CN102399437A - DVD high-density PU plate special for automobile interior decoration - Google Patents

DVD high-density PU plate special for automobile interior decoration Download PDF

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Publication number
CN102399437A
CN102399437A CN2010102804964A CN201010280496A CN102399437A CN 102399437 A CN102399437 A CN 102399437A CN 2010102804964 A CN2010102804964 A CN 2010102804964A CN 201010280496 A CN201010280496 A CN 201010280496A CN 102399437 A CN102399437 A CN 102399437A
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China
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density
plate
special
polyethers
automotive trim
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CN2010102804964A
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CN102399437B (en
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盛习民
刘永亮
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Yantai Zheng Hai He Tai Science and Technology Co., Ltd.
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YANTAI TONGXIANG CHEMICAL TECHNOLOGY CO LTD
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  • Polyurethanes Or Polyureas (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

The invention discloses a DVD high-density PU plate special for automobile interior decoration. The invention is characterized in that the DVD high-density PU plate is prepared by uniformly mixing the following raw materials of: by weight, 80-60 parts of a mixture of 2-5 polyether glycol or 2-3 polyether glycol and 1-2 polyester polyol, 10-20 parts of o-phthalic anhydride and adipic acid mixed polyester polyol, 10-20 parts of high functionality polyether polyol, 1-2 parts of 1-2 rigid foamed silicone oil, 0.1-0.5 part of 2-3 amine catalysts, 5-12 parts of a foaming agent, 1.0-2.0 parts of a foam stabilizer and 0.3-0.6 part of an open cell agent and performing a reaction with 120-160 parts of crude MDI (isocyanate). The DVD high-density PU plate has strong rigidity, will not be deformed when used and requires low cost.

Description

The special-purpose DVD high-density of a kind of automotive trim PU plate
Technical field:
The present invention relates to automotive trim and use the polyurethane foam production technical field, is that a kind of automotive trim is with DVD high-density PU plate specifically.
Background technology:
On the present automobile market, medium-to-high grade car inner decorative ceiling is installed all need increase roof sound insulation stiffening plate, is called for short the DVD plate; At first mostly be the fiber board structure, but its soundproof effect is poor, when fiber board bears higher temperature; Deform easily, form phenomenons such as uneven; Employing polyurethane foamed material (being called for short the PU plate) is also arranged now; Be skeleton promptly with the hard polyurethane foam plate; Then at the upper and lower two-layer monocomponent polyurethane sizing agent that applies respectively; And evenly spray suitable moisture; And covering upper and lower two-layer kraft paper once more, the mode through heating makes the monocomponent polyurethane sizing agent react, and imposes certain pressure and make it become automobile to use the DVD plate; But the prescription of existing polyurethane foamed material generally adopts the mixture of polyether glycol or polyether glycol and polyester polyol, the silicone oil that hard bubbles, amines catalyst, whipping agent and thick MDI, and the DVD plate that the above-mentioned raw materials proportional mixing is processed is yielding and rigidity is not enough and cost is high.
Summary of the invention:
The objective of the invention is to overcome the deficiency of above-mentioned prior art, and the special-purpose DVD high-density of a kind of automotive trim PU is provided plate, solve mainly that existing automobile DVD plate is yielding, rigidity is not enough and problem such as cost height.
In order to achieve the above object; The present invention is achieved in that the special-purpose DVD high-density of a kind of automotive trim PU plate; Its special character is that it is processed by the following weight proportion raw material: mixture 80-60 part of 2-5 kind polyether glycol or 2-3 kind polyether glycol and 1-2 kind polyester polyol, phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 10-20 part, high functionality polyether glycol 10-20 part, 1-2 kind hard bubble silicone oil 1-2 part, 2-3 kind amines catalyst 0.1-0.5 part, whipping agent 5-12 part, foam stabilizer 1.0-2.0 part, pore-creating agent 0.3-0.6 part, thick MDI 120-160 part.
The special-purpose DVD high-density of a kind of automotive trim of the present invention PU plate, its described polyether glycol, polyester polyol are two kinds and two or more mixing among polyethers 1000, polyethers 450, polyethers 330N, polyethers 700, polyethers 3050, polyethers TED2817, polyethers 260, polyester 3152, polyester 350, the polyester DF400; The described silicone oil that hard bubbles is one or both combinations among AK-8805, AK-158, AK-8835, L580, the L-6860; Described amines catalyst is the combination of two or three among A-33, AS-33, DMEA, C6608, HP15, the HP301; Described whipping agent is one or both mixing among water, HCFC-141b, the HFC-245fa; Described thick MDI is a kind of among PM-200,44V20, M20S, the MR-200; Described foam stabilizer is the polyether modified siloxane foam stabilizer; Described pore-creating agent is an organosilicon series; Described high functionality polyether glycol is to be initiator with sucrose, the functionality 6-7 of synthesizing polyether.
The special-purpose DVD high-density of a kind of automotive trim of the present invention PU plate is on the basis of existing polyurethane foamed material; In its proportioning raw materials, adding foam stabilizer makes foam aperture evenly, in order; The adding pore-creating agent makes the PU cystose possess half-open hole and does not have powder, adds phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol, can effectively improve tensile strength; Add the high functionality polyether glycol, make elongation at break and compressive strength that qualitative leap arranged.
The special-purpose DVD high-density of a kind of automotive trim of the present invention PU plate is reacted with thick MDI by other raw material in its proportioning, and foaming becomes urethane bulla piece, and the polyurethane foam piece that plasticizing is good is cut edge, cut into slices, and makes the special-purpose DVD high-density of automotive trim PU plate; The special-purpose DVD high-density of the automotive trim of processing PU plate density is 40~50Kg/m3.
Compared with present technology the special-purpose DVD high-density of a kind of automotive trim of the present invention PU plate has outstanding substantive distinguishing features and marked improvement, and rigidity is strong, and is indeformable in the use, and cost is low.
Embodiment:
In order to understand better and to implement, specify the present invention below in conjunction with embodiment.
Embodiment 1; Take by weighing high functionality polyether glycol 10Kg, AK-8805 1Kg, A-33 and AS-33 0.1Kg, water 5Kg, polyether modified siloxane foam stabilizer 1.0Kg, organosilicon series pore-creating agent 0.3Kg that polyethers 1000 is the functionality 6-7 of initiator synthesizing polyether with polyethers 45080Kg, phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 10Kg, with sucrose exactly; It is mixed; Mixed high-speed stirring 30 seconds with PM-200 120Kg again; Foaming becomes urethane bulla piece, and the polyurethane foam piece that plasticizing is good is cut edge, cut into slices, and makes the special-purpose DVD high-density of automotive trim PU plate.
Embodiment 2, take by weighing polyethers 330N, polyethers 700, polyethers 3050, polyethers TED2817 and polyethers 260 60Kg exactly, phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 20Kg; With sucrose is the high functionality polyether glycol 10Kg of the functionality 6-7 of initiator synthesizing polyether, AK-158 and AK-88352Kg, DMEA, C6608 and HP15 0.5Kg; HCFC-141b 12Kg, polyether modified siloxane foam stabilizer 2.0Kg, organosilicon series pore-creating agent 0.6Kg; It is mixed, mix high-speed stirring with 44V20 160Kg again, foaming becomes urethane bulla piece; The polyurethane foam piece that plasticizing is good is cut edge, is cut into slices, and makes the special-purpose DVD high-density of automotive trim PU plate.
Embodiment 3, take by weighing polyethers 1000, polyethers 450, polyester 3152 and polyester 350 70Kg exactly, phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 15Kg; With sucrose is the high functionality polyether glycol 15Kg of the functionality 6-7 of initiator synthesizing polyether, L-6860 1.5Kg, HP15 and HP3010.3Kg; HFC-245fa 5Kg, polyether modified siloxane foam stabilizer 1.0Kg, organosilicon series pore-creating agent 0.45Kg; With its mixing, mix high-speed stirring with M20S140Kg 45 seconds again, foaming becomes urethane bulla piece; The polyurethane foam piece that plasticizing is good is cut edge, is cut into slices, and makes the special-purpose DVD high-density of automotive trim PU plate.
Embodiment 4; Take by weighing polyethers 330N, polyethers 700, polyethers 305070Kg exactly; Phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 10Kg, be high functionality polyether glycol 20Kg, the AK-158 1.3Kg of the functionality 6-7 of initiator synthesizing polyether with sucrose, DMEA and C66080.5Kg, mix it at whipping agent water and HCFC-141b 10Kg, polyether modified siloxane foam stabilizer 1.5Kg, organosilicon series pore-creating agent 0.6Kg; Mix high-speed stirring with 44V20160Kg again; Foaming becomes urethane bulla piece, and the polyurethane foam piece that plasticizing is good is cut edge, cut into slices, and makes the special-purpose DVD high-density of automotive trim PU plate.
The key technical indexes that the PU plate of above embodiment reaches through detection: density is 40-50Kg/m3, flexural strength >=210Mpa, compressive strength >=160Kpa, tensile strength >=200Kpa, elongation at break >=10%.

Claims (9)

1. the special-purpose DVD high-density of automotive trim PU plate is characterized in that it is processed by the following weight proportion raw material: mixture 80-60 part of 2-5 kind polyether glycol or 2-3 kind polyether glycol and 1-2 kind polyester polyol, phthalic anhydride and hexanodioic acid mixed polyester polyvalent alcohol 10-20 part, high functionality polyether glycol 10-20 part, 1-2 kind hard bubble silicone oil 1-2 part, 2-3 kind amines catalyst 0.1-0.5 part, whipping agent 5-12 part, foam stabilizer 1.0-2.0 part, pore-creating agent 0.3-0.6 part, MDI 120-160 part slightly.
2. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described polyether glycol, polyester polyol are two kinds and two or more mixing among polyethers 1000, polyethers 450, polyethers 330N, polyethers 700, polyethers 3050, polyethers TED2817, polyethers 260, polyester 3152, polyester 350, the polyester DF400.
3. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that the described silicone oil that hard bubbles is one or both combinations among AK-8805, AK-158, AK-8835, L580, the L-6860.
4. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described amines catalyst is the combination of two or three among A-33, AS-33, DMEA, C6608, HP15, the HP301.
5. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described whipping agent is one or both mixing among water, HCFC-141b, the HFC-245fa.
6. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described thick MDI is a kind of among PM-200,44V20, M20S, the MR-200.
7. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described foam stabilizer is the polyether modified siloxane foam stabilizer.
8. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described pore-creating agent is an organosilicon series.
9. the special-purpose DVD high-density of a kind of automotive trim according to claim 1 PU plate is characterized in that described high functionality polyether glycol is is initiator with sucrose, the functionality 6-7 of synthesizing polyether.
CN 201010280496 2010-09-11 2010-09-11 DVD high-density PU plate special for automobile interior decoration Active CN102399437B (en)

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CN102399437B CN102399437B (en) 2013-03-27

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816292A (en) * 2012-09-07 2012-12-12 随州市鸿德聚氨酯有限公司 Polyurethane foam special for automobile seat and preparation method
CN102825712A (en) * 2012-09-07 2012-12-19 随州市鸿德聚氨酯有限公司 Manufacturing technology of automobile instrument desk
CN103772642A (en) * 2012-10-22 2014-05-07 江苏新昌汽车部件有限公司 Vehicle interior decorative foaming material
CN107474211A (en) * 2017-08-14 2017-12-15 华信博伟(安徽)车辆部件有限公司 A kind of roof sound panel and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1227230A (en) * 1998-12-28 1999-09-01 江苏省化工研究所 Synthesis of foamed thermoplastic hard polyurethane plastic
EP1674515A1 (en) * 2004-12-27 2006-06-28 Bayer MaterialScience AG Polyurethane molded article and production method thereof
CN101062997A (en) * 2006-04-30 2007-10-31 王爱华 Vegetable oil polyether polyatomic alcohol duromer polyurethane foam plastic pouring material
CN101544736A (en) * 2008-03-28 2009-09-30 上海赛坤橡塑制品有限公司 Rigid polyurethane water-blown foam material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1227230A (en) * 1998-12-28 1999-09-01 江苏省化工研究所 Synthesis of foamed thermoplastic hard polyurethane plastic
EP1674515A1 (en) * 2004-12-27 2006-06-28 Bayer MaterialScience AG Polyurethane molded article and production method thereof
CN101062997A (en) * 2006-04-30 2007-10-31 王爱华 Vegetable oil polyether polyatomic alcohol duromer polyurethane foam plastic pouring material
CN101544736A (en) * 2008-03-28 2009-09-30 上海赛坤橡塑制品有限公司 Rigid polyurethane water-blown foam material

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102816292A (en) * 2012-09-07 2012-12-12 随州市鸿德聚氨酯有限公司 Polyurethane foam special for automobile seat and preparation method
CN102825712A (en) * 2012-09-07 2012-12-19 随州市鸿德聚氨酯有限公司 Manufacturing technology of automobile instrument desk
CN102825712B (en) * 2012-09-07 2015-03-11 随州市鸿德聚氨酯有限公司 Manufacturing technology of automobile instrument desk
CN103772642A (en) * 2012-10-22 2014-05-07 江苏新昌汽车部件有限公司 Vehicle interior decorative foaming material
CN103772642B (en) * 2012-10-22 2016-06-08 江苏新昌汽车部件有限公司 Vehicle inside decoration expanded material
CN107474211A (en) * 2017-08-14 2017-12-15 华信博伟(安徽)车辆部件有限公司 A kind of roof sound panel and preparation method thereof

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Address after: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57

Applicant after: Yantai Zhenghai Automotive Interior Co., Ltd.

Address before: 264006 No. 2 Lijiang Road, Yantai Development Zone, Shandong, China

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Owner name: YANTAI ZHENGHAI HETAI TECHNOLOGY CO., LTD.

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CP01 Change in the name or title of a patent holder

Address after: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57

Patentee after: Yantai Zheng Hai He Tai Science and Technology Co., Ltd.

Address before: 265500 Shandong province Yantai Fushan High-tech Zone Xiangfu Street No. 57

Patentee before: Yantai Zhenghai Automotive Interior Co., Ltd.