 of jump ring pressure head 2 is set to from the bullet structure of progressively dwindling to jump ring pressure head outer face 13 1 end diameter dimensions with jump ring pressure head end 12; Described distribution cover 11 with press-fit guide pillar 3 and be sleeved in the press-loading apparatus housing 35; Described press-loading apparatus housing 35 is installed on the mechanism base 15 through mounting bracket 36 and pulley structure 14 respectively with jump ring pressure head 2, and described jump ring pressure head 2 is set to the structure that seesaws at flexible rod member 4 promotion lower edge straight lines, and described flexible rod member 4 comprises stage clip master cylinder 16 and press-fits bar 17.
Described engine gudgeon pin jump ring assemble mechanism also comprises feeding device 18; Feeding device 18 comprises the stock column 19 that is vertically set on press-loading apparatus 1 top; The a plurality of jump rings 20 of suit on the stock column 19; Be the installation plate 21 that the gap is arranged between setting of described stock column 19 belows and the stock column 19, scraping wings 22 be set on the installation plate 21 and control charging ram 23 and the pusher master cylinder 24 that scraping wings 22 moves, stock column 19 and the gap of installing between the plate 21 are set to the structure greater than jump ring 20 thickness; The thickness of scraping wings 22 is set to the structure less than gap between stock column 19 and the installation plate 21, and pusher rod member 4 is connected with the controller 10 of control pusher rod member 4 work.
Describedly press-fit guide pillar 3 and be set to the structure of diameter less than piston pin hole 9 diameters; Fluting 6 is U font structure on jump ring pressure head 2, describedly press-fit guide pillar 3 when being in not duty, and guide pillar termination portion 25 is in promoting and overlaps the concordant structure of front end 26; Press-fit guide pillar 3 when being in not duty; Fall into fluting 6 o'clock from the jump ring 20 that feeding device 18 falls down, described jump ring 20 is in the angle of setting under the restriction of fluting 6 and guide pillar termination portion 25.
The surface of the end that described distribution cover 11 is connected with jump ring pressure head 2 axially is provided with multiple tracks opening 27 along jump ring pressure head 2; Multiple tracks opening 27 will be promoted cover 11 and be set to promote the structure that cover group sheet 28 is formed by polylith, and the race diameter of distribution cover 11 all is set to overlap rear end 38 diminishing structures from the distribution cover front end 26 that is connected with jump ring pressure head 2 to the distribution that is connected with stage clip control cylinder 16 with distribution cover inner chamber 28 diameters.
Described pusher master cylinder 24 is set to the structure of air pressure or hydraulic control; Stage clip master cylinder 16 is set to the member structure of air pressure or hydraulic control; Pusher master cylinder 24 is connected with pipeline I29 and pipeline II30 respectively with stage clip master cylinder 16, and pipeline I 29 and pipeline II30 are connected with stage clip master cylinder 16 flexible controllers 10 with control pusher master cylinder 24 respectively.
On the described scraping wings 22 blanking slope 31 is set; 31 lower ends, blanking slope are set to the structure at fluting 6 positions on the positive alignment jump ring pressure head 2; Described press-loading apparatus 2 also comprises return spring 32; Describedly press-fit guide pillar 3 when being in the duty of stretching out to piston pin hole 9 directions, return spring 32 is set to apply the structure of reciprocal power to press-fiting guide pillar 3.
Describedly press-fit guide pillar 3 middle parts a type conical bench 33 is set; The middle part of described distribution cover inner chamber 28 is provided with along the surface of internal cavity boss 34 in one week; Describedly press-fit guide pillar 3 in promoting cover inner chamber 28 during to piston pin 9 one end motions, type conical bench 33 is set to move to when promoting the medium position that overlaps inner chamber 28 and will be resisted against the structure on the boss 34.
Described distribution cover 11 adopts spring steel material to make.
The operation principle and the course of work of engine gudgeon pin jump ring assemble mechanism of the present invention are described below:
The a plurality of piston pin clamping springs of suit on the stock column of feeding device, piston pin clamping spring is through conducting oneself with dignity to pressing down.
When needing piston pin clamping spring is installed; Pusher master cylinder 24 drives scraping wings 22 jump ring 20 is advanced blanking slope 31; Jump ring 20 drops in the fluting 6 on the jump ring pressure head 2 along blanking slope 31, and pusher master cylinder 24 actions then drive scraping wings 22 and and then return to original position together; Jump ring 20 deadweights simultaneously descend, and wait for next pusher.Between stock column 19 and the installation plate 21 structure that has the gap is set, this gap is greater than the thickness of scraping wings 22 and jump ring 20, and therefore, scraping wings 22 can be released jump ring 20 from this gap, and can only release a jump ring 20 at every turn.After jump ring 20 dropped in the fluting 6 on the jump ring pressure head 2, under the control of controller 10, stage clip master cylinder 24 promoted to press-fit bar 17; Thereby promote jump ring pressure head 2, distribution cover 11 and press-fit guide pillar 3 to travel forward, at this moment, the jump ring 20 in the fluting 6 is pushed to piston pin hole 9 directions simultaneously; When jump ring pressure head 2 withstands piston pin hole 9, press-fit guide pillar 3 and continue reach, in injecting piston pin hole 9; After jump ring 20 was pressed into piston pin hole 9, jump ring 20 was compressed into the locating slot of piston pin hole 9.Because the ram cavity 5 of jump ring pressure head 2 is set to from the bullet structure of progressively dwindling to jump ring pressure head outer face 13 1 end diameter dimensions with jump ring pressure head end 12; Therefore, when jump ring 20 is press-fiting guide pillar 3 and the promotion of promoting cover 11 down during entering jump ring pressure head 2, jump ring 20 is along with near piston pin hole 9 one sides; And dwindle gradually; Because the size in the hole on the jump ring pressure head outer face 13 of jump ring pressure head 2 and piston pin hole more at present, and jump ring pressure head 2 is during with piston pin hole 9 applyings, and the ram cavity 5 on the jump ring pressure head outer face 13 is aimed at piston pin hole 9 fully; Like this, being convenient to jump ring 20 is press-fited guide pillar 3 and promotes cover 11 and push in the piston pin hole 9.
In the assemble mechanism of the present invention; Described distribution cover 11 is a spring steel; Has rigidity and elasticity, so when distribution cover 11 was compressed into jump ring pressure head 2, the inwall that distribution cover 11 is pasting jump ring pressure head 2 all the time slowly dwindled and promotes jump ring 20 forward and moves; Jump ring 20 also dwindles according to the vary in diameter of jump ring pressure head 2 inwalls simultaneously, finally sticks in the locating slot in the piston pin hole 9.Be processed with a type conical bench 33 in the middle of press-fiting guide pillar 3; Such structure; Guarantee that jump ring pressure head 2 and distribution cover 11 are resisted against piston pin hole 9 outer rear flank; Press-fit guide pillar 3 and move on, after in press-fiting guide pillar 3 reeve piston pin holes 9, realizing locating, and type conical bench 33 is used to limit the degree of depth that press-fits guide pillar 3 insertion piston pin holes 9.
Describedly press-fit guide pillar 3 when being in the duty of stretching out to piston pin hole 9 directions; Return spring 32 is set to apply the structure of reciprocal power to press-fiting guide pillar 3; Like this, after jump ring 20 installed, return spring 32 can be realized jump ring pressure head 2, distribution cover 11 and press-fit the return of guide pillar 3.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obviously the concrete realization of the present invention does not receive the restriction of aforesaid way; As long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; Or design of the present invention and technical scheme are directly applied to other occasions without improving, all in protection scope of the present invention.
Claims (9)
1. engine gudgeon pin jump ring assemble mechanism, it is characterized in that: described engine gudgeon pin jump ring assemble mechanism comprises press-loading apparatus (1), jump ring pressure head (2); The guide pillar (3) that press-fits of described press-loading apparatus (1) is rod-like structure; Press-fit guide pillar (3) one ends and control and press-fit the flexible flexible rod member (4) of guide pillar (3) and be connected, jump ring pressure head (2) is set to the tubular structure of hollow, and the centre is ram cavity (5); Jump ring pressure head (2) upper end is provided with fluting (6); The structure that flexible rod member (4) is set to pass jump ring pressure head (2), jump ring pressure head (2) front end are provided for the fixed mount (8) of the piston (7) of fixing jump ring to be assembled, and described piston (7) is fixed on fixed mount (8) last time; Piston pin hole (9) is set to and press-fits guide pillar (3) be in the structure on the same straight line; Describedly press-fit guide pillar (3) when stretching out forward, can extend in the piston pin hole (9), press-loading apparatus (1) is connected with the controller (10) of control press-loading apparatus (1) work.
2. engine gudgeon pin jump ring assemble mechanism according to claim 1; It is characterized in that: described press-loading apparatus (1) also comprises promotes cover (11); Describedly press-fit guide pillar (3) movable set in promoting cover (11); The ram cavity (5) of jump ring pressure head (2) is set to from the bullet structure of progressively dwindling to jump ring pressure head outer face (13) one end diameter dimensions with jump ring pressure head end (12); Described distribution cover (11) and press-fit guide pillar (3) and be sleeved in the press-loading apparatus housing (35); Press-loading apparatus housing (35) and jump ring pressure head (2) are installed on the mechanism base (15) through mounting bracket (36) and pulley structure (14) respectively, and jump ring pressure head (2) is set to promote the structure that the lower edge straight line seesaws at flexible rod member (4), and described flexible rod member (4) comprises stage clip master cylinder (16) and press-fits bar (17).
3. engine gudgeon pin jump ring assemble mechanism according to claim 1 and 2; It is characterized in that: described engine gudgeon pin jump ring assemble mechanism also comprises feeding device (18); Feeding device (18) comprises the stock column (19) that is vertically set on press-loading apparatus (1) top; Stock column (19) is gone up a plurality of jump rings of suit (20); Be the installation plate (21) that the gap is arranged between setting of described stock column (19) below and the stock column (19); Install scraping wings (22) and mobile charging ram (23) and the pusher master cylinder (24) of control scraping wings (22) are set on the plate (21); Stock column (19) and the gap of installing between the plate (21) are set to the structure greater than jump ring (20) thickness, and the thickness of scraping wings (22) is set to the structure less than gap between stock column (19) and the installation plate (21), and pusher rod member (4) is connected with the controller (10) of control pusher rod member (4) work.
4. engine gudgeon pin jump ring assemble mechanism according to claim 3; It is characterized in that: describedly press-fit guide pillar (3) and be set to the structure of diameter less than piston pin hole (9) diameter; Fluting (6) is U font structure on jump ring pressure head (2), describedly press-fit guide pillar (3) when being in not duty, and guide pillar termination portion (25) is in promoting and overlaps the concordant structure of front end (26); Press-fit guide pillar (3) when being in not duty; When the jump ring (20) that falls down from feeding device (18) was fallen into fluting (6), described jump ring (20) was in the angle of setting under the restriction of fluting (6) and guide pillar termination portion (25).
5. engine gudgeon pin jump ring assemble mechanism according to claim 4; It is characterized in that: the surface of the end that described distribution cover (11) is connected with jump ring pressure head (2) axially is provided with multiple tracks opening (27) along jump ring pressure head (2); Multiple tracks opening (27) will be promoted cover (11) and be set to promote the structure that cover group sheet (28) is formed by polylith, and the race diameter of distribution cover (11) all is set to overlap the diminishing structure in rear end (38) from the distribution cover front end (26) that is connected with jump ring pressure head (2) to the distribution that is connected with stage clip control cylinder (16) with distribution cover inner chamber (28) diameter.
6. engine gudgeon pin jump ring assemble mechanism according to claim 5; It is characterized in that: described pusher master cylinder (24) is set to the structure of air pressure or hydraulic control; Stage clip master cylinder (16) is set to the member structure of air pressure or hydraulic control; Pusher master cylinder (24) is connected with pipeline I (29) and pipeline II (30) respectively with stage clip master cylinder (16), and pipeline I (29) and pipeline II (30) are connected with the flexible controller (10) of stage clip master cylinder (16) with control pusher master cylinder (24) respectively.
7. engine gudgeon pin jump ring assemble mechanism according to claim 6; It is characterized in that: blanking slope (31) is set on the described scraping wings (22); Lower end, blanking slope (31) is set to the structure at fluting (6) position on the positive alignment jump ring pressure head (2); Described press-loading apparatus (2) also comprises return spring (32), describedly press-fits guide pillar (3) when being in the duty of stretching out to piston pin hole (9) direction, and return spring (32) is set to apply the structure of reciprocal power to press-fiting guide pillar (3).
8. engine gudgeon pin jump ring assemble mechanism according to claim 7; It is characterized in that: describedly press-fit guide pillar (3) middle part a type conical bench (33) is set; The middle part of described distribution cover inner chamber (28) is provided with along the surface of internal cavity boss (34) in one week; Describedly press-fit guide pillar (3) in promoting cover inner chamber (28) during to piston pin (9) one end motions, type conical bench (33) is set to move to when promoting the medium position that overlaps inner chamber (28) and will be resisted against the structure on the boss (34).
9. engine gudgeon pin jump ring assemble mechanism according to claim 8 is characterized in that: described distribution cover (11) adopts spring steel material to make.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110396448.6A CN102407440B (en) | 2011-12-03 | 2011-12-03 | A kind of mechanism for assembling clamping spring of engine piston pin |
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CN201110396448.6A CN102407440B (en) | 2011-12-03 | 2011-12-03 | A kind of mechanism for assembling clamping spring of engine piston pin |
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CN102407440A true CN102407440A (en) | 2012-04-11 |
CN102407440B CN102407440B (en) | 2015-09-16 |
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CN201110396448.6A Expired - Fee Related CN102407440B (en) | 2011-12-03 | 2011-12-03 | A kind of mechanism for assembling clamping spring of engine piston pin |
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